Bill of Materials
What’s Inside ?
• Introduction
• Types of BOM
• Challenges faced without a BOM
• Why is BOM important in manufacturing?
• BatchMaster ERP’s Bill Of Materials
• Types of BOM BatchMaster ERP offers
• Features of BatchMaster BOM
• Advantages of BatchMaster BOM
• How can BatchMaster ERP help ?
• Conclusion
2
Introduction
By definition Bill Of Material (BOM) means:
• A centralized source of information used to manufacture
a product.
• Denotes a list of raw materials, sub-assemblies, sub-
components, parts and the quantities of each needed to
manufacture an end product.
• An engineering term that completely showcases the
design of a product. Manufacturers that build products
start the assembly process by creating a BOM.
• Includes detailed instructions on how to assemble the
product – from inception to the finished product ready
for shipping – including all the packaging, labeling etc.
Add a footer 3
Types of BOM
4
Single-Level BOM
• The simplest list for manufacturing a product.
• Can be used where there are no complex processing
steps or sub-assemblies.
Multi-Level BOM
• The list not only contains the final assembly items but
also the materials and quantities used in every step
below.
• Allows creation of parent/child relationships and can
generate more complex and accurate costing down to the
raw material stage.
Absence of BOM results in:
• Poorer material planning
• Material shortages
• Inaccurate product costing
• Raised production costs
• Frequent delays in shipments
• Lost sales
• Increased risk of product liability
• And, lastly – Halts during production
5
Challenges faced without a BOM
• To avoid stock-outs of materials used in production
• To manufacture a product that is cost-effective and within
budget
• To ensure better planning
• To gain better analytics and data insights
• To save time by diminishing manual process and reduce
overhead costs
• To unite all departments with one-source of information
• To provide consistency in all business operations
6
Why is BOM important in
manufacturing ?
7
BatchMaster ERPs Bill of Material
• BOM is the Master Data in the Production Planning function of Manufacturing and central repository for
other functions
• The bill of material functionality helps manufacturer know the complete hierarchy of the product from start
to finish
• Allows the user to define a product structure with all the essential information about the nodes, i.e. the
parent master data in the list to all the sub-ordinate ones
• The composition also includes intermediate nodes, if any before creating an end product
• Begins with defining the base quantity product that is to be produced, followed by linking various
components relative to the base quantity
• Every item of the BOM comprises of - Item Number, Code, Name, Description along with Quantity, and
Unit of Measurement
• It helps to manage and oversee resources, identify materials to reduce wastage with accurate information,
and facilitates better decision making to manufacture cost-effective & efficient products.
• Container BOM:
- Used by bulk manufacturers
- Especially, when they manufacture in bulk and sell it in different unit of measurements
• Intermediate BOM:
- Links formula to a particular item location
- No packaging is required for an intermediate item
- Created in the mid stage i.e. after the raw materials are processed and an intermediate(co-product/by-product) is formed
• Finished Good BOM:
- Links formula to an item location
- The packaging items and their quantities are also defined
- Created for a finished good manufactured
• Assembly BOM:
- Used for discrete items
- Allows the assembling of the final product
8
Types of BOM BatchMaster ERP Offers
9
Types of BOM BatchMaster ERP Offers
• Comprehensive Bill Of Materials functionality
• Supports multi-level manufacturing BOM
• Complete integration with the entire BatchMaster ERP solution
• Encloses top level BOM item
• Flexibility to define Fill Level in the desired unit of measurement
• Serves multiple packaging option
• Classify the top assembly items, assembly types, and status of the BOM components associated with
the formulas
• Caters your needs for both Process (Formula BOM) and Discrete (Assembly BOM) Manufacturing
• Dispatches full view of the BOM hierarchy
• Single BOM allocation with multiple formulas
• Access and reuse previous BOM versions
10
Features of BatchMaster's
BOM Software
Helps manufacturing businesses with :
• Planning for purchases of raw material
• Provide the basis for inventory control
• Optimizes inventory
• Tracking and planning material requirements
• Maintaining accurate records
• Establish groundwork for proper product costing
• Assist operations in planning workflows and work centre
• Takes measure to reduce waste
11
Advantages of BatchMaster BOM
• Create all types of BOM and manage them easily.
• Provide more accurate lead time in production scheduling.
• Allow users to compare the current version of BOM with previous versions, view & revert
to the prior version, and even purge the prior version.
• Track and plan material requirements accordingly
• Accurately plan purchasing of raw materials
• Estimate actual material costs
• Allows multiple packaging of same formula
• Waste reduction
12
How can BatchMaster ERP help?
• BOM is a centralized source used to manufacture a product and serves as a
basis for product design and manufacturing business activities – R&D,
Production, Logistics, Procurement, Inventory, Pricing, and Sales
• Final products cannot be produced unless BOMs are not created
• BOM mistakes can be an expensive affair for your organization
• BOMs are often tied to production order, so that products manufacturer
can know the materials are in stock or not
• If you are a process manufacturer, then BatchMaster ERP will help in
streamlining your business operations and managing it effectively
• We cater to industries such as – Pharma, Food, Beverages, Chemicals,
Paints, Fashion, Healthcare etc.
• Our prime focus in helping you in reducing your operational cost and
increasing your profit margins
13
Conclusion
 30+ years of experience
 ERP solutions for small to mid-sized industries
 SAP B1 and Microsoft certified solution
 Over 40,000 users worldwide
 Headquartered in California, with footprints across the world
 A global presence with offices in 3 continents- North America,
Australia, and Asia
 7 offices round the globe
 Available in 3 languages- English, Chinese, and Spanish
 Original developer of formulation system in ERP
 Consistent record of never exceeding implementation time of 350 to
500 hours
14
About BatchMaster
15
How to connect with us
Visit us on: https://www.batchmaster.co.in/solutions/bill-of-materials.aspx
Or, send your queries or demo requests at: sales@batchmaster.com
You can also refer our blog to read about it more:
https://www.batchmaster.co.in/blog/importance-and-types-of-bill-of-materials-boms-in-
manufacturing//
And, Please feel free to call us or contact us on:
BatchMaster Software Pvt. Ltd.
(An ISO 9001:2015 Certified Company)
Brilliant Solitaire, Plot 6 – A, Office 201-A to 204-B
Scheme 78, Part-II, Indore - 452010
Ph: +91-731-4008039
+91-731-4008070
+91-731-4008035
Fill the form directly on: https://www.batchmaster.co.in/contact.aspx
Thank you.
Write to us on :
sales@batchmaster.com
Choose your system wisely
and implement it to make
your business perform
extraordinarily.

Why is BOM Important in Manufacturing?

  • 1.
  • 2.
    What’s Inside ? •Introduction • Types of BOM • Challenges faced without a BOM • Why is BOM important in manufacturing? • BatchMaster ERP’s Bill Of Materials • Types of BOM BatchMaster ERP offers • Features of BatchMaster BOM • Advantages of BatchMaster BOM • How can BatchMaster ERP help ? • Conclusion 2
  • 3.
    Introduction By definition BillOf Material (BOM) means: • A centralized source of information used to manufacture a product. • Denotes a list of raw materials, sub-assemblies, sub- components, parts and the quantities of each needed to manufacture an end product. • An engineering term that completely showcases the design of a product. Manufacturers that build products start the assembly process by creating a BOM. • Includes detailed instructions on how to assemble the product – from inception to the finished product ready for shipping – including all the packaging, labeling etc. Add a footer 3
  • 4.
    Types of BOM 4 Single-LevelBOM • The simplest list for manufacturing a product. • Can be used where there are no complex processing steps or sub-assemblies. Multi-Level BOM • The list not only contains the final assembly items but also the materials and quantities used in every step below. • Allows creation of parent/child relationships and can generate more complex and accurate costing down to the raw material stage.
  • 5.
    Absence of BOMresults in: • Poorer material planning • Material shortages • Inaccurate product costing • Raised production costs • Frequent delays in shipments • Lost sales • Increased risk of product liability • And, lastly – Halts during production 5 Challenges faced without a BOM
  • 6.
    • To avoidstock-outs of materials used in production • To manufacture a product that is cost-effective and within budget • To ensure better planning • To gain better analytics and data insights • To save time by diminishing manual process and reduce overhead costs • To unite all departments with one-source of information • To provide consistency in all business operations 6 Why is BOM important in manufacturing ?
  • 7.
    7 BatchMaster ERPs Billof Material • BOM is the Master Data in the Production Planning function of Manufacturing and central repository for other functions • The bill of material functionality helps manufacturer know the complete hierarchy of the product from start to finish • Allows the user to define a product structure with all the essential information about the nodes, i.e. the parent master data in the list to all the sub-ordinate ones • The composition also includes intermediate nodes, if any before creating an end product • Begins with defining the base quantity product that is to be produced, followed by linking various components relative to the base quantity • Every item of the BOM comprises of - Item Number, Code, Name, Description along with Quantity, and Unit of Measurement • It helps to manage and oversee resources, identify materials to reduce wastage with accurate information, and facilitates better decision making to manufacture cost-effective & efficient products.
  • 8.
    • Container BOM: -Used by bulk manufacturers - Especially, when they manufacture in bulk and sell it in different unit of measurements • Intermediate BOM: - Links formula to a particular item location - No packaging is required for an intermediate item - Created in the mid stage i.e. after the raw materials are processed and an intermediate(co-product/by-product) is formed • Finished Good BOM: - Links formula to an item location - The packaging items and their quantities are also defined - Created for a finished good manufactured • Assembly BOM: - Used for discrete items - Allows the assembling of the final product 8 Types of BOM BatchMaster ERP Offers
  • 9.
    9 Types of BOMBatchMaster ERP Offers
  • 10.
    • Comprehensive BillOf Materials functionality • Supports multi-level manufacturing BOM • Complete integration with the entire BatchMaster ERP solution • Encloses top level BOM item • Flexibility to define Fill Level in the desired unit of measurement • Serves multiple packaging option • Classify the top assembly items, assembly types, and status of the BOM components associated with the formulas • Caters your needs for both Process (Formula BOM) and Discrete (Assembly BOM) Manufacturing • Dispatches full view of the BOM hierarchy • Single BOM allocation with multiple formulas • Access and reuse previous BOM versions 10 Features of BatchMaster's BOM Software
  • 11.
    Helps manufacturing businesseswith : • Planning for purchases of raw material • Provide the basis for inventory control • Optimizes inventory • Tracking and planning material requirements • Maintaining accurate records • Establish groundwork for proper product costing • Assist operations in planning workflows and work centre • Takes measure to reduce waste 11 Advantages of BatchMaster BOM
  • 12.
    • Create alltypes of BOM and manage them easily. • Provide more accurate lead time in production scheduling. • Allow users to compare the current version of BOM with previous versions, view & revert to the prior version, and even purge the prior version. • Track and plan material requirements accordingly • Accurately plan purchasing of raw materials • Estimate actual material costs • Allows multiple packaging of same formula • Waste reduction 12 How can BatchMaster ERP help?
  • 13.
    • BOM isa centralized source used to manufacture a product and serves as a basis for product design and manufacturing business activities – R&D, Production, Logistics, Procurement, Inventory, Pricing, and Sales • Final products cannot be produced unless BOMs are not created • BOM mistakes can be an expensive affair for your organization • BOMs are often tied to production order, so that products manufacturer can know the materials are in stock or not • If you are a process manufacturer, then BatchMaster ERP will help in streamlining your business operations and managing it effectively • We cater to industries such as – Pharma, Food, Beverages, Chemicals, Paints, Fashion, Healthcare etc. • Our prime focus in helping you in reducing your operational cost and increasing your profit margins 13 Conclusion
  • 14.
     30+ yearsof experience  ERP solutions for small to mid-sized industries  SAP B1 and Microsoft certified solution  Over 40,000 users worldwide  Headquartered in California, with footprints across the world  A global presence with offices in 3 continents- North America, Australia, and Asia  7 offices round the globe  Available in 3 languages- English, Chinese, and Spanish  Original developer of formulation system in ERP  Consistent record of never exceeding implementation time of 350 to 500 hours 14 About BatchMaster
  • 15.
    15 How to connectwith us Visit us on: https://www.batchmaster.co.in/solutions/bill-of-materials.aspx Or, send your queries or demo requests at: sales@batchmaster.com You can also refer our blog to read about it more: https://www.batchmaster.co.in/blog/importance-and-types-of-bill-of-materials-boms-in- manufacturing// And, Please feel free to call us or contact us on: BatchMaster Software Pvt. Ltd. (An ISO 9001:2015 Certified Company) Brilliant Solitaire, Plot 6 – A, Office 201-A to 204-B Scheme 78, Part-II, Indore - 452010 Ph: +91-731-4008039 +91-731-4008070 +91-731-4008035 Fill the form directly on: https://www.batchmaster.co.in/contact.aspx
  • 16.
    Thank you. Write tous on : sales@batchmaster.com Choose your system wisely and implement it to make your business perform extraordinarily.