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Vijin Varughese
E-Mail: vijinvarughese@gmail.com ; Contact: +971529497015; Visa Type: Tourist Visa
A dynamic professional with interest in:
Project Management, Project Execution, & Instrumentation and Control Systems
Industry Preference: Oil and Gas
PROFILE SUMMARY
Project Management
Instrumentation
Project Execution &
Design
Automation
Hardware Products
• B-Tech (Applied Electronics & Instrumentation Engineering) with 6 years of experience in
Project Management, Project Execution of Instrumentation & other MEP Projects
• Comprehensive knowledge of the practical application of Instrumentation & Controls
Engineering & technology including system applications, principles, techniques &
procedures
• Expertise in handling the projects for improving efficiency by using available resources
and installing the suitable instruments as per requirement
• Proficient in conducting tests & inspections to ensure operational effectiveness of
plant and utilities
• Skilled in installation, testing and commissioning of Gauges, Switches, Transmitters,
Control Valves etc.
• An effective communicator with excellent relationship management skills & strong
analytical, leadership, decision making, problem solving & organizational abilities
CORE COMPETENCIES
Project Management: Spearheading activities involves working out various requirements & monitoring overall project
operations for ensuring timely completion. Monitoring the activities at sites and revising of project schedule, ensuring cost
control within budget, planning for cash flow requirements, etc. Executing cost saving techniques / measures and
modifications to achieve substantial reduction in O&M expenditures and work within the budget. Overseeing basic
engineering, detailed engineering (EPC) documents including basis of design, general specifications, data sheets, calculation
notes, instrument index, logic diagram, functional design specifications and I/O list.
Instrumentation: Selecting appropriate instruments based on type of application. Devise instrument layout drawings, wiring
drawings, junction box schedule and cable trench layouts. Develop functional schematics, interlock and shutdown logics for
DCS / PLC. Handle installation hook–ups and cable interconnection drawings. Oversee the preparation of P & I, control loop,
wiring diagrams and cable scheduling. Handling Vendor Drawing, Review of P&ID.
KNOWLEDGE PURVIEW
Products Handled
• Different Flow meters
• Temperature, Pressure and level Transmitters & Controllers
• Pumps & Motors
• Air Compressor
• Control Valves
• Electronics Counters & Controllers
ORGANISATIONAL EXPERIENCE
October 2015 to October 2016, at KIKLOP GS, Qatar as ELV Systems Commissioning Engineer
Key Result Areas
• KIKLOP GS was the Principle Consultant of commissioning activities in Sidra Medical & Research Centre (Hospital
Project), Al Gharaffa, Qatar.
• Inspection & Witnessing the commissioning activities of Fire Alarm Systems & other ELV systems.
• Good knowledge in Siemens Fire Finder XLS Fire Alarm Control Panels.
• Review of RED LINE MARK- UP DRAWINGS & AS-BUILT DRAWINGS.
• Good knowledge in FA Cause & Effect Matrix & do proper co-ordination with entire team for smooth inspection.
• Review of Method Statements, Specifications & also have to approve the RFITs.
• Submission of reports directly to the client (M/s Qatar Foundation), regarding testing & commissioning.
• Good knowledge in NFPA 72-101 Standards.
September 2013 to June 2015, at J & M Constructions, Mumbai, India as an Instrumentation Engineer
Key Result Areas
• Coordinating the entire instrumentation works in Oil & Gas Industries as JB & Instruments installation, Tray & Duct
works, Impulse & GI piping works, Cable laying, Glanding, Ferruling, Loop checking, Panel erection & Commissioning
activities.
• Calibration and Maintenance of instruments like Pressure Transmitters, Temperature Transmitters, Level Transmitters,
Pressure switches, Level switches, Gauges, I/P converters, RTD, Thermocouple, Controllers etc.
• Breakdown maintenance, Preventive maintenance.
• Spearheaded troubleshooting in machineries and resolving all technical issues.
• Spare Management and Standardization of spares to reduce inventory & to control cost.
• Responsible for interpretation & review of DBSP including PFD,P&ID, Flow Sheet, GA & Isometric Drawings for piping
systems, E&I, civil and structural.
• Monthly breakdown analysis and action plan making.
• Following up with direct contractors, sub-contractors and vendors.
• Organising the internal resource needed for project execution i.e. material management, document control, qa/qc and
engineering.
• Entrusted with the responsibility of handling erection and commissioning of all field instruments such as pressure,
temperature, flow and level instruments), control valves, on-off valves & ESD valves.
• Planning, organizing material inspection, testing & calibration activities at site e.g. welder qualification, mechanical test,
E&I test and hydro test etc.
Highlights:
• Played a key role in organization by taking initiatives which gave driving results
• Successfully executed plant expansion / modification / up gradation projects
• Field Instrumentation & Calibration
Dec 2009 to Aug 2013, at GEI Industrial Systems Ltd, Bhopal, India as an Instrumentation Engineer
Key Result Areas
• GEI Industrial Systems Ltd is the leading National EPC Contractors of Air Cooled Steam Condensers in Power Plant.
• Good exposure in entire Construction & Commissioning supervision of Air Cooled Steam Condensers (ACSC) which
includes Mechanical erection, Piping & Commissioning works & Instrument mounting, calibration, cable laying,
Impulse tubing, loop checking of various instruments etc.
• Review of P&ID, Hook up, GA drawing, JB location layout.
• Accountable for analysing the customer requirements and providing solutions to their needs.
• Responsible for commissioning and provisioning of the instruments at customer place.
• Evaluated engineering procedures and documents.
• Looked after procurement of materials and equipment and ensured that it is in line with the feed and project requirement.
• Liaised with the vendors for project specific instruments and materials like Transmitters, RTDs, Cables, Junction Box and
Bulk Materials.
• Prepared procurement management procedure, cable schedule, JB schedule, engineering specifications & data sheets.
• Carried out calculation of cables, instruments quantities as per project requirement.
• Formulated weekly progress report & coordinated with site personnel for smooth flow of the project activities.
• Troubleshooting in machineries and resolving all technical issues.
• Served as the Site-In-Charge of ACSC in 30mw power plant, Koppal, Karnataka.
• Loop inspection, format checking and punch list preparation.
• Prepared project deliverables as per client requirements, method statements, installation procedures, test procedures and
plans.
• Supervision of instrument & control cable laying, testing & termination.
ACADEMIC DETAILS
2005-2009 B-Tech (Applied Electronics & Instrumentation Engineering) from Mount Zion College of
Engineering, Kerala, India- MG University
2005 XII from St. John’s Higher Secondary School, Kerala, India
IT SKILLS
• PLC Programming
• Computer knowledge: MS-Office, Programming with C, C++.
• Troubleshooting of Various Field Instruments
TRAINING ATTENDED
Advance Diploma in Process Control Instrumentation & Industrial Automation from School of information &
Instrumentation Technology, Kerala, India.
PROJECTS HANDLED
Title: ISPRL (Crude Oil Storage Plant), Kaup, Karnataka
Duration: Sep’13 to June’15
Description: Served as Instrument Maintenance Engineer, successfully completed all instrumentation
commissioning activities & maintenance works. Pre-Commissioning activities such as flushing of
lines, Loop checking & Logic testing of all Instruments. Break down & Preventive Maintenance.
Title: 2X25mw Captive Power Plant, JK Lakshmi Cements Ltd, Rajasthan
Duration Jan’10 to Aug’10
Description: Served as Instrument cum mechanical Supervisor of ACSC unit, completed all the erection &
commissioning works & successfully handed over the site. Instrumentation work includes
installation of Level, Pressure, Flow, & Temperature measuring & controlling Instruments like
Gauges, Switches, Transmitters, Flow Meters & Control Valves as per the drawings. Mechanical
Supervision includes Heavy Erection works such as Turbine Exhaust Duct, Tube Bundle erection etc.
as per drawings. Pump Motor Installation, Alignment Checking, and Pipeline works.
Title: 2X150mw Power Plant, Shree Cement Ltd., Rajasthan
Duration: Sep’10 to July’11
Description: Served as the Instrument Supervisor of ACSC unit completed all the commissioning & maintenance
works. Commissioning works includes online calibration of instruments, loop checking, logic testing
etc.
Title: 30mw Power Plant, HRG Alloys & Steels Pvt Ltd., Karnataka
Duration: Aug’11 to Sep’12
Description: Served as the Site-In-Charge of ACSC unit. Supervision of entire site activities & executing cost saving
techniques / measures and modifications to achieve substantial reduction in expenditures and work
within the budget. Mechanical erection & commission works. Pre- Commissioning activities includes
Air test, No-load & Load test of Pump-Motors, Alignment checking, Flushing of Pipe lines, Ensure
tightness of bolt- nuts, Leakage arresting etc. Instrument Installation & Commissioning works.
Title: 2X25mw Power Plant, Orient Cements Ltd., Andhra Pradesh
Duration: Sep’12
Description: Conducted Performance Guarantee test for the 2 units of ACSC.
Title: 12mw Power Plant, Satyam Power Pvt Ltd., Rajasthan
Duration: Oct’12 to Jan’13
Description: Served as Commissioning cum Maintenance engineer of ACSC unit, successfully handed over the unit.
Title: 3X150mw Power Plant, Ind-Bharath Thermal Power Ltd., Tamil Nadu.
Duration: Feb’13 to Aug’13
Description: Served as Instrument Supervisor of ACSC unit, completed all the erection & commissioning works &
successfully handed over the site. Instrument installation works includes Cable Tray erection, JB
Mounting, Instrument Installation such as Level, Pressure, Flow & Temperature Gauges, Switches,
Transmitters, Control Valves etc., Cabling & Termination works.
PERSONAL DETAILS
Name : Vijin Varughese
Age & DOB : 29 years, 22/08/1987
Sex : Male
Marital status : Single
Nationality : Indian
Permanent Address : Paratholil (H)
Nellimala P.O, Kerala, 689542
Contact No : +971529497015
Languages Known : English, Hindi, Malayalam & Tamil
Passport no : H4383778

vijins new-11-2016

  • 1.
    ]] Vijin Varughese E-Mail: vijinvarughese@gmail.com; Contact: +971529497015; Visa Type: Tourist Visa A dynamic professional with interest in: Project Management, Project Execution, & Instrumentation and Control Systems Industry Preference: Oil and Gas PROFILE SUMMARY Project Management Instrumentation Project Execution & Design Automation Hardware Products • B-Tech (Applied Electronics & Instrumentation Engineering) with 6 years of experience in Project Management, Project Execution of Instrumentation & other MEP Projects • Comprehensive knowledge of the practical application of Instrumentation & Controls Engineering & technology including system applications, principles, techniques & procedures • Expertise in handling the projects for improving efficiency by using available resources and installing the suitable instruments as per requirement • Proficient in conducting tests & inspections to ensure operational effectiveness of plant and utilities • Skilled in installation, testing and commissioning of Gauges, Switches, Transmitters, Control Valves etc. • An effective communicator with excellent relationship management skills & strong analytical, leadership, decision making, problem solving & organizational abilities CORE COMPETENCIES Project Management: Spearheading activities involves working out various requirements & monitoring overall project operations for ensuring timely completion. Monitoring the activities at sites and revising of project schedule, ensuring cost control within budget, planning for cash flow requirements, etc. Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget. Overseeing basic engineering, detailed engineering (EPC) documents including basis of design, general specifications, data sheets, calculation notes, instrument index, logic diagram, functional design specifications and I/O list. Instrumentation: Selecting appropriate instruments based on type of application. Devise instrument layout drawings, wiring drawings, junction box schedule and cable trench layouts. Develop functional schematics, interlock and shutdown logics for DCS / PLC. Handle installation hook–ups and cable interconnection drawings. Oversee the preparation of P & I, control loop, wiring diagrams and cable scheduling. Handling Vendor Drawing, Review of P&ID. KNOWLEDGE PURVIEW Products Handled • Different Flow meters • Temperature, Pressure and level Transmitters & Controllers • Pumps & Motors • Air Compressor • Control Valves • Electronics Counters & Controllers ORGANISATIONAL EXPERIENCE October 2015 to October 2016, at KIKLOP GS, Qatar as ELV Systems Commissioning Engineer Key Result Areas • KIKLOP GS was the Principle Consultant of commissioning activities in Sidra Medical & Research Centre (Hospital Project), Al Gharaffa, Qatar. • Inspection & Witnessing the commissioning activities of Fire Alarm Systems & other ELV systems. • Good knowledge in Siemens Fire Finder XLS Fire Alarm Control Panels. • Review of RED LINE MARK- UP DRAWINGS & AS-BUILT DRAWINGS. • Good knowledge in FA Cause & Effect Matrix & do proper co-ordination with entire team for smooth inspection. • Review of Method Statements, Specifications & also have to approve the RFITs. • Submission of reports directly to the client (M/s Qatar Foundation), regarding testing & commissioning.
  • 2.
    • Good knowledgein NFPA 72-101 Standards. September 2013 to June 2015, at J & M Constructions, Mumbai, India as an Instrumentation Engineer Key Result Areas • Coordinating the entire instrumentation works in Oil & Gas Industries as JB & Instruments installation, Tray & Duct works, Impulse & GI piping works, Cable laying, Glanding, Ferruling, Loop checking, Panel erection & Commissioning activities. • Calibration and Maintenance of instruments like Pressure Transmitters, Temperature Transmitters, Level Transmitters, Pressure switches, Level switches, Gauges, I/P converters, RTD, Thermocouple, Controllers etc. • Breakdown maintenance, Preventive maintenance. • Spearheaded troubleshooting in machineries and resolving all technical issues. • Spare Management and Standardization of spares to reduce inventory & to control cost. • Responsible for interpretation & review of DBSP including PFD,P&ID, Flow Sheet, GA & Isometric Drawings for piping systems, E&I, civil and structural. • Monthly breakdown analysis and action plan making. • Following up with direct contractors, sub-contractors and vendors. • Organising the internal resource needed for project execution i.e. material management, document control, qa/qc and engineering. • Entrusted with the responsibility of handling erection and commissioning of all field instruments such as pressure, temperature, flow and level instruments), control valves, on-off valves & ESD valves. • Planning, organizing material inspection, testing & calibration activities at site e.g. welder qualification, mechanical test, E&I test and hydro test etc. Highlights: • Played a key role in organization by taking initiatives which gave driving results • Successfully executed plant expansion / modification / up gradation projects • Field Instrumentation & Calibration Dec 2009 to Aug 2013, at GEI Industrial Systems Ltd, Bhopal, India as an Instrumentation Engineer Key Result Areas • GEI Industrial Systems Ltd is the leading National EPC Contractors of Air Cooled Steam Condensers in Power Plant. • Good exposure in entire Construction & Commissioning supervision of Air Cooled Steam Condensers (ACSC) which includes Mechanical erection, Piping & Commissioning works & Instrument mounting, calibration, cable laying, Impulse tubing, loop checking of various instruments etc. • Review of P&ID, Hook up, GA drawing, JB location layout. • Accountable for analysing the customer requirements and providing solutions to their needs. • Responsible for commissioning and provisioning of the instruments at customer place. • Evaluated engineering procedures and documents. • Looked after procurement of materials and equipment and ensured that it is in line with the feed and project requirement. • Liaised with the vendors for project specific instruments and materials like Transmitters, RTDs, Cables, Junction Box and Bulk Materials. • Prepared procurement management procedure, cable schedule, JB schedule, engineering specifications & data sheets. • Carried out calculation of cables, instruments quantities as per project requirement. • Formulated weekly progress report & coordinated with site personnel for smooth flow of the project activities. • Troubleshooting in machineries and resolving all technical issues. • Served as the Site-In-Charge of ACSC in 30mw power plant, Koppal, Karnataka. • Loop inspection, format checking and punch list preparation. • Prepared project deliverables as per client requirements, method statements, installation procedures, test procedures and plans. • Supervision of instrument & control cable laying, testing & termination. ACADEMIC DETAILS 2005-2009 B-Tech (Applied Electronics & Instrumentation Engineering) from Mount Zion College of Engineering, Kerala, India- MG University 2005 XII from St. John’s Higher Secondary School, Kerala, India IT SKILLS
  • 3.
    • PLC Programming •Computer knowledge: MS-Office, Programming with C, C++. • Troubleshooting of Various Field Instruments TRAINING ATTENDED Advance Diploma in Process Control Instrumentation & Industrial Automation from School of information & Instrumentation Technology, Kerala, India. PROJECTS HANDLED Title: ISPRL (Crude Oil Storage Plant), Kaup, Karnataka Duration: Sep’13 to June’15 Description: Served as Instrument Maintenance Engineer, successfully completed all instrumentation commissioning activities & maintenance works. Pre-Commissioning activities such as flushing of lines, Loop checking & Logic testing of all Instruments. Break down & Preventive Maintenance. Title: 2X25mw Captive Power Plant, JK Lakshmi Cements Ltd, Rajasthan Duration Jan’10 to Aug’10 Description: Served as Instrument cum mechanical Supervisor of ACSC unit, completed all the erection & commissioning works & successfully handed over the site. Instrumentation work includes installation of Level, Pressure, Flow, & Temperature measuring & controlling Instruments like Gauges, Switches, Transmitters, Flow Meters & Control Valves as per the drawings. Mechanical Supervision includes Heavy Erection works such as Turbine Exhaust Duct, Tube Bundle erection etc. as per drawings. Pump Motor Installation, Alignment Checking, and Pipeline works. Title: 2X150mw Power Plant, Shree Cement Ltd., Rajasthan Duration: Sep’10 to July’11 Description: Served as the Instrument Supervisor of ACSC unit completed all the commissioning & maintenance works. Commissioning works includes online calibration of instruments, loop checking, logic testing etc. Title: 30mw Power Plant, HRG Alloys & Steels Pvt Ltd., Karnataka Duration: Aug’11 to Sep’12 Description: Served as the Site-In-Charge of ACSC unit. Supervision of entire site activities & executing cost saving techniques / measures and modifications to achieve substantial reduction in expenditures and work within the budget. Mechanical erection & commission works. Pre- Commissioning activities includes Air test, No-load & Load test of Pump-Motors, Alignment checking, Flushing of Pipe lines, Ensure tightness of bolt- nuts, Leakage arresting etc. Instrument Installation & Commissioning works. Title: 2X25mw Power Plant, Orient Cements Ltd., Andhra Pradesh Duration: Sep’12 Description: Conducted Performance Guarantee test for the 2 units of ACSC. Title: 12mw Power Plant, Satyam Power Pvt Ltd., Rajasthan Duration: Oct’12 to Jan’13 Description: Served as Commissioning cum Maintenance engineer of ACSC unit, successfully handed over the unit. Title: 3X150mw Power Plant, Ind-Bharath Thermal Power Ltd., Tamil Nadu. Duration: Feb’13 to Aug’13 Description: Served as Instrument Supervisor of ACSC unit, completed all the erection & commissioning works & successfully handed over the site. Instrument installation works includes Cable Tray erection, JB Mounting, Instrument Installation such as Level, Pressure, Flow & Temperature Gauges, Switches, Transmitters, Control Valves etc., Cabling & Termination works. PERSONAL DETAILS Name : Vijin Varughese Age & DOB : 29 years, 22/08/1987 Sex : Male Marital status : Single Nationality : Indian Permanent Address : Paratholil (H) Nellimala P.O, Kerala, 689542 Contact No : +971529497015
  • 4.
    Languages Known :English, Hindi, Malayalam & Tamil Passport no : H4383778