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Identification and study of feasible watermill sites for
    Micro Hydropower Generation in Jimma Area
                    Seminar Presentation
                      Frezer Seid Awol
                        30.10.2012
Watermills

•    Constructed by diverting water from river to hit a wheel which is connected
     to a mill
•    Water driven mills used to grind grains
•    History in Ethiopia traced back to mid 19th century
•    Distributed in rural areas where electricity and diesel not reached
•    Privat or public
    Substitute hand-driven mills
    Small scale industry
    Multipurpose use of river
X    Slow operation
X    Flooded in rainy seasons
X    Inefficient water use

     Hence, upgrading to small hydropower scheme was advocated and requested.
Classification of Hydropower

                By capacity                        By design head
        Large               >100 MW           Low-head               <15 m
       Medium              15-100 MW         Medium-head            15-50 m
        Small               1-15 MW           High-head              >50 m
         Mini          100 KW – 1 MW
                                                      By grid type
        Micro              5 – 100 KW
                                                         Off-grid
         Pico                <5 KW                        In-grid

            By design type
                                               By Power supply system
                Run-of-river                        (Ethiopian context)
           Pumped-Storage
                                             Inter-Connected System (ICS)
                  Storage                     Self-Contained System (SCS)
                   Tidal



 The investigation sites are off-grid, low to medium head, micro, self-
  contained system run-of-river hydropower plants.
MoU for Rural Electrification

    •   Memorandum of Understanding signed between Deutsche Gesellschaft für
        Internationale Zusammenarbeit (GIZ) GmbH and Jimma University :
          – To actively involve stakeholders in hydropower development secter
          – To select and implement 2 joint pilot projects in Jimma area from proposed 6 sites for
            demonstration and know how transfer
          – To establish a center of Excelence for research and capacity building

•   2nd largest University                                                     •   BMZ and BMF
•   Started as a college in                                                    •   Since 1964 in Ethiopia
    1952                                                                       •   Energy Coordination
•   Institute of                                                                   Office
    Technology                                                                 •   Policy & stategy advice
•   Courses & Researchs                                                        •   Energy efficient
•   Proposal on                                                                    technology promotion
    hydropower projects                                                        •   Rural electrification
•   Feasibility study for                                                      •   Pilot projects evaluation
    pilot projects
                                                                               •   Funding
•   Jimma Hydropower
    Center of Excelence
Jimma Hydropower Center of Excelence




                                                       Source: Abera Melese, JHPCE, J uly 2 010

•   Hydro – Scout
•   Consultancy and support                 •   Concept note and proposal
•   Customized training and lectures        •   Awareness and promotions
•   Feasibility study and design            •   Community setup
•   Research and thesis                     •   Supervision
•   2 Pilot projects design and execution   •   Documentation
Activities

   Team assigned to select 2 most technically & socio-economically attractive watermills
    sites from the proposed 6 sites and design the HP scheme

    •       Desk study                                           Desk Study
                                                                       - To be familiar with hydrologic and topographic profile
    •       Reconnaissance Visit                                            of the project sites
                                                                       - To be aware of rough location (distance) &
    •       Pre – feasibility study                                         accessibility
                                                                 Reconnaissance visit
    •       Feasibility study                                          - Short Visit to the proposed sites
    •       Detailed design                                            - Identify if there is watermills at the sites & which are
                                                                            functional or not
                                                                       - Identifying ownership & social structures
                                                                       - Nominate contact persons
Feasibility Study
       - The final decision for or against the
            recommended sites                                   Pre feasibility study
        -  Best 2 pilot projects selection and re-                     - Available flow at dry season
           assessment                                                  - Available head
       - Design of civil and electromechanical structures              - Topographic maps
       - Socio economic analysis                                       - Access to project site
Detail Design                                                          - Availability of local construction material at project
        -   Preparation of the detailed layout of the Civil &               sites
            Electro Mechanical scheme                                  - To determine which sites are most attractive
        -   Cost-Benefit analysis                                      - Development options , conclusions and
                                                                            recommendations are made
Proposed sites
Proposed sites




Site Name: Kersa-1              Watermills: 1 traditional
Distance (From Jimma): 23km     Discharge: 120-160l/s
GPS location: N 07o 44’05.2’’   Head: 11m
              E 37o 0’51.62’’   Accessibility: Good
Elevation: 1760masl             Power Potential: 11 KW
                                Remark: Attractive
Proposed sites




Site Name: Kersa 2               Watermills: NO
Distance (From Jimma): 26km      Discharge: 200l/s
GPS location: N 07o 44’ 53.9’’   Head: 4-5m
              E 36o 57’ 41.8’’   Power potential : 5.5-6.9KW
Elevation: 1750masl              Accessibility: Bad
                                 Remark: Not Attractive for
                                      MHP
Proposed sites




Site Name: Kelecha             Watermills: 1 Not functional
Distance (From Jimma): 25km    Discharge: 100 l/s
GPS location: N 7°39'30.40"    Head: 5m
              E 37° 1'50.71“   Power output: 3.4KW
Elevation: 1702masl            Accessibility: Medium
                               Remark: Not Attractive for
                                    MHP
Proposed sites




Site Name: Melka Qiltu        Watermills: 1 Not functional
Distance (From Jimma): 24km   Discharge: 80 l/s
GPS location: 7°46'30.71"N    Head: 15m
              36°38'35.16"E   Power output: 8.24KW
Elevation: 1930masl           Accessibility: Medium
                              Remark: Not Attractive for MHP
Proposed sites




Site Name: Fechie             Watermills: 1 Not functional
Distance (From Jimma): 23km   Discharge: 90 l/s
GPS location: 7°44'8.11"N     Head: 14m
              36°40'49.06"E   Power output: 8.65KW
Elevation: 2017masl           Accessibility: Bad
                              Remark: Not Attractive for MHP
Proposed sites




Site Name: Wanja                Watermills: 1 traditional
Distance (From Jimma): 38km     Discharge: 250l/s
GPS location: N 07o 52’02.5’’   Head: 35m
             E 36o 42’03.8’’    Accessibility: Good
Elevation: 1520masl             Remark: Irrigation scheme is being
                                     constructed on the river
                                     without affecting the
                                     watermill, attractive
Proposed sites
                                         Summary



    Site Name     Distance   Discharge Head   Power output Accessibility       Existing    Social
                    (km)       (m³/s)   (m)      (KW)                         Watermills   status
1     Kersa 1       23         0,14     12        11,5       Accessible      1 Operational Active

2     Kersa 2      26,03       0,2      4         5,5       Not accessible      None       Passive

3     Wanja         38         0,25     35        60,1        Accessible     1 Operational Active
                                                              Mostly
4    Kelecha        25         0,1      5         3,4                        1 Abandoned Passive
                                                             Accessible
5   Melka Qiltu     24         0,08     15        8,24        Accessible     1 Abandoned Passive

6     Fechie        23         0,09     14        8,65      Not accessible 1 Abandoned Passive
Selection Criteria

    Technically attractive sites fulfills ideally most of the following criteria

    •   Available flow and head are substantial.
    •   Topography is favorable.
    •   Ratio of water head to canal length is 10% or better.
    •   Firm capacity is more than demand estimate.
    •   Low degree of difficulties / risks.
    •   Distance of powerhouse to load center is less than 1 km per 100 kW
        installed capacity.
    •   Consumer density is greater than 30 connections per 1Km of
        transmission and distribution lines.


 Technically attractive projects are not necessarily promising projects and vise-versa!



                                                               Source : GIZ guide lines, MHP assessment standards
Selection Criteria

Non-technical aspects should be considered equally.

•   Synergies with other projects or installations e.g. irrigation, water supply…
•   Large part of the equipment can be manufactured & maintained locally.
•   Limited number of technically critical parts.
•   Country's feed-in-tariff policy is encouraging.
•   Substantial equity contribution to project cost is available.
•   Broad political support at all relevant levels can be secured.
•   No social conflicts due to project implementation expected.
•   No major adverse environmental impacts to be expected.



 Kersa-1 and Wanja sites are selected.


                                           Source : GIZ guide lines, MHP assessment books, JU C ivil Eng’g student thesis
Selected sites

Kersa-1
• 124 households
• Power Consumption: 45.276 KWh/household/month
• Good access for transportation
• Local construction material
• Village out of gird line
• Traditional weir of 6m length at 40o CCW
• Main river 160 l/s, diverted canal 120l/s
• 1200m earth canal
Selected sites

Kersa-1
• Development option
Option 1. At the existing watermill- To modify the existing site to get 11m
   head and upgrade the trash-rack, forebay, penstock and powerhause
Option 2. 50m upstream of the watermill- To construct new Civil and
   Electro-mechanical structures,
• Diverting water completely and using T-14 cross flow turbine(η = 70%),
   has power potential of:
   Power = ηγQH
          = 0.7*9810 N/m*0.14 m³/s*12 m
          = 11.5 KW
Selected sites

Wanja
• 688 households
• Power Consumption: 99.176 KWh/household/month
• Site is easily accessible for transportation
• Community is in remote area
• Head - 35m
• Discharge - 250 l/s
• Ratio of water head to canal length about 16%
• Synergy with Irrigation scheme
• Local construction materials available
• Power potential = 60 KW
• the most attractive & promising feasible site
Rough layout



Kersa 1                  Wanja
Hydraulic design
                             Wanja Site

Intake structure – Weir
Hydraulic design
                      Wanja Site

Diversion canal                    Forbay tank



                                                 P enstock




   Length – 220m
Hydraulic design
                            Wanja Site




Penstock – Slide block

•   Length = 67m
•   Type - Welded steel
•   Internal Diameter = 0.35m
•   Wall thickness = 6 mm
•   Anchor block size = 2.34 m3
•   Slide block spacing = 8m

                                            Slide block
Hydraulic design
                              Kersa-1 Site


Intake structure – Weir
• Type – Diagonal Ogee-crested weir @ 40o
• Calculation according to USACE and Chow,
    1959
• HQ50 = 58 m³/s
• Length – 7.5m
• Upstream height – 1m
• Downstream height – 1.66m
• Bottom Width – 2.66m
Hydraulic design
                             Kersa-1 Site




Diversion Canal

•   Modify the traditional canal
•   Length = 1150 m
•   Type - unlined earth
•   Total depth = 0.5m
•   Base width = 0.7m
•   Channel bed slope = 0.002 m/m
Hydraulic design
                               Turbine Selection




T-15 Crossflow turbine is selected for both plants
Hydraulic design
                           Turbine sizing – Wanja site


•   Design head 36.47m
•   Design discharge 230 l/sec
•   Diameter of the runner 0.3m
•   Calculated width of the runner = bo = 159mm
•   Calculated turbine speed = 765 rpm
•   Run away speed = 1377 rpm
•   Specific speed = 24.7
•   Generator, belt and transmission efficiency = 85 %
•   Electrical power output = 54.28 KW




                                                L oc ally manufactured T-15 turbine @ Ererte site, a G IZ project
Thank you!

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Watermill to microhydropower ethiopia

  • 1. Identification and study of feasible watermill sites for Micro Hydropower Generation in Jimma Area Seminar Presentation Frezer Seid Awol 30.10.2012
  • 2. Watermills • Constructed by diverting water from river to hit a wheel which is connected to a mill • Water driven mills used to grind grains • History in Ethiopia traced back to mid 19th century • Distributed in rural areas where electricity and diesel not reached • Privat or public  Substitute hand-driven mills  Small scale industry  Multipurpose use of river X Slow operation X Flooded in rainy seasons X Inefficient water use  Hence, upgrading to small hydropower scheme was advocated and requested.
  • 3. Classification of Hydropower By capacity By design head Large >100 MW Low-head <15 m Medium 15-100 MW Medium-head 15-50 m Small 1-15 MW High-head >50 m Mini 100 KW – 1 MW By grid type Micro 5 – 100 KW Off-grid Pico <5 KW In-grid By design type By Power supply system Run-of-river (Ethiopian context) Pumped-Storage Inter-Connected System (ICS) Storage Self-Contained System (SCS) Tidal  The investigation sites are off-grid, low to medium head, micro, self- contained system run-of-river hydropower plants.
  • 4. MoU for Rural Electrification • Memorandum of Understanding signed between Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH and Jimma University : – To actively involve stakeholders in hydropower development secter – To select and implement 2 joint pilot projects in Jimma area from proposed 6 sites for demonstration and know how transfer – To establish a center of Excelence for research and capacity building • 2nd largest University • BMZ and BMF • Started as a college in • Since 1964 in Ethiopia 1952 • Energy Coordination • Institute of Office Technology • Policy & stategy advice • Courses & Researchs • Energy efficient • Proposal on technology promotion hydropower projects • Rural electrification • Feasibility study for • Pilot projects evaluation pilot projects • Funding • Jimma Hydropower Center of Excelence
  • 5. Jimma Hydropower Center of Excelence Source: Abera Melese, JHPCE, J uly 2 010 • Hydro – Scout • Consultancy and support • Concept note and proposal • Customized training and lectures • Awareness and promotions • Feasibility study and design • Community setup • Research and thesis • Supervision • 2 Pilot projects design and execution • Documentation
  • 6. Activities  Team assigned to select 2 most technically & socio-economically attractive watermills sites from the proposed 6 sites and design the HP scheme • Desk study Desk Study - To be familiar with hydrologic and topographic profile • Reconnaissance Visit of the project sites - To be aware of rough location (distance) & • Pre – feasibility study accessibility Reconnaissance visit • Feasibility study - Short Visit to the proposed sites • Detailed design - Identify if there is watermills at the sites & which are functional or not - Identifying ownership & social structures - Nominate contact persons Feasibility Study - The final decision for or against the recommended sites Pre feasibility study - Best 2 pilot projects selection and re- - Available flow at dry season assessment - Available head - Design of civil and electromechanical structures - Topographic maps - Socio economic analysis - Access to project site Detail Design - Availability of local construction material at project - Preparation of the detailed layout of the Civil & sites Electro Mechanical scheme - To determine which sites are most attractive - Cost-Benefit analysis - Development options , conclusions and recommendations are made
  • 8. Proposed sites Site Name: Kersa-1 Watermills: 1 traditional Distance (From Jimma): 23km Discharge: 120-160l/s GPS location: N 07o 44’05.2’’ Head: 11m E 37o 0’51.62’’ Accessibility: Good Elevation: 1760masl Power Potential: 11 KW Remark: Attractive
  • 9. Proposed sites Site Name: Kersa 2 Watermills: NO Distance (From Jimma): 26km Discharge: 200l/s GPS location: N 07o 44’ 53.9’’ Head: 4-5m E 36o 57’ 41.8’’ Power potential : 5.5-6.9KW Elevation: 1750masl Accessibility: Bad Remark: Not Attractive for MHP
  • 10. Proposed sites Site Name: Kelecha Watermills: 1 Not functional Distance (From Jimma): 25km Discharge: 100 l/s GPS location: N 7°39'30.40" Head: 5m E 37° 1'50.71“ Power output: 3.4KW Elevation: 1702masl Accessibility: Medium Remark: Not Attractive for MHP
  • 11. Proposed sites Site Name: Melka Qiltu Watermills: 1 Not functional Distance (From Jimma): 24km Discharge: 80 l/s GPS location: 7°46'30.71"N Head: 15m 36°38'35.16"E Power output: 8.24KW Elevation: 1930masl Accessibility: Medium Remark: Not Attractive for MHP
  • 12. Proposed sites Site Name: Fechie Watermills: 1 Not functional Distance (From Jimma): 23km Discharge: 90 l/s GPS location: 7°44'8.11"N Head: 14m 36°40'49.06"E Power output: 8.65KW Elevation: 2017masl Accessibility: Bad Remark: Not Attractive for MHP
  • 13. Proposed sites Site Name: Wanja Watermills: 1 traditional Distance (From Jimma): 38km Discharge: 250l/s GPS location: N 07o 52’02.5’’ Head: 35m E 36o 42’03.8’’ Accessibility: Good Elevation: 1520masl Remark: Irrigation scheme is being constructed on the river without affecting the watermill, attractive
  • 14. Proposed sites Summary Site Name Distance Discharge Head Power output Accessibility Existing Social (km) (m³/s) (m) (KW) Watermills status 1 Kersa 1 23 0,14 12 11,5 Accessible 1 Operational Active 2 Kersa 2 26,03 0,2 4 5,5 Not accessible None Passive 3 Wanja 38 0,25 35 60,1 Accessible 1 Operational Active Mostly 4 Kelecha 25 0,1 5 3,4 1 Abandoned Passive Accessible 5 Melka Qiltu 24 0,08 15 8,24 Accessible 1 Abandoned Passive 6 Fechie 23 0,09 14 8,65 Not accessible 1 Abandoned Passive
  • 15. Selection Criteria Technically attractive sites fulfills ideally most of the following criteria • Available flow and head are substantial. • Topography is favorable. • Ratio of water head to canal length is 10% or better. • Firm capacity is more than demand estimate. • Low degree of difficulties / risks. • Distance of powerhouse to load center is less than 1 km per 100 kW installed capacity. • Consumer density is greater than 30 connections per 1Km of transmission and distribution lines.  Technically attractive projects are not necessarily promising projects and vise-versa! Source : GIZ guide lines, MHP assessment standards
  • 16. Selection Criteria Non-technical aspects should be considered equally. • Synergies with other projects or installations e.g. irrigation, water supply… • Large part of the equipment can be manufactured & maintained locally. • Limited number of technically critical parts. • Country's feed-in-tariff policy is encouraging. • Substantial equity contribution to project cost is available. • Broad political support at all relevant levels can be secured. • No social conflicts due to project implementation expected. • No major adverse environmental impacts to be expected.  Kersa-1 and Wanja sites are selected. Source : GIZ guide lines, MHP assessment books, JU C ivil Eng’g student thesis
  • 17. Selected sites Kersa-1 • 124 households • Power Consumption: 45.276 KWh/household/month • Good access for transportation • Local construction material • Village out of gird line • Traditional weir of 6m length at 40o CCW • Main river 160 l/s, diverted canal 120l/s • 1200m earth canal
  • 18. Selected sites Kersa-1 • Development option Option 1. At the existing watermill- To modify the existing site to get 11m head and upgrade the trash-rack, forebay, penstock and powerhause Option 2. 50m upstream of the watermill- To construct new Civil and Electro-mechanical structures, • Diverting water completely and using T-14 cross flow turbine(η = 70%), has power potential of: Power = ηγQH = 0.7*9810 N/m*0.14 m³/s*12 m = 11.5 KW
  • 19. Selected sites Wanja • 688 households • Power Consumption: 99.176 KWh/household/month • Site is easily accessible for transportation • Community is in remote area • Head - 35m • Discharge - 250 l/s • Ratio of water head to canal length about 16% • Synergy with Irrigation scheme • Local construction materials available • Power potential = 60 KW • the most attractive & promising feasible site
  • 21. Hydraulic design Wanja Site Intake structure – Weir
  • 22. Hydraulic design Wanja Site Diversion canal Forbay tank P enstock Length – 220m
  • 23. Hydraulic design Wanja Site Penstock – Slide block • Length = 67m • Type - Welded steel • Internal Diameter = 0.35m • Wall thickness = 6 mm • Anchor block size = 2.34 m3 • Slide block spacing = 8m Slide block
  • 24. Hydraulic design Kersa-1 Site Intake structure – Weir • Type – Diagonal Ogee-crested weir @ 40o • Calculation according to USACE and Chow, 1959 • HQ50 = 58 m³/s • Length – 7.5m • Upstream height – 1m • Downstream height – 1.66m • Bottom Width – 2.66m
  • 25. Hydraulic design Kersa-1 Site Diversion Canal • Modify the traditional canal • Length = 1150 m • Type - unlined earth • Total depth = 0.5m • Base width = 0.7m • Channel bed slope = 0.002 m/m
  • 26. Hydraulic design Turbine Selection T-15 Crossflow turbine is selected for both plants
  • 27. Hydraulic design Turbine sizing – Wanja site • Design head 36.47m • Design discharge 230 l/sec • Diameter of the runner 0.3m • Calculated width of the runner = bo = 159mm • Calculated turbine speed = 765 rpm • Run away speed = 1377 rpm • Specific speed = 24.7 • Generator, belt and transmission efficiency = 85 % • Electrical power output = 54.28 KW L oc ally manufactured T-15 turbine @ Ererte site, a G IZ project