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LABORATORI NAZIONALI DI LEGNARO 
Progress on Fluorine-free 
Electropolishing 
Vlada Pastushenko, 
F. Stivanello, V. Palmieri 
6thWorkshop on "Thin Films and New Ideas for SRF", Legnaro (PD) Italy, October 6-8 2014
Outline 
 Ionic liquids, their properties and application. 
 Electropolishing of Niobium in Fluorine-free solutions (first steps). 
 Study the parameters of Electropolishing in Ionic Liquids. 
 Procedure of standard electropolishing 6 GHz cavities. 
 Development the systems for Electropolishing in Ionic Liquids: 
 Different shapes of the cathode; 
 Vertical system for EP 6 GHz cavity; 
 Horizontal system for EP 6 GHz cavity. 
 Q-factor result.
Deep Eutectic Solvent or DES* 
 DES is a type of ionic solvent with special properties composed of 
a mixture which forms a eutectic with a melting point much lower 
than either of the individual components. 
 The deep eutectic phenomenon was first described in 2003 for a 
mixture of choline chloride and urea in a 1:2 mole ratio, 
respectively. 
 Choline chloride has a melting point of 302 °C and that of urea is 
133 °C. The eutectic mixture melts lower than 100 ˚C. 
*Andrew Abbott; John Barron, Karl Ryder and David Wilson (2007). "Eutectic-Based Ionic Liquids with Metal-Containing 
Anions and Cations". Chem. Eur. J. 13: 6495– 6501. doi:10.1002/chem.200601738.
Four types of eutectic solvents: 
Type I Eutectic metal salt + organic salt (e.g. ZnCl2 + choline chloride) 
Type II Eutectic metal salt hydrate + organic salt (e.g. CoCl2*6H2O + choline chloride) 
Type III Eutectic organic salt + hydrogen bond donor (e.g. choline chloride + urea) 
Type IV Eutectic metal salt (hydrate) + hydrogen bond donor (e.g. ZnCl2 + urea)
Choline Chloride – based Ionic liquids 
Room 
Temperature 120˚C
Conductivity and viscosity of a Urea : Choline chloride 
mixture (2:1) as a function of temperature* 
*A. P. Abbott, G. Capper, D. L. Davies, R. Rasheed and V. Tambyrajah “Novel Solvent Properties of Choline Chloride/ 
Urea Mixtures” Chem. Commun, 2003, 70-71.
Electropolishing of Niobium 
in 
Fluorine-free solutions 
(first steps)
Organic solvents Ionic Liquids 
Acetonitrile 
 tetramethylammonium perchlorate 
 tetrabutylammonium perchlorate 
 potassium perchlorate 
Dimethylformamide 
 tetrabutylammonium perchlorate 
 potassium perchlorate 
 Urea 
 Choline Chloride : Urea (1:2) 
 tetramethylammonium perchlorate 
 tartaric acid 
 oxalic acid 
 ammonium chloride 
Choline Chloride : Urea (1:3) 
 ammonium chloride 
 potassium tartrate 
 Choline Chloride : Urea (1:4) 
 ammonium chloride 
Choline Chloride: Ethylene Glycol (1:2) 
 ammonium chloride 
M. Ceccato, “Elettropulitura del Niobio con Elettroliti a 
base di Liquidi Ionici”, Master Thesis (2007) University 
of Padua.
Optical microscopy analysis
SEM analysis
Sulfamic acid – first success* 
*Rupp V. "Electropolishing of Niobium 6 GHz RF cavities in fluorine-free electrolyte", Master Thesis, 2009.
Influence of S and N containing compounds
Surface maps of different treatments 
raw Nb 
10 min IL 
10 min classical EP 
60 min IL
Choline Chloride and Urea (1:4) 
with Sulfamic Acid (SA) and Ammonium Sulfamate (AmS) 
+30 g/l SA 
+50 g/l SA +75 g/l AmS 
+114 g/L AmS 
+ 97 g/l SA
The Best parameters for EP Nb samples 
Choline Chloride : Urea 1 : 4 
Sulfamic acid, g/l 97 
Material cathode Nb 
Temperature, °C Higher then 120 
Current density, A/cm2 0,3
Procedure of standard electropolishing 
6 GHz cavities
Cavity kit appearance 
1 
4 
2 
3 
1 – cavity; 2 – cathode; 3 – up flange; 4 – bottom flange
Stand for BCP and EP 
1 – cavity; 
2 – anode contacts; 
3 – cathode contact; 
Blue indicator – direct flow, 
red – indirect.
EP result obtained in 6GHz cavity
Schematic diagram of an anodic polarization
Automatic software for controlling potential.
System for Electropolishing 
in Ionic Liquids
Electropolishing in Ionic Liquid (preliminary tests)
Different cathode 
performance
“Full holed” cathode 
Cut-off 
Cell
“Center holed” cathode 
Cut-off 
Cell
“Two parts” cathode 
1 
2 
3 
4 
5 
1 – cathode; 2 – flange; 3 – surface of cathode which has to be 
covered with Teflon ribbon; 4 – cavity; 5 – tube junction
Vertical system for EP 6GHz 
cavities in Ionic liquids
Scheme of flux direction ”inside cathode” 6GHz cavities treatment 
procedure IL EP process
Cavity after Vertical EP
Horizontal system for EP 
6GHz cavities in Ionic liquids
Half cavity polished in horizontal position 
SEM Analysis 
Solution - 1:4 Choline :Urea, 
Sulfammic Acid - 1M/l; 
T- 120°C
Horizontal system for EP 6 GHz cavity* 
*O. Malkova, “Study of the Electropolishing of 6GHz Niobium cavity in ionic liquids”, Master Thesis, 2013.
Surface inside cavity after EP
Modified system for EP in Ionic liquids
Electropolishing of the Niobium: result after first try 
(60min) 
Iris 
Cell
Electropolishing of the Niobium: result after 6 hours
Q-factor result
Summary 
Choline Chloride - urea based Ionic liquids are a possible 
alternative to the hazardous standard electropolishing electrolyte 
based on hydrofluoric and sulphuric acid. 
The best solution that we found for Electropolishing of Niobium is 
Choline Chloride with Urea in ratio 1 to 4 with 1 M/l Sulfamic acid. 
The electropolishing in horizontal system give us shiny surface 
without pitting and damages and the result is reproducible.
Thank you for attention!

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Vlada pastushenko progress on fluorine-free electropolishing

  • 1. LABORATORI NAZIONALI DI LEGNARO Progress on Fluorine-free Electropolishing Vlada Pastushenko, F. Stivanello, V. Palmieri 6thWorkshop on "Thin Films and New Ideas for SRF", Legnaro (PD) Italy, October 6-8 2014
  • 2. Outline  Ionic liquids, their properties and application.  Electropolishing of Niobium in Fluorine-free solutions (first steps).  Study the parameters of Electropolishing in Ionic Liquids.  Procedure of standard electropolishing 6 GHz cavities.  Development the systems for Electropolishing in Ionic Liquids:  Different shapes of the cathode;  Vertical system for EP 6 GHz cavity;  Horizontal system for EP 6 GHz cavity.  Q-factor result.
  • 3. Deep Eutectic Solvent or DES*  DES is a type of ionic solvent with special properties composed of a mixture which forms a eutectic with a melting point much lower than either of the individual components.  The deep eutectic phenomenon was first described in 2003 for a mixture of choline chloride and urea in a 1:2 mole ratio, respectively.  Choline chloride has a melting point of 302 °C and that of urea is 133 °C. The eutectic mixture melts lower than 100 ˚C. *Andrew Abbott; John Barron, Karl Ryder and David Wilson (2007). "Eutectic-Based Ionic Liquids with Metal-Containing Anions and Cations". Chem. Eur. J. 13: 6495– 6501. doi:10.1002/chem.200601738.
  • 4. Four types of eutectic solvents: Type I Eutectic metal salt + organic salt (e.g. ZnCl2 + choline chloride) Type II Eutectic metal salt hydrate + organic salt (e.g. CoCl2*6H2O + choline chloride) Type III Eutectic organic salt + hydrogen bond donor (e.g. choline chloride + urea) Type IV Eutectic metal salt (hydrate) + hydrogen bond donor (e.g. ZnCl2 + urea)
  • 5. Choline Chloride – based Ionic liquids Room Temperature 120˚C
  • 6. Conductivity and viscosity of a Urea : Choline chloride mixture (2:1) as a function of temperature* *A. P. Abbott, G. Capper, D. L. Davies, R. Rasheed and V. Tambyrajah “Novel Solvent Properties of Choline Chloride/ Urea Mixtures” Chem. Commun, 2003, 70-71.
  • 7. Electropolishing of Niobium in Fluorine-free solutions (first steps)
  • 8. Organic solvents Ionic Liquids Acetonitrile  tetramethylammonium perchlorate  tetrabutylammonium perchlorate  potassium perchlorate Dimethylformamide  tetrabutylammonium perchlorate  potassium perchlorate  Urea  Choline Chloride : Urea (1:2)  tetramethylammonium perchlorate  tartaric acid  oxalic acid  ammonium chloride Choline Chloride : Urea (1:3)  ammonium chloride  potassium tartrate  Choline Chloride : Urea (1:4)  ammonium chloride Choline Chloride: Ethylene Glycol (1:2)  ammonium chloride M. Ceccato, “Elettropulitura del Niobio con Elettroliti a base di Liquidi Ionici”, Master Thesis (2007) University of Padua.
  • 11. Sulfamic acid – first success* *Rupp V. "Electropolishing of Niobium 6 GHz RF cavities in fluorine-free electrolyte", Master Thesis, 2009.
  • 12. Influence of S and N containing compounds
  • 13. Surface maps of different treatments raw Nb 10 min IL 10 min classical EP 60 min IL
  • 14. Choline Chloride and Urea (1:4) with Sulfamic Acid (SA) and Ammonium Sulfamate (AmS) +30 g/l SA +50 g/l SA +75 g/l AmS +114 g/L AmS + 97 g/l SA
  • 15. The Best parameters for EP Nb samples Choline Chloride : Urea 1 : 4 Sulfamic acid, g/l 97 Material cathode Nb Temperature, °C Higher then 120 Current density, A/cm2 0,3
  • 16. Procedure of standard electropolishing 6 GHz cavities
  • 17. Cavity kit appearance 1 4 2 3 1 – cavity; 2 – cathode; 3 – up flange; 4 – bottom flange
  • 18. Stand for BCP and EP 1 – cavity; 2 – anode contacts; 3 – cathode contact; Blue indicator – direct flow, red – indirect.
  • 19. EP result obtained in 6GHz cavity
  • 20. Schematic diagram of an anodic polarization
  • 21. Automatic software for controlling potential.
  • 22. System for Electropolishing in Ionic Liquids
  • 23. Electropolishing in Ionic Liquid (preliminary tests)
  • 25. “Full holed” cathode Cut-off Cell
  • 27. “Two parts” cathode 1 2 3 4 5 1 – cathode; 2 – flange; 3 – surface of cathode which has to be covered with Teflon ribbon; 4 – cavity; 5 – tube junction
  • 28. Vertical system for EP 6GHz cavities in Ionic liquids
  • 29. Scheme of flux direction ”inside cathode” 6GHz cavities treatment procedure IL EP process
  • 31. Horizontal system for EP 6GHz cavities in Ionic liquids
  • 32. Half cavity polished in horizontal position SEM Analysis Solution - 1:4 Choline :Urea, Sulfammic Acid - 1M/l; T- 120°C
  • 33. Horizontal system for EP 6 GHz cavity* *O. Malkova, “Study of the Electropolishing of 6GHz Niobium cavity in ionic liquids”, Master Thesis, 2013.
  • 35. Modified system for EP in Ionic liquids
  • 36. Electropolishing of the Niobium: result after first try (60min) Iris Cell
  • 37. Electropolishing of the Niobium: result after 6 hours
  • 39.
  • 40. Summary Choline Chloride - urea based Ionic liquids are a possible alternative to the hazardous standard electropolishing electrolyte based on hydrofluoric and sulphuric acid. The best solution that we found for Electropolishing of Niobium is Choline Chloride with Urea in ratio 1 to 4 with 1 M/l Sulfamic acid. The electropolishing in horizontal system give us shiny surface without pitting and damages and the result is reproducible.
  • 41. Thank you for attention!

Editor's Notes

  1. After was decided to make try on light oxidizer. Choice fall down to Sulfamic acid and result was enough good so was performed series of tests to determine its influence on Nb anodic dissolution in 1-4 ChCl –urea melt
  2. in 1-4 ChCl – urea melt with 30 g/l SA with configuration a.