Wind Energy Fundamentals & Design
Considerations For Wind Turbines
Index
 Introduction
 Power in Wind
 Power Coefficient
 Wind Turbine Types
 Design Consideration
Introduction
 The wind is a free, clean, and inexhaustible energy source.
 It has served mankind well for many centuries by propelling ships and driving
wind turbines to grind grain and pump water.
 Interest in wind power lagged, however, when cheap and plentiful petroleum
products became available after World War II.
 The high capital costs and the uncertainty of the wind placed wind power at an
economic disadvantage.
 Then in 1973, the Arab nations placed an embargo on petroleum.
 The days of cheap and plentiful petroleum were drawing to an end.
 People began to realize that the world’s oil supplies would not last
forever and that remaining supplies should be conserved for the
petrochemical industry.
 The use of oil as a boiler fuel, for example, would have to be
eliminated.
 Other energy sources besides oil and natural gas must be developed,
wind energy being one of them.
 Global wind power potential is of the order of 11,000 GW.
 It is about 5 times the global installed power generation capacity.
This excludes offshore potential as it is yet to be properly estimated.
 About 25,000 MW is the global installed wind power capacity.
 It is about 1% of global installed power generation capacity.
 Wind produces about 50 billion kWh per year globally with the
average utilization factor of 2000 hours per year.
 Global wind power growth trends from 1980 to 1995 are shown in
Figure 1 and the country wise details of installed wind power
capacity from 1998 to 2001 is given in Table 1.
Power in Wind
Wind Power depends on:
 amount of air (volume)
 speed of air (velocity)
 mass of air (density) flowing through the area of interest (flux)
Kinetic Energy definition:
KE = ½ * m * 𝑣2
 Power is K.E per unit time: P = ½ * 𝑚 * 𝑣2
where 𝑚 = mass flux
 But 𝑚 = ρ* A * v
 Hence P = ½ * ρ * A * 𝑣3
 So, Power  cube of velocity
Power  air density
Power  rotor swept area A= π*𝒓 𝟐
Power Coefficient
 Power Coefficient, Cp, is the ratio of power extracted by the
turbine to the total contained in the wind resource Cp = PT/PW
 Turbine power output
PT = ½ * ρ * A * 𝑣3 * Cp
 The Betz Limit is the maximal possible Cp = 16/27
 59% efficiency is the BEST a conventional wind turbine can do in
extracting power from the wind
Types Of Wind Turbines
 A wind turbine is a machine for converting the kinetic energy in wind
into mechanical energy.
 Wind turbines are classified into two general types:
1. Horizontal Axis and
2. Vertical Axis.
Horizontal Axis Wind Turbine
 A horizontal axis machine has its blades rotating on an axis parallel
to the ground.
 Due to this arrangement the generator and gearbox are located above
the ground, making service and repair difficult.
 HAWTs are to be pointed into the wind, which makes wind-sensing
and orientation mechanisms necessary.
Vertical Axis Wind Turbine
 Vertical-axis wind turbines (VAWTs) are a type
of wind turbine where the main rotor shaft is set
traverse, not necessarily vertical, to the wind and
the main components are located at the base of the
turbine.
 This arrangement allows the generator and gearbox
to be located close to the ground, facilitating
service and repair.
 VAWTs do not need to be pointed into the
wind, which removes the need for wind-sensing
and orientation mechanisms.
Advantages of vertical axis wind turbines
 They are Omni-directional and do not need to track the wind. This
makes them much more reliable due to them not requiring a complex
mechanism and motors to Yaw the rotor and pitch the blades.
 The gearbox of a VAWT take much less fatigue when compared to
that of a HAWT, should they require it, replacement is less costly and
logistically simpler as the gearbox is easily accessible at ground
level.
 VAWTs do not need to track the wind to produce energy as they are
omnidirectional, any reported inefficiencies are in fact cancelled out
by the fact that a VAWT can take advantages of turbulent and gusty
winds, these winds are not harvested by HAWTs, in fact this type of
wind causes accelerated fatigue for HAWTs.
 VAWTs wings (Darius type) have a constant chord and so easier to
manufacture, when compared to the complex shape and structure of
the blades of a HAWT.
 VAWTs can be packed much closer together in wind farms, meaning
improved power per area of land used.
 VAWTs could be installed on existing wind farms below existing
HAWTs, this would improve the efficiency of existing wind farms.
 Research at Caltech has also shown that carefully designing wind
farms using VAWTs can result in power output ten times as great as a
HAWT wind farm the same size.
 VAWTs can use a screw pile foundation, meaning a huge reduction in
the carbon cost of an installation, a reduction in road transport
(concrete) during installation, and are fully recyclable at the end of the
installations life.
Disadvantages of vertical axis wind
turbines
 The blades of a VAWT were fatigue prone due to the wide variation in applied
forces during each rotation.
 This has been overcome by the use of modern composite materials and
improvements in design; the use of aerodynamic wing tips causes the spreader
wing connections to have a static load.
 The vertically-oriented blades used in early models twisted and bent during
each turn, causing them to crack
 . Over time, these blades broke apart, sometimes leading to catastrophic
failure. VAWTs have proven less reliable than HAWTs.
Design Considerations
 Number of Blades – One
 Rotor must move more rapidly to capture same amount
of wind
 Gearbox ratio reduced
 Added weight of counterbalance negates some
benefits of lighter design
 Higher speed means more noise, visual, and
wildlife impacts
 Blades easier to install because entire rotor can be
assembled on ground
 Captures 10% less energy than two blade design
 Ultimately provide no cost savings
Number of Blades - Two
 Advantages & disadvantages similar
to one blade
 Need teetering hub and or shock
absorbers because of gyroscopic
imbalances
 Capture 5% less energy than three
blade designs
Number of Blades - Three
 Balance of gyroscopic forces
 Slower rotation
 increases gearbox & transmission
costs
 More aesthetic, less noise, fewer
bird strikes
Blade Composition
Wood
 Strong, light weight, cheap,
abundant, flexible
 Popular on do-it yourself
turbines
 Types-Solid plank
 Laminates
 Veneers
 Composites
Blade Composition
Metal
 Steel
 Heavy & expensive
 Aluminum
 Lighter-weight and easy to work with
 Expensive
 Subject to metal fatigue
Blade Construction
Fiberglass
 Lightweight, strong, inexpensive,
good fatigue characteristics
 Variety of manufacturing processes
 Cloth over frame
 Pultrusion
 Filament winding to produce spars
 Most modern large turbines use
fiberglass
Large Wind Turbines
 450’ base to blade
 Each blade 112’
 Span greater than 747
 163+ tons total
 Foundation 20+ feet deep
 Rated at 1.5 – 5 megawatt
 Supply at least 350 homes
Lift & Drag Forces
 The Lift Force is perpendicular to
the direction of motion. We want to
make this force BIG.
 The Drag Force is parallel to the
direction of motion. We want to
make this force small.
α = low
α = medium
<10 degrees
α = High
Stall!!
Airfoil Shape
Just like the wings of an airplane,
wind turbine blades use the airfoil
shape to create lift and maximize
efficiency.
Twist & Taper
 Speed through the air of a point on
the blade changes with distance
from hub
 Therefore, tip speed ratio varies as
well
 To optimize angle of attack all
along blade, it must twist from root
to tip
Fast
Faster
Fastest
Tip-Speed Ratio
Tip-speed ratio is the ratio of the speed of the
rotating blade tip to the speed of the free
stream wind.
There is an optimum angle of attack which
creates the highest lift to drag ratio.
Because angle of attack is dependent on wind
speed, there is an optimum tip-speed ratio
ΩR
V
TSR =
Where,
Ω = rotational speed in radians /sec
R = Rotor Radius
V = Wind “Free Stream” Velocity
ΩR
R
Performance Over Range of Tip Speed Ratios
• Power Coefficient Varies with Tip Speed Ratio
• Characterized by Cp vs. Tip Speed Ratio Curve
0.4
0.3
0.2
0.1
0.0
Cp
121086420
Tip Speed Ratio
Betz Limit
All wind power cannot be captured by
rotor or air would be completely
still behind rotor and not allow
more wind to pass through.
Theoretical limit of rotor efficiency is
59%
Most modern wind turbines are in the
35 – 45% range
Rotor Solidity
Solidity is the ratio of total rotor planform area to total
swept area
Low solidity (0.10) = high speed, low torque
High solidity (>0.80) = low speed, high torque
A
R
a
Solidity = 3a/A
References
 Wind Energy Conversion Systems, ENERGY SYSTEMS
ENGINEERING,IIT BOMBAY.
 MIT Wind Energy Group & Renewable Energy Projects in Action.
 Wikipedia
 Wind Turbine Design Cost and Scaling Model, L. Fingersh, M. Hand,
and A. Laxson.
 Guidelines for Design of Wind Turbines − DNV/Risø.
 Wind Turbine Power Calculations, RWE npower renewables,
Mechanical and Electrical Engineering, Power Industry.
 Wind Turbine Blade Design, Classroom Activities for Wind Energy
Science.

Wind energy

  • 1.
    Wind Energy Fundamentals& Design Considerations For Wind Turbines
  • 2.
    Index  Introduction  Powerin Wind  Power Coefficient  Wind Turbine Types  Design Consideration
  • 3.
    Introduction  The windis a free, clean, and inexhaustible energy source.  It has served mankind well for many centuries by propelling ships and driving wind turbines to grind grain and pump water.  Interest in wind power lagged, however, when cheap and plentiful petroleum products became available after World War II.  The high capital costs and the uncertainty of the wind placed wind power at an economic disadvantage.  Then in 1973, the Arab nations placed an embargo on petroleum.  The days of cheap and plentiful petroleum were drawing to an end.
  • 4.
     People beganto realize that the world’s oil supplies would not last forever and that remaining supplies should be conserved for the petrochemical industry.  The use of oil as a boiler fuel, for example, would have to be eliminated.  Other energy sources besides oil and natural gas must be developed, wind energy being one of them.  Global wind power potential is of the order of 11,000 GW.  It is about 5 times the global installed power generation capacity. This excludes offshore potential as it is yet to be properly estimated.
  • 5.
     About 25,000MW is the global installed wind power capacity.  It is about 1% of global installed power generation capacity.  Wind produces about 50 billion kWh per year globally with the average utilization factor of 2000 hours per year.  Global wind power growth trends from 1980 to 1995 are shown in Figure 1 and the country wise details of installed wind power capacity from 1998 to 2001 is given in Table 1.
  • 8.
    Power in Wind WindPower depends on:  amount of air (volume)  speed of air (velocity)  mass of air (density) flowing through the area of interest (flux) Kinetic Energy definition: KE = ½ * m * 𝑣2  Power is K.E per unit time: P = ½ * 𝑚 * 𝑣2 where 𝑚 = mass flux
  • 9.
     But 𝑚= ρ* A * v  Hence P = ½ * ρ * A * 𝑣3  So, Power  cube of velocity Power  air density Power  rotor swept area A= π*𝒓 𝟐
  • 10.
    Power Coefficient  PowerCoefficient, Cp, is the ratio of power extracted by the turbine to the total contained in the wind resource Cp = PT/PW  Turbine power output PT = ½ * ρ * A * 𝑣3 * Cp  The Betz Limit is the maximal possible Cp = 16/27  59% efficiency is the BEST a conventional wind turbine can do in extracting power from the wind
  • 11.
    Types Of WindTurbines  A wind turbine is a machine for converting the kinetic energy in wind into mechanical energy.  Wind turbines are classified into two general types: 1. Horizontal Axis and 2. Vertical Axis.
  • 12.
    Horizontal Axis WindTurbine  A horizontal axis machine has its blades rotating on an axis parallel to the ground.  Due to this arrangement the generator and gearbox are located above the ground, making service and repair difficult.  HAWTs are to be pointed into the wind, which makes wind-sensing and orientation mechanisms necessary.
  • 14.
    Vertical Axis WindTurbine  Vertical-axis wind turbines (VAWTs) are a type of wind turbine where the main rotor shaft is set traverse, not necessarily vertical, to the wind and the main components are located at the base of the turbine.  This arrangement allows the generator and gearbox to be located close to the ground, facilitating service and repair.  VAWTs do not need to be pointed into the wind, which removes the need for wind-sensing and orientation mechanisms.
  • 15.
    Advantages of verticalaxis wind turbines  They are Omni-directional and do not need to track the wind. This makes them much more reliable due to them not requiring a complex mechanism and motors to Yaw the rotor and pitch the blades.  The gearbox of a VAWT take much less fatigue when compared to that of a HAWT, should they require it, replacement is less costly and logistically simpler as the gearbox is easily accessible at ground level.  VAWTs do not need to track the wind to produce energy as they are omnidirectional, any reported inefficiencies are in fact cancelled out by the fact that a VAWT can take advantages of turbulent and gusty winds, these winds are not harvested by HAWTs, in fact this type of wind causes accelerated fatigue for HAWTs.
  • 16.
     VAWTs wings(Darius type) have a constant chord and so easier to manufacture, when compared to the complex shape and structure of the blades of a HAWT.  VAWTs can be packed much closer together in wind farms, meaning improved power per area of land used.  VAWTs could be installed on existing wind farms below existing HAWTs, this would improve the efficiency of existing wind farms.  Research at Caltech has also shown that carefully designing wind farms using VAWTs can result in power output ten times as great as a HAWT wind farm the same size.  VAWTs can use a screw pile foundation, meaning a huge reduction in the carbon cost of an installation, a reduction in road transport (concrete) during installation, and are fully recyclable at the end of the installations life.
  • 17.
    Disadvantages of verticalaxis wind turbines  The blades of a VAWT were fatigue prone due to the wide variation in applied forces during each rotation.  This has been overcome by the use of modern composite materials and improvements in design; the use of aerodynamic wing tips causes the spreader wing connections to have a static load.  The vertically-oriented blades used in early models twisted and bent during each turn, causing them to crack  . Over time, these blades broke apart, sometimes leading to catastrophic failure. VAWTs have proven less reliable than HAWTs.
  • 18.
    Design Considerations  Numberof Blades – One  Rotor must move more rapidly to capture same amount of wind  Gearbox ratio reduced  Added weight of counterbalance negates some benefits of lighter design  Higher speed means more noise, visual, and wildlife impacts  Blades easier to install because entire rotor can be assembled on ground  Captures 10% less energy than two blade design  Ultimately provide no cost savings
  • 19.
    Number of Blades- Two  Advantages & disadvantages similar to one blade  Need teetering hub and or shock absorbers because of gyroscopic imbalances  Capture 5% less energy than three blade designs
  • 20.
    Number of Blades- Three  Balance of gyroscopic forces  Slower rotation  increases gearbox & transmission costs  More aesthetic, less noise, fewer bird strikes
  • 21.
    Blade Composition Wood  Strong,light weight, cheap, abundant, flexible  Popular on do-it yourself turbines  Types-Solid plank  Laminates  Veneers  Composites
  • 22.
    Blade Composition Metal  Steel Heavy & expensive  Aluminum  Lighter-weight and easy to work with  Expensive  Subject to metal fatigue
  • 23.
    Blade Construction Fiberglass  Lightweight,strong, inexpensive, good fatigue characteristics  Variety of manufacturing processes  Cloth over frame  Pultrusion  Filament winding to produce spars  Most modern large turbines use fiberglass
  • 24.
    Large Wind Turbines 450’ base to blade  Each blade 112’  Span greater than 747  163+ tons total  Foundation 20+ feet deep  Rated at 1.5 – 5 megawatt  Supply at least 350 homes
  • 26.
    Lift & DragForces  The Lift Force is perpendicular to the direction of motion. We want to make this force BIG.  The Drag Force is parallel to the direction of motion. We want to make this force small. α = low α = medium <10 degrees α = High Stall!!
  • 27.
    Airfoil Shape Just likethe wings of an airplane, wind turbine blades use the airfoil shape to create lift and maximize efficiency.
  • 28.
    Twist & Taper Speed through the air of a point on the blade changes with distance from hub  Therefore, tip speed ratio varies as well  To optimize angle of attack all along blade, it must twist from root to tip Fast Faster Fastest
  • 29.
    Tip-Speed Ratio Tip-speed ratiois the ratio of the speed of the rotating blade tip to the speed of the free stream wind. There is an optimum angle of attack which creates the highest lift to drag ratio. Because angle of attack is dependent on wind speed, there is an optimum tip-speed ratio ΩR V TSR = Where, Ω = rotational speed in radians /sec R = Rotor Radius V = Wind “Free Stream” Velocity ΩR R
  • 30.
    Performance Over Rangeof Tip Speed Ratios • Power Coefficient Varies with Tip Speed Ratio • Characterized by Cp vs. Tip Speed Ratio Curve 0.4 0.3 0.2 0.1 0.0 Cp 121086420 Tip Speed Ratio
  • 31.
    Betz Limit All windpower cannot be captured by rotor or air would be completely still behind rotor and not allow more wind to pass through. Theoretical limit of rotor efficiency is 59% Most modern wind turbines are in the 35 – 45% range
  • 32.
    Rotor Solidity Solidity isthe ratio of total rotor planform area to total swept area Low solidity (0.10) = high speed, low torque High solidity (>0.80) = low speed, high torque A R a Solidity = 3a/A
  • 33.
    References  Wind EnergyConversion Systems, ENERGY SYSTEMS ENGINEERING,IIT BOMBAY.  MIT Wind Energy Group & Renewable Energy Projects in Action.  Wikipedia  Wind Turbine Design Cost and Scaling Model, L. Fingersh, M. Hand, and A. Laxson.  Guidelines for Design of Wind Turbines − DNV/Risø.  Wind Turbine Power Calculations, RWE npower renewables, Mechanical and Electrical Engineering, Power Industry.  Wind Turbine Blade Design, Classroom Activities for Wind Energy Science.