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Wood Chip Pad Winter Feeding Area as a New
Livestock Manure Management System
2015 Waste to Worth Conference
Seattle, Washington
April 2, 2015
Tom Basden (WVU Extension)
Joshua Faulkner (UVM Extension)
David DeVallance (WVU Wood Science)
Introduction
 Soil and water effects from feeding cattle
on pastures during the winter dormant
period.
 Wood Chip Heavy Use Area, design,
costs and monitoring.
 Evaluating Optimal Biomass Media:
Species, thermally modified chips, and
mixtures.
Mid-Atlantic Cattle Production
 PA, MD, VA, WV, and DE. The five state
have aproximatly 1.1 million beef brood
cows and if you include dairy that number
is 1.6 million cows.
 Beef pasture management scheme of
summer grazing and importation of hay
into the pasture for winter feeding is
common in eastern USA.
What is a Wintering Site?
 An area where cattle are fed during the
winter months, sites include
 A feeding area; stored hay and
concentrates
 A sheltered area; windbreaks, calf hutches
 A water source; winterized pasture
systems
Typical Winter Feeding Site in
WV
Long Term Pasture Studies in Coshocton,
Ohio Experimental Watershed
Owens, Edwards and Van Keuren
 Compared 3 management systems on a micro
watershed: 1. from 1974 to 1986 continuous
pasture winter feeding of hay, 2. 1987 to 1989
grazing only during summer and 3. 1990 to 1994,
hay harvest only, no cattle in the pasture
 60 % of sediment losses occurred during dormant
period (Feeding Periods)
 Months of Greatest Losses during March – June,
April had almost 40% of annual losses
 Soils saturated, surface thawed and churned from
cattle
Runoff reduced as cattle were removed from the pasture during the winter period
Fig. 2 Yearly percentage cover for the continuous winter feeding area (WS 129).
Lloyd B. Owens , Martin J. Shipitalo
Runoff quality evaluations of continuous and rotational over-wintering systems for beef cows
Agriculture, Ecosystems & Environment, Volume 129, Issue 4, 2009, 482 - 490
http://dx.doi.org/10.1016/j.agee.2008.11.003
Woodchip Heavy-Use Area
Separation Geotextile
Advantages
• Local materials (where available)
• Environmental…
• Cost…
• Improved animal performance and welfare
(French et al., 2004)
Woodchip
Pad
Slat barn w/
outdoor
access
Straw
bedding
Slat barn
Feed intake
(lb DM/day)
23.99 23.32 21.58 20.9
Live weight
gain (lb/day)
3.06 2.93 2.43 2.23
Carcass gain
(lb/day)
1.70 1.68 1.41 1.41
Woodchip Winter Feeding Pad: Subgrade
Woodchip Winter Feeding Pad: Drainage
Woodchip Winter Feeding Pad: Outlet
Woodchip Winter Feeding Pad: Doser
Woodchip Winter Feeding Pad: Distribution
Woodchip Winter Feeding Pad: In Operation
Anecdotal observations…
Cost and Size Comparison
• Does not include liquid handling system or on-farm labor
Recommended Stocking Density (ft^2/cow)
*Off-pad feeding
Woodchip
(WV)
Woodchip
(UK)
Roofed
feeding barn
(NRCS-WV)
Concrete
Barnyard
Gravel
Barnyard
163 171 983 463 209
Woodchip* Concrete/Gravel Earthen
110 60-75 500-800
Construction Costs ($/cow)
Monitoring Study in Ohio Co. WV
• May 20, 2011 – April 17, 2013
• On-site temperature and precipitation
• Pressure transducer mounted in effluent
collection tank for continuous flow monitoring
• WQ sampling
• 12 storm events
• TKN
• NO3-N
• PO4-P
• TP
Monitoring Results: Nutrients
 Total Loads in Effluent
 TKN: 16,874 g
 NO3-N: <9 g
 PO4-P: 630 g
 TP: 892 g
N Mean Min Max Std. Dev.
TKN (mg/L) 15 117.1 62.6 153.5 25.2
NO3-N (mg/L) 16 <0.065 <0.065 0.6 -
PO4-P (mg/L) 16 4.4 1.9 8.2 2.0
Total P (mg/L) 16 6.2 2.6 12.9 3.0
“90-95% N and P bound in manure held
in woodchips” (French and Hickey, 2003)
Monitoring Results: Hydrology
• Runoff Response:
• Comparison to other surfaces:
*(NRCS, 2006)
24%
Monitoring Period Runoff as % of Rainfall
Winter periods 37%
Non-winter periods 17%
Entire monitoring period 24%
Monitoring Results: Hydrology
Woodchip substrate absorbent while allowing for evaporation
1” storm
Nutrient Cycling
• Field application of soiled woodchips
• Un-composted vs. composted vs. synthetic N
• Grass yield equal from
• Soiled woodchip applied @ 143 lb N/ac
• Composted woodchip at same rate
• Synthetic N @ 54 lb/ac
• Size of woodchip
• 5-10 cm – no degradation
(Photo: AHDB, 2011)
Nutrient Cycling
(AHDB, 2011)
18 t/ac 11 t/ac 4.5 t/ac
Disadvantages
 Annual requirement for bedding material (similar
to bedded housing)
 Solid waste (spent woodchips) management
requirements
 Effluent management
 Prolonged freezing?
 Sourcing woodchips?
(Photo: AHDB, 2011)
Chip characteristics matter….
Our most recent project is investigating how wood chip
types influences chip pad runoff water quality and quantity
Suitability of Wood and Thermally Modified Wood Chips
• White Oak
• Mixed Hardwoods
• Mixtures
– White Oak +
Torrefied Wood
– White Oak +
Torrefied Wood +
Biochar
Lab Column Studies
Field Studies
• Biochar Applications
– For combustion
– As an absorbent
– Soil amendment
– Catalyst development
Slow pyrolysis (carbonization) of wood is used to produce
solid charcoal or char (i.e., biochar)
Wood Thermal Treatment: Pyrolysis
Thermal decomposition of
biomass in the absence of
atmospheric oxygen
Laboratory column studies: 3 rain events & a 48 hr. hold
Suitability of Wood and Thermally Modified Wood Chips
In the 3 rain events, the biomass filters performed better
than the gravel controls
Suitability of Wood and Thermally Modified Wood Chips
Suitability of Wood and Thermally Modified Wood Chips
In the 48 hour hold, thermal modification did not appear to
improve TN or P reduction
Field Site: Construction
The field site consists of three separated pads with mixed
hardwoods in pad 1 and white oak in pad 2 and 3
1
1
3
2
2
Mixed HW
White Oak
Field Site: Construction & Sampling Boxes
Twelve inches of gravel was covered by twelve inches of
wood chips and three sampling boxes were installed
Mixed HW
White Oak
Gravel
Field Site: Flow Monitoring: Tipping Buckets
Jess Cummins
What Next for Wood Chip Heavy Use Areas
• Request interim Practice Standard from WV NRCS
• Will allow additional pads to be established and evaluated
• Continue evaluations of wood chip treatments in
sampling boxes and WO and MH Paddocks on WVU
Dairy facility
• Evaluation of forestry equipment to produce large
size uniform wood chips, fist size is optimum for the
lower chip layer.
Acknowledgements
• Farmer-Cooperator, Paul Seidewitz
• John Miller, WVU Extension
(Retired)
• West Virginia Conservation Agency
• WVU Animal Science Farm
• WVU Faculty Senate Grant
Program
• Jess Cummins, Dr. John Zondlo,
Dan Hovanec, Toby Grapner, WVU
Joshua Faulkner
Joshua.Faulkner@uvm.edu
Tom Basden
Tom.Basden@mail.wvu.edu
David DeVallance
David.DeVallance@mail.wvu.edu

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Wood Chip Pad Winter Feeding Area as a New Livestock Manure Management System

  • 1. Wood Chip Pad Winter Feeding Area as a New Livestock Manure Management System 2015 Waste to Worth Conference Seattle, Washington April 2, 2015 Tom Basden (WVU Extension) Joshua Faulkner (UVM Extension) David DeVallance (WVU Wood Science)
  • 2. Introduction  Soil and water effects from feeding cattle on pastures during the winter dormant period.  Wood Chip Heavy Use Area, design, costs and monitoring.  Evaluating Optimal Biomass Media: Species, thermally modified chips, and mixtures.
  • 3. Mid-Atlantic Cattle Production  PA, MD, VA, WV, and DE. The five state have aproximatly 1.1 million beef brood cows and if you include dairy that number is 1.6 million cows.  Beef pasture management scheme of summer grazing and importation of hay into the pasture for winter feeding is common in eastern USA.
  • 4. What is a Wintering Site?  An area where cattle are fed during the winter months, sites include  A feeding area; stored hay and concentrates  A sheltered area; windbreaks, calf hutches  A water source; winterized pasture systems
  • 6.
  • 7.
  • 8. Long Term Pasture Studies in Coshocton, Ohio Experimental Watershed Owens, Edwards and Van Keuren  Compared 3 management systems on a micro watershed: 1. from 1974 to 1986 continuous pasture winter feeding of hay, 2. 1987 to 1989 grazing only during summer and 3. 1990 to 1994, hay harvest only, no cattle in the pasture  60 % of sediment losses occurred during dormant period (Feeding Periods)  Months of Greatest Losses during March – June, April had almost 40% of annual losses  Soils saturated, surface thawed and churned from cattle
  • 9. Runoff reduced as cattle were removed from the pasture during the winter period
  • 10.
  • 11. Fig. 2 Yearly percentage cover for the continuous winter feeding area (WS 129). Lloyd B. Owens , Martin J. Shipitalo Runoff quality evaluations of continuous and rotational over-wintering systems for beef cows Agriculture, Ecosystems &amp; Environment, Volume 129, Issue 4, 2009, 482 - 490 http://dx.doi.org/10.1016/j.agee.2008.11.003
  • 13. Advantages • Local materials (where available) • Environmental… • Cost… • Improved animal performance and welfare (French et al., 2004) Woodchip Pad Slat barn w/ outdoor access Straw bedding Slat barn Feed intake (lb DM/day) 23.99 23.32 21.58 20.9 Live weight gain (lb/day) 3.06 2.93 2.43 2.23 Carcass gain (lb/day) 1.70 1.68 1.41 1.41
  • 14. Woodchip Winter Feeding Pad: Subgrade
  • 15. Woodchip Winter Feeding Pad: Drainage
  • 16. Woodchip Winter Feeding Pad: Outlet
  • 18. Woodchip Winter Feeding Pad: Distribution
  • 19. Woodchip Winter Feeding Pad: In Operation Anecdotal observations…
  • 20. Cost and Size Comparison • Does not include liquid handling system or on-farm labor Recommended Stocking Density (ft^2/cow) *Off-pad feeding Woodchip (WV) Woodchip (UK) Roofed feeding barn (NRCS-WV) Concrete Barnyard Gravel Barnyard 163 171 983 463 209 Woodchip* Concrete/Gravel Earthen 110 60-75 500-800 Construction Costs ($/cow)
  • 21. Monitoring Study in Ohio Co. WV • May 20, 2011 – April 17, 2013 • On-site temperature and precipitation • Pressure transducer mounted in effluent collection tank for continuous flow monitoring • WQ sampling • 12 storm events • TKN • NO3-N • PO4-P • TP
  • 22. Monitoring Results: Nutrients  Total Loads in Effluent  TKN: 16,874 g  NO3-N: <9 g  PO4-P: 630 g  TP: 892 g N Mean Min Max Std. Dev. TKN (mg/L) 15 117.1 62.6 153.5 25.2 NO3-N (mg/L) 16 <0.065 <0.065 0.6 - PO4-P (mg/L) 16 4.4 1.9 8.2 2.0 Total P (mg/L) 16 6.2 2.6 12.9 3.0 “90-95% N and P bound in manure held in woodchips” (French and Hickey, 2003)
  • 23. Monitoring Results: Hydrology • Runoff Response: • Comparison to other surfaces: *(NRCS, 2006) 24% Monitoring Period Runoff as % of Rainfall Winter periods 37% Non-winter periods 17% Entire monitoring period 24%
  • 24. Monitoring Results: Hydrology Woodchip substrate absorbent while allowing for evaporation 1” storm
  • 25. Nutrient Cycling • Field application of soiled woodchips • Un-composted vs. composted vs. synthetic N • Grass yield equal from • Soiled woodchip applied @ 143 lb N/ac • Composted woodchip at same rate • Synthetic N @ 54 lb/ac • Size of woodchip • 5-10 cm – no degradation (Photo: AHDB, 2011)
  • 26. Nutrient Cycling (AHDB, 2011) 18 t/ac 11 t/ac 4.5 t/ac
  • 27. Disadvantages  Annual requirement for bedding material (similar to bedded housing)  Solid waste (spent woodchips) management requirements  Effluent management  Prolonged freezing?  Sourcing woodchips? (Photo: AHDB, 2011)
  • 29. Our most recent project is investigating how wood chip types influences chip pad runoff water quality and quantity Suitability of Wood and Thermally Modified Wood Chips • White Oak • Mixed Hardwoods • Mixtures – White Oak + Torrefied Wood – White Oak + Torrefied Wood + Biochar Lab Column Studies Field Studies
  • 30. • Biochar Applications – For combustion – As an absorbent – Soil amendment – Catalyst development Slow pyrolysis (carbonization) of wood is used to produce solid charcoal or char (i.e., biochar) Wood Thermal Treatment: Pyrolysis Thermal decomposition of biomass in the absence of atmospheric oxygen
  • 31. Laboratory column studies: 3 rain events & a 48 hr. hold Suitability of Wood and Thermally Modified Wood Chips
  • 32. In the 3 rain events, the biomass filters performed better than the gravel controls Suitability of Wood and Thermally Modified Wood Chips
  • 33. Suitability of Wood and Thermally Modified Wood Chips In the 48 hour hold, thermal modification did not appear to improve TN or P reduction
  • 34. Field Site: Construction The field site consists of three separated pads with mixed hardwoods in pad 1 and white oak in pad 2 and 3 1 1 3 2 2 Mixed HW White Oak
  • 35. Field Site: Construction & Sampling Boxes Twelve inches of gravel was covered by twelve inches of wood chips and three sampling boxes were installed Mixed HW White Oak Gravel
  • 36. Field Site: Flow Monitoring: Tipping Buckets Jess Cummins
  • 37. What Next for Wood Chip Heavy Use Areas • Request interim Practice Standard from WV NRCS • Will allow additional pads to be established and evaluated • Continue evaluations of wood chip treatments in sampling boxes and WO and MH Paddocks on WVU Dairy facility • Evaluation of forestry equipment to produce large size uniform wood chips, fist size is optimum for the lower chip layer.
  • 38. Acknowledgements • Farmer-Cooperator, Paul Seidewitz • John Miller, WVU Extension (Retired) • West Virginia Conservation Agency • WVU Animal Science Farm • WVU Faculty Senate Grant Program • Jess Cummins, Dr. John Zondlo, Dan Hovanec, Toby Grapner, WVU Joshua Faulkner Joshua.Faulkner@uvm.edu Tom Basden Tom.Basden@mail.wvu.edu David DeVallance David.DeVallance@mail.wvu.edu