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APC has become one of the leading businesses of its type by providing professional service & advice. We are now one of the most successful suppliers of masonry products in Australia. APC personnel have a diverse knowledge of the products we sell. Our customers demand this!!
It is our focus to have every person in APC concentrate on exceeding customer needs & expectations. We achieve this by sourcing & appointing good quality products, new ideas, new styles, & new finishes; all at the value for money prices! When APC displays all of these products & ideas within the best displays around Australia, you have a chance to get an incredible shopping advantage. APC displays are landscaped, in situ, well maintained, well designed, & truly amazing!!
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Instructions:
Engineering Essay on Construction Technology
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Introduction
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Edward Scissorhands (1990)
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3. Preface
Designs shown in the brochure are
based on limit state design in accordance
with the provisions of AS4678-2002,
AS3600-2001 and part of AS3700-2001.
The retaining wall design details provided
in this brochure have been prepared
by Adbri Masonry specifically for mortarless
Adbri Masonry Versaloc™ blocks and
are applicable only to retaining walls
using Adbri Masonry products for
residential or light commercial applications
up to 2.6m high with Type 1 and Type 2
bases and 200 series and 150 series blocks.
Basement walls are limited to 2.8m
height using 200 series blocks only
with well drained soils. Also included
is a table showing compressive load
capacity of Versaloc™ walls up to
6.0m high with two load cases using
200 series and 150 series blocks.
Introduction
Reinforced Adbri Masonry Versaloc™
block retaining walls and basement
walls consist of a reinforced concrete
base which anchors the wall against
overturning and sliding, and a stem
of mortarless Versaloc™ blocks. Stems
are reinforced with steel bars placed
vertically and horizontally, and all
cores in the blocks are filled with
semi-fluid concrete known as ‘grout’.
Vertical reinforcing bars in the cores
of reinforced walls are lapped with
shorter ‘starter bars’ embedded firmly
in the reinforced concrete base. The
length of the lap is critically important
and must be shown on the drawings.
Versaloc™ block series data sheet
Preface
Introduction
1.0 Versaloc™ Retaining Walls
1.1 Designs for reinforced retaining walls type 1 and type 2
1.2 Design Details
1.3 Material specifications
1.4 Soil classification of backfill material, retained
soil, and foundation soil
1.5 Backfill Material and Retained Soil
1.6 Foundation Soil
1.7 Drainage system
1.8 Water penetration
1.9 Tanking
1.10 Backfill Compaction and Drainage System
1.11 How to build the Versaloc™ wall
1.11.1 - Preliminary
1.11.2 - Base & starter bars
1.11.3 - Block laying
1.11.4 - Bracing
1.11.5 - Grouting
1.12 Exploded view of construction
1.13 Versaloc™ type 1 retaining wall design details for
level backfill slopes using 200 series and 150 series blocks
1.13.1 - General layout for walls up to 2600mm high
1.13.2 - Design details for walls up to 2600mm high with level
backfill slope
1.14 Versaloc™ type 1 retaining wall design details for
1:4 backfill slopes using 200 series and 150 series blocks
1.14.1 - General layout for walls up to 2200mm high with
1:4 backfill slope
1.14.2 - Design details for walls up to 2200mm high
with 1:4 backfill slope
1.15 Versaloc™ type 2 retaining walls design details for level
backfill slopes using 200 series and 150 series blocks
1.15.1 - General layout for walls up to 2600mm high with
level backfill slope
1.15.2 - Design details for walls up to 2600mm high with
level backfill slope
1.16 Versaloc™ type 2 retaining walls design details for
1:4 backfill slopes using 200 series and 150 series blocks
1.16.1 - General layout for walls up to 2200mm high with
1:4 backfill slope
1.16.2 - Design details for walls up to 2200mm high with
1:4 backfill slope
2.0 Versaloc™ Basement Walls
2.1 General
2.2 Drainage System
2.3 Tanking
2.4 How to build the Versaloc™ basement wall
2.5 Versaloc™ basement wall design details for
supporting a concrete floor
2.6 Versaloc™ basement wall design details for
supporting a timber floor
3.0 Compressive load capacity Versaloc™ walls
4. 1.0 Versaloc™ Retaining Walls
03
1.1 Designs for reinforced retaining walls type 1 and type 2
Designs consist of:
200 series block retaining walls up to 2.6m high for level backslope and 2.2m high for 1:4 backslope
150 series block retaining walls up to 1.6m high for level backslope and 1.4m high for 1:4 backslope
45º
approx
Boundary
Drainage
Layer
Drain
Versaloc™
reinforced
block stem
Base
Natural foundation soil
Backfill
material
Retained soil
Boundary
Drain
Base
Drainage
Layer
Backfill
material
45º
approx
Retained soil
Versaloc™
reinforced
block stem
Natural
foundation
soil
Mandatory
replacement
foundation soil
Diagrams not to scale
Wall Type 1
Wall Type 2
5. 04
1.2 Design details
1.13.1 Design details for walls up to 2600mm high with
level backfill slope with Type 1 base
1.14.1 Design details for walls up to 2200mm high with
1:4 backfill slope with Type 1 base
1.3 Material specifications
Versaloc™ Block 150mm f’uc = 20.0 MPa
190mm f’uc = 20.0 MPa
Concrete base f ’c = 25 MPa
Reinforcement Grade 500 N
Grout Refer section 1.11.5 - Grout Specifications
1.15.1 Design details for walls up to 2600mm high with
level backfill slope with Type 2 base
1.16.1 Design details for walls up to 2200mm high with
1:4 backfill slope with Type 2 base
1.4 Soil classification of backfill material, retained soil and
foundation soil
1.4.1 Wall Type 1
For simplicity wall type 1 design details in this brochure for backfill material, retained soil and foundation soil are based
on a common soil with the following typical properties; coarse grained with low permeability due to admixture of particles
of silt size, residual soil with stones, fine silty sand and granular materials with conspicuous clay content with an internal
friction angle of 28º. Note: often retained soil is used as backfill material if suitable.
1.4.2 Wall Type 2
The backfill material and retained soil design details for wall type 2 are also based on the common soil noted above;
however this soil is not suitable for wall type 2 foundation material, as it results in unacceptably long bases and/or
deep keys. Therefore it is mandatory that this insitu foundation soil is removed and replaced with higher quality
material such as compacted road base (or equivalent). Note: often retained soil is used as backfill material if suitable.
Backfill Material and Retained Soil Wall Type 1 Wall Type 2
ϕ
Ф ϕ
Characteristic internal angle of friction
Design uncertainty factor for friction u 0.85 0.85
Design internal angle of friction (degrees) ϕ
* 23.9 23.9
Design external angle of friction (degrees) б
* 15.9 15.9
Characteristic cohesion (kPa) assume c 0 0
Soil density (kN/m3) γ
19 19
Foundation Soil Wall Type 1 Wall Type 2
ϕ
Ф ϕ
Characteristic internal angle of friction
Design uncertainty factor for friction u
Design internal angle of friction (degrees) ϕ *
Design external angle of friction (degrees) б *
Characteristic cohesion (kPa) c 4 3
Design uncertainty factor for cohesion uc 0.7 0.75
Design cohesion for sliding (kPa) c* 0 2.25
Design cohesion for bearing (kPa) c* 2.8 2.25
Soil density (kN/m3) 19 18.6
Notes:
28 28
28 35 see note 1
0.85 0.9
23.9 32.2
15.9 32.2 see note 2
γ
Ф
1) It is mandatory for type 2 walls that the natural foundation soil is to be removed and replaced with compacted road base material (or equivalent)
to a compacted minimum depth of 200mm below the base (or base plus key if included). Density to achieve 98% Standard Relative Dry Density (RDD).
2) It is assumed the design external friction angle is equivalent the design internal friction angle due to the roughness of the insitu
concrete base on the foundation material.
3) Seek professional engineering advice if natural soil on the site varies from above, as different base dimensions may be required.
6. 05
Retaining wall designs in this brochure have been calculated
for backfill material and retained soil of soil classification
as shown in section 1.4.
Note: The following poor quality soils are not allowed for in the
designs:
• very soft clay of high plasticity
• very silty clays
• very loose variable clayey fill
• very loose sandy silts
• with characteristic internal angle of friction
below 28 degrees.
If these soils are considered for use or aggressive groundwater
exists an experienced professional engineer should be
consulted and separate designs be obtained.
1.6 Foundation Soil
1.6.1 Wall Type 1
The design details have been based on a foundation soil
as described in section 1.4 and which must be excavated
to sufficient depth to expose undisturbed material which
is firm and dry.
1.6.2 Wall Type 2
It is mandatory for type 2 walls that the natural foundation
soil is to be removed and replaced with compacted road
base material (or equivalent) to a compacted minimum
depth of 200mm below the base (or base plus key if included).
Note 1: Should a designer wish to analyse a retaining wall with
better quality retained soil than the soil nominated in section 1.4, base
dimensions different from the tabulated values could be appropriate
and it is recommended professional engineering advice is sought.
Note 2: If any of the following foundation conditions exist: softness,
poor drainage, filled ground, organic matter, variable conditions,
heavily cracked rock, aggressive soils, then experienced professional
engineering advice should be obtained.
1.7 Drainage System
It is essential that steps be taken to prevent the soil
behind the wall from becoming saturated. These steps
should include:
• Sealing the soil surface - this can be done by
covering it with a compacted layer of material
with low permeability (eg clay). The surface should be
sloped towards an open drain.
• A drainage system within the soil - this should
preferably be achieved by placing gravel to a
width of approximately 300mm immediately
behind the wall with a continuous 100mm diameter
slotted pvc agricultural pipe with a geo fabric sock
located at the base of the wall. The outlets from
the pipe must be beyond the ends of the wall
unless the pipe is connected to a proper storm
water drainage system.
For higher walls, or in cases where excessive ground
water exists, it may be necessary to provide another
agricultural pipe drain at mid height of the wall. If it is
not possible to discharge the drains beyond the end of
the wall, weep-holes may be provided (see items for
block laying following). In this case, a collecting system
(eg spoon drains) must discharge the water into a drainage
system to prevent saturation of the ground in front of
the wall.
1.8 Water penetration
If considered necessary to reduce the passage of water
through the wall, for aesthetic or other reasons such a
aggressive ground water, the earth face of the wall should
be treated using appropriate sealing techniques (see notes
on tanking).
1.9 Tanking
Where the retaining wall is required to be waterproof, various
proprietary tanking methods are available. One such method
is a three coat liquid rubber compound incorporating a
special reinforcing fabric for high stressed areas.
Another method is a heavy duty, pliable, waterproof sheet
membrane fixed to the wall back surface. Surface coatings
or sheet membranes must always be used in accordance
with the manufacturer’s specifications.
1.10 Backfill compaction and
drainage system
Backfill material should not placed behind the wall until
at least ten days after grouting.
• Backfill material should be placed and compacted
in layers not more than 200 mm deep. The degree
and method of compaction depends on the proposed
use of the retaining wall. If unsure, obtain professional
engineering device.
• The drainage system should be installed progressively
as the backfill soil rises.
• The drainage system behind the wall should be
connected to the main drainage system for the site.
• It is advisable to seal off the top surface of the
backfill material with a semi impermeable layer
of soil or earth (eg clay). Compact and grade the
material to a gutter to provide surface drainage.
1.5 Backfill Material and
Retained Soil
7. 06
1.11.1 Preliminary
• Excavate to a satisfactory foundation.
• Arrange for supply of materials to the specifications
given previously.
1.11.2 Base and starter bars
• Form the base to the required dimensions and levels
as shown in details.
• Place the base reinforcement as shown in the diagrams.
Fix the starter bars for the vertical reinforcement (Y-bars)
at the correct cover specified in the drawings from the
back face of the wall (i.e 50mm) and in the correct positions
relative to the block cores to be reinforced. Place horizontal
bars in the center on the cross webs.
• Place the base concrete, preferably using ready-mixed
concrete, and compact thoroughly by rodding, spading
or vibrating. Wood float finish any surface to be exposed
permanently. Take care not to dislodge reinforcement.
Note: First reinforcement bar is placed at 60mm from the end
(to avoid cross web).
1.11.3 Block laying
• Block laying procedure follows that of the normal
practice but without the need to mortar the blocks
together.
Note: The first layer of blocks should be mortared to the concrete
base in the normal way to provide line and level for the remaining
block courses.
• The blocks are laid with the shallow recessed cross
webs at the top (refer diagram 1.12.1). During
construction, it is important to keep debris off the bed
joint plane; otherwise the wall may begin to develop
vertical curvature. In addition, as a unit is positioned,
some small particles of concrete may be rubbed off the
units and fall on the bed joint surface. Usually the force
of placing the block will crush these particles.
Otherwise, rubbing the block back and forth along the
joint will wear down the material. If a joint is visibly
open, the unit should be removed and the debris removed.
Note: Small plastic wedges can be used under blocks to achieve
vertical alignment.
• Provided the construction is started on a level surface,
use of a line and carpenters’ level should be all that
are required to keep the wall aligned vertically and
horizontally. In instances where the wall is accidentally
laid out of line, this can usually be corrected by using
a piece of wood to protect the wall and a heavy hammer
to knock the wall back into line.
• At the end of walls, Half Sash blocks may be glued
to the block directly below using an appropriate adhesive
to increase stability. (eg 2 part epoxy or equivalent)
• Blocks should be laid in running bond with head joints
aligned vertically every second course. Exact overlapping
by half of a block will ensure that the webs and cells
are aligned vertically.
• Weepholes can be provided by passing 50mm diameter
upvc pipes holes through the wall at 1200mm centres.
• Reinforcement for wall stems must be positioned accurately,
and tied securely before placing concrete or grout.
Vertical reinforcing bars (X bars), including starter bars
(Y bars), shall be placed to provide 50mm cover to the
backface of the wall and bars shall lap 700mm.
1.11.4 Bracing
• During grouting of Versaloc™ walls, it is recommended
that suitable bracing be used to support the wall.
• Temporary bracing of partially built Versaloc™ walls is
also recommended and especially during windy conditions.
1.11.5 Grouting
Versaloc™ blocks have large cores inside to allow for adequate
flow of grout and ensuring complete coverage of reinforcing
steel bars. As Versaloc™ requires no mortar above the
first course, there are no mortar dags on the steel, allowing
adequate flow of the grout and minimal chance of voids in the wall.
The grout must be sufficiently fluid to fill all the voids,
bond together adjacent masonry units, bond steel reinforcement
into the cores, and to unify the wall into a single structure.
It is therefore important that the cores are filled with grout
which meets the specifications listed in the following section.
1.11 How to build the
Versaloc™ wall
1m3 of grout will fill
approx
Approx No. of blocks
per m3 of grout
200 SERIES 10.2m2 of wall 130
150 SERIES 13.8m2 of wall 175
8. 07
Grout Filling
Block filling grout is designed to be sufficiently fluid to fill
all the voids, bond together adjacent masonry units, bond
steel reinforcement into the cores, and to unify the wall
into a single structure. It is therefore important that the
cores are filled with correctly designed grout, which meets
the following specifications:
Grout Specifications
The grout specifications are performance based. Adbri
Masonry recommends the grout supplier determine an
appropriate mix design to meet the following performance
requirements. The performance details are as follows:
01) Flow Characteristics
The grout shall have a minimum spread of 600mm (average
diameter), maintained for the period of the pour.
Notes:
• A ‘spread’ is specified rather than a ‘slump’ because it is a
more appropriate measure of the flow properties for this type
of grout. Your concrete supplier should be able to organise the
measuring of the spread.
• Do not add extra water to retemper the grout, unless the
grout supplier authorises it.
02) Strength Grade
Following testing by CSIRO on behalf of Adbri Masonry
“grout cover” to steel requirements used with the
Versaloc™ system can be less than required by AS3600 -
contact Adbri Masonry for test report details.
For internal applications the minimum strength grade of
the grout should be 20MPa.
For external applications in near-coastal zones (between
1km and 50km from coast), the minimum strength grade
should be 25MPa.
For external applications less than 1km from the coast, the
minimum strength grade should be 32MPa.
For specialist applications or more severe environments an
engineer should be consulted.
03) Other
Maximum aggregate size shall be 10mm (for 190mm
block) and 7mm (for 140mm block). The grout shall be
free of contaminating lumps larger than 15mm (this may
require a screen over the pump hopper).
The grout shall be smooth, free-flowing and cohesive.
Notes:
• A ‘cohesive’ mix is one which has no tendency to segregate
when pumped down into the Versaloc™ cavity. The concrete
supplier should use a high-quality superplasticiser to achieve
the flow characteristics required.
• Due to hydrostatic pressure build up by the fluid core-fill
grout, a maximum filling height between pours of 1.8m
(i.e. 9 courses), is strongly recommended.
9.
10. 1.12 Exploded view of construction
(for both level backfill slopes and 1 in 4 backfill slopes)
1.12.1 Walls up to 2600mm high using 200 series and 1600mm high using 150 series blocks
Horizontal bars in wall can be
laid on webs of Versaloc™ blocks
and directly beside the vertical steel
Wall base type 1 shown
Grout all cores
Grout
Hopper
Vertical X-bars
(Stem) lapped
with and tied
to starter Y-bars
Lap
Vertical
starter
Y-bars cast
into base
Key
1.12.2 Typical reinforcing steel layout
Base longitudinal bars
Blocks type
Versaloc
Base transverse bars
90 300 400 340 60
60 340 400 300 90
Note: 60mm and 340mm spacing
09
of end bar because of cross web location. Diagrams not to scale
11. 1.13 Versaloc™ type 1 retaining wall design details for level
backfill slope using 200 series and 150 series blocks
1.13.1 General layout for walls up to 2600mm high with level backfill slope
150
or
190
t
2.5 kPa Surcharge
up to 1.5m
5.0 kPa Surcharge
over 1.5m
X-bars (Stem) 50 cover to back face
Y-bars (Starter) 50 cover to back face
Y-bars with 50 cover
N16 @ 300 crs
B
Refer table
Capping Tile
Refer table
700
lap
30
H
D
N16 horizontal top course only
10
Backface Note: All cores fully grouted.
N12 @ 400 crs horizontal
Diagrams not to scale
Wall Type 1
12. 11
1.13.2 Design details for walls up to 2600mm high with level backfill slope
Wall Height
H
(mm)
Wall Width
t
(mm)
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa
Characteristic internal friction angle of foundation 280
2600 190 1800 350 - - level N16 at 400 N16 at 200
2400 190 1700 350 - - level N16 at 400 N16 at 200
2200 190 1600 350 - - level N16 at 400 N16 at 200
2000 190 1400 350 - - level N16 at 400 N16 at 400
1800 190 1300 250 - - level N16 at 400 N16 at 400
1600 190 1200 250 - - level N12 at 400 N12 at 400
1400 190 900 250 - - level N12 at 400 N12 at 400
1200 190 800 200 - - level N12 at 400 N12 at 400
1000 190 700 200 - - level N12 at 400 N12 at 400
800 190 600 200 - - level N12 at 400 N12 at 400
600 190 500 200 - - level N12 at 400 N12 at 400
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa
Characteristic internal friction angle of foundation 280
1600 150 1200 250 - - level N16 at 400 N16 at 400
1400 150 900 250 - - level N12 at 400 N12 at 400
1200 150 800 200 - - level N12 at 400 N12 at 400
1000 150 700 200 - - level N12 at 400 N12 at 400
800 150 600 200 - - level N12 at 400 N12 at 400
600 150 500 200 - - level N12 at 400 N12 at 400
б ø
Wall Type 1
Base Width
B
(mm)
Base Depth
D
(mm)
Key Width
W
(mm)
Key Depth
d
(mm)
Backfill
Slope
Reinforcement
X-bars
(Stem)
Y-bars
(Starter)
Notes:
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate)
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must
also be given to shrink/swell action of clay soils.
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this
assumption is correct. The designer should consider the validity of this assumption.
3) A 2.5kPa surcharge applies for walls up to 1.5m.
4) A 5.0kPa surcharge applies for walls over 1.5m.
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block.
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete.
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
13. 1.14 Versaloc™ type 1 retaining wall design details for 1:4
backfill slope using 200 series and 150 series blocks
1.14.1 General layout for walls up to 2200mm high with 1:4 backfill slope
12
Diagrams not to scale
Wall Type 1
150
or
190
t
X-bars (Stem) 50 cover to back face
Y-bars (Starter) 50 cover to back face
N12 @ 400 crs horizontal
Y-bars with 50 cover
N16 @ 300 crs
B W
Refer table
Refer table
D
H
d
700
lap
30
N16 horizontal top course only
Back face
Note: All cores fully grouted.
Capping Tile
2.5 kPa Surcharge
up to 1.5m
5.0 kPa Surcharge
over 1.5m
14. 13
1.14.2 Design details for walls up to 2200mm high with 1:4 backfill slope
Wall Height
H
(mm)
Wall Width
t
(mm)
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa
Characteristic internal friction angle of foundation 280
2200 190 2800 350 300 300 1:4 N16 at 400 N16 at 200
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 4.0kPa
Characteristic internal friction angle of foundation 280
1400 150 1500 250 - - 1:4 N12 at 400 N12 at 400
б ø
Wall Type 1
Base Width
B
(mm)
Base Depth
D
(mm)
Key Width
W
(mm)
Key Depth
d
(mm)
Backfill
Slope
Reinforcement
X-bars
(Stem)
Y-bars
(Starter)
2000 190 2600 350 300 300 1:4 N16 at 400 N16 at 200
1800 190 2400 250 200 200 1:4 N16 at 400 N16 at 400
1600 190 2300 250 200 200 1:4 N12 at 400 N12 at 400
1400 190 1500 250 - - 1:4 N12 at 400 N12 at 400
1200 190 1300 200 - - 1:4 N12 at 400 N12 at 400
1000 190 1200 200 - - 1:4 N12 at 400 N12 at 400
800 190 1000 200 - - 1:4 N12 at 400 N12 at 400
600 190 800 200 - - 1:4 N12 at 400 N12 at 400
1200 150 1300 200 - - 1:4 N12 at 400 N12 at 400
1000 150 1200 200 - - 1:4 N12 at 400 N12 at 400
800 150 1000 200 - - 1:4 N12 at 400 N12 at 400
600 150 800 200 - - 1:4 N12 at 400 N12 at 400
Notes:
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate)
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must
also be given to shrink/swell action of clay soils.
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this
assumption is correct. The designer should consider the validity of this assumption.
3) A 2.5kPa surcharge applies for walls up to 1.5m.
4) A 5.0kPa surcharge applies for walls over 1.5m.
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block.
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete.
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
15. 1.15 Versaloc™ type 2 retaining wall design details for level
backfill slope using 200 series and 150 series blocks
1.15.1 General layout for walls up to 2600mm high with level backfill slope
150
or
190
t
X-bars (Stem) 50 cover to back face
N12 @ 400 crs horizontal
Y-bars (Starter) 50 cover to back face
SL-72 Mesh
N16 @ 300 crs
Y-bars @ 50 cover
H
Refer table
D
B
W
Refer table
d
Mandatory foundation
soil replacement required.
See 1.4
Back face
700
lap
30
N16 horizontal top course only
Note: All cores fully grouted.
Capping Tile
2.5 kPa Surcharge
up to 1.5m
5.0 kPa Surcharge
over 1.5m
14
Diagrams not to scale
Wall Type 2
16. 15
1.15.2 Design details for walls up to 2600mm high with level backfill slope
Wall Height
H
(mm)
Wall Width
t
(mm)
Reinforcement
2600 190 3100 400 400 400 level N16 at 400 N16 at 200
2400 190 3000 400 0 0 level N16 at 400 N16 at 200
2200 190 2700 400 0 0 level N16 at 400 N16 at 200
2000 190 2400 400 0 0 level N16 at 400 N16 at 400
1800 190 2100 350 0 0 level N16 at 400 N16 at 400
1600 190 1800 300 0 0 level N12 at 400 N12 at 400
1400 190 1300 200 0 0 level N12 at 400 N12 at 400
1200 190 1100 200 0 0 level N12 at 400 N12 at 400
1000 190 800 200 0 0 level N12 at 400 N12 at 400
800 190 700 200 0 0 level N12 at 400 N12 at 400
600 190 500 200 0 0 level N12 at 400 N12 at 400
1600 150 1900 400 0 0 level N16 at 400 N16 at 400
1400 150 1600 200 0 0 level N12 at 400 N12 at 400
1200 150 1200 200 0 0 level N12 at 400 N12 at 400
1000 150 1000 200 0 0 level N12 at 400 N12 at 400
800 150 700 200 0 0 level N12 at 400 N12 at 400
600 150 500 200 0 0 level N12 at 400 N12 at 400
б ø
Wall Type 2
Base Width
B
(mm)
Base Depth
D
(mm)
Key Width
W
(mm)
Key Depth
d
(mm)
Backfill
Slope
X-bars
(Stem)
Y-bars
(Starter)
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa
Characteristic internal friction angle of foundation 350 (imported roadbase equivalent)
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa
Characteristic internal friction angle of foundation 350 (imported roadbase equivalent)
Notes:
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate)
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must
also be given to shrink/swell action of clay soils.
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this
assumption is correct. The designer should consider the validity of this assumption.
3) A 2.5kPa surcharge applies for walls up to 1.5m.
4) A 5.0kPa surcharge applies for walls over 1.5m.
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block.
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete.
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
17. 1.16 Versaloc™ type 2 retaining wall design details for 1:4
backfill slope using 200 series and 150 series blocks
1.16.1 General layout for walls up to 2200mm high with 1:4 backfill slope
150
or
190
2.5 kPa Surcharge
up to 1.5m
5.0 kPa Surcharge
over 1.5m
t
N16 horizontal top course only
X-bars (Stem) 50 cover to back face
700
lap
N12 @ 400 crs horizontal
Y-bars (Starter) 50 cover to back face
SL-72 Mesh
N16 @ 300 crs
Y-bars @ 50 cover
B
Refer table
W
Refer table
D
d
Back face
Note: All cores fully grouted.
30
Mandatory foundation
soil replacement required.
See 1.4
Capping Tile
16
Diagrams not to scale
Wall Type 2
18. 17
1.16.2 Design details for walls up to 2200mm high with 1:4 backfill slope
Wall Height
H
(mm)
Wall Width
t
(mm)
Reinforcement
2200 190 3200 400 300 300 1:4 N16 at 400 N16 at 200
2000 190 2800 400 300 300 1:4 N16 at 400 N16 at 200
1800 190 2500 350 300 300 1:4 N16 at 400 N16 at 400
1600 190 2400 300 200 200 1:4 N12 at 400 N12 at 400
1400 190 1600 300 0 0 1:4 N12 at 400 N12 at 400
1200 190 1300 300 0 0 1:4 N12 at 400 N12 at 400
1000 190 1100 200 0 0 1:4 N12 at 400 N12 at 400
800 190 800 200 0 0 1:4 N12 at 400 N12 at 400
600 190 600 200 0 0 1:4 N12 at 400 N12 at 400
1400 150 1900 200 0 0 1:4 N12 at 400 N12 at 400
1200 150 1500 200 0 0 1:4 N12 at 400 N12 at 400
1000 150 1200 200 0 0 1:4 N12 at 400 N12 at 400
800 150 900 200 0 0 1:4 N12 at 400 N12 at 400
600 150 700 200 0 0 1:4 N12 at 400 N12 at 400
б ø
Wall Type 2
Base Width
B
(mm)
Base Depth
D
(mm)
Key Width
W
(mm)
Key Depth
d
(mm)
Backfill
Slope
X-bars
(Stem)
Y-bars
(Starter)
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa
Characteristic internal friction angle of foundation 350 (imported roadbase or equivalent)
Characteristic internal friction angle of backfill material and retained soil 280 Characteristic cohesion of foundation 3.0kPa
Characteristic internal friction angle of foundation 350 (imported roadbase or equivalent)
Notes:
1) Cohesion is difficult to predict, is variable, may change over time, and is dependent on the effectiveness of surface sealing, surface
drainage and subsurface drainage. These details are based on the assumption that drained and undrained cohesion (as appropriate)
is assumed to be zero for active forces and a very conservative value applies for sliding and bearing capacity. Consideration must
also be given to shrink/swell action of clay soils.
2) These details have been calculated on the basis of a rough interface between the base and the foundation soil, for which the external
angle of friction, , equals the internal angle of friction, . The footing/foundation interface should be constructed such that this
assumption is correct. The designer should consider the validity of this assumption.
3) A 2.5kPa surcharge applies for walls up to 1.5m.
4) A 5.0kPa surcharge applies for walls over 1.5m.
5) All wall starter and stem reinforcing bars are located with 50mm cover to the back face of block.
6) All base and key reinforcing bars are to have 50mm clear cover to steel from face of concrete.
7) In accordance with CMAA technical literature and because Versaloc Retaining Walls are fully reinforced and less than 3m high control
joints (CJ) may be ommited. If central joints are to be used than 16m maximum spacing is recommended.
19. 2.0 Versaloc™ Basement Walls
2.1 General
Note: 150 series Versaloc™ walls are not suitable for basement
walls, only 200 series walls should be used.
The foundation slab of a basement can be modified to provide
an efficient footing for a retaining wall. In addition, a concrete
floor slab will provide a “prop” to the top of the wall,
simplifying the wall details compared to a timber wall.
Versaloc™ basement wall design details for a supporting
concrete floor are shown in section 2.5 and Versaloc™ basement
wall design details for a supporting timber floor are shown
in section 2.6.
Designs have been carried out assuming that backfill material
and retain soil has a characteristic internal friction angle
of 280.
2.2 Drainage System
As with all retaining walls, it is critical that the backfill is
prevented from becoming saturated. Steps to be taken to
achieve this include:
• A drainage system within the backfill. This should
preferably take the form of a 300mm width of gravel
immediately behind the wall with a continuous agricultural
pipe located at the base of the wall. The pipe must
discharge beyond the ends of the wall or be connected
to the stormwater drain.
• Sealing the backfill surface. This can be done by placing
a compacted layer of low-permeability material over
(eg clay) the backfill and sloping the surface away
from the house.
It is also important to prevent hydrostatic pressure under
the floor slab. Where there is the possibility of groundwater
under the slab, then a subfloor drainage system is advisable.
18
2.3 Tanking
Where it is required that the basement be kept dry, a proper
tanking system needs to be installed behind the wall
before backfilling. Refer to section 1.9.
An alternative to this is to provide a drain and a false wall
in front of the wall (for both concrete and timber supporting
floors). The designs for these alternate options in supporting
both concrete and timber floors are also shown in section
2.5 (for supporting a concrete floor) and section 2.6 (for
supporting a timber floor).
2.4 How to build the Versaloc™
basement wall
Building a basement wall is essentially the same as building
a retaining wall. Please refer to section 1.11 for details on
how to build a basement wall.
20. 2.5 Versaloc™ basement wall design details for supporting a
concrete floor
N12 @ 200 crs
Floor slab reinforcement
Front face
200 series block
only
Floor slab
reinforcement
N12 @ 400 crs
50 cover
1000
2800
max.
800 Lap
Back face
Horizontal reinforcement
N12 @ 400 crs
Tanking to back
face of wall
300mm gravel
Vertical stem reinforcement
N16 @ 400 crs, central
100mm agricultural pipe
200
N16 @ 400 crs
Starter bars
50 cover to back face
for N16 @ 400 crs
starter bars
Ag. pipe
200
Note:
No tanking
required
False wall
Drained cavity
Note:
Wall blocks and
reinforcement as for
‘Typical Details’ above
Starter bar to match
wall reinforcement
above
One course bond
beam with N12 bar
Versaloc™ block
saw-cut floor soffit level
B
19
Diagrams not to scale
Typical Details - Fully-Propped Walls
Alternative Details
21. 2.6 Versaloc™ basement wall design details for supporting a
timber floor
Vertical stem reinforcement
N16 @ 400 crs at center of
block
Back face
Horizontal reinforcement
N12 @ 400 crs
Tanking to back
face of wall
300mm gravel
N16 @ 200 crs starter bars
50 cover to back face
50 cover to back face for
N16 @ 200 crs starter bars
200 series block
only
N16 @ 200 crs
Starter bars 100mm agricultural pipe
2800 max. to
ground level
Floor slab
reinforcement
800 Lap
N12 @ 400 crs
50 cover
1500
300
Timber floor
eg 140-thick
blockwork
N16 @ 400crs
central
T
Front face
20
Ag. pipe
T
Timber floor
Pole plate fixed to
bond beam
Note:
Wall blocks and
reinforcement as for
‘Typical Details’ above
Note:
No tanking
required
300
False wall
Drained cavity
A
N12 bar
One course bond beam
using 20.20 knock out block
or saw-cut Versaloc™ block
with 1-N12 bar
F
Diagrams not to scale
Typical Details - Unpropped or Partially Propped Walls
Alternative Details
22. 3.0 Compressive Load Capacity of Adbri Masonry
Versaloc™ Mortarless Block Walls
21
This section has been prepared by Adbri Masonry for use by qualified and experienced structural engineers.
The information is based on limit state design and is applicable specifically to Versaloc™ block walls with properties
as set out in following table using Simplifield Design Method for Braced Walls Subject to Vertical Forces Only (refer
clause 11.4 AS3600).
Versaloc™ wall properties and compressive load capacity
Wall Properties 200 Series Block 150 Series Block
Block Width tu
190 (mm)
Block Height hu 200 (mm)
Block Length lu 398 (mm)
Net Block Width Less Chamfers tw 180 (mm)
Chamfer Each Face Shell 5 (mm)
Block Characteristic Compressive Strength f’uc block 20.0 MPa
Wall Grouted Compressive Strength f’mg 11.0 MPa
Strength Reduction Factor AS3600 11.4.4 0.6
e Load Eccentricity AS3600 11.1.1 30.0 (mm)
150 (mm)
200 (mm)
398 (mm)
140 (mm)
5 (mm)
20.0 MPa
8.5 MPa
0.6
23.3 (mm)
Wall Type
Wall Height
Hwe (mm)
Height/Thickness
Ratio Hwe/tu
190 Block
Nu Design Axial
Strength 190 Block
kN/m
Height/Thickness
Ratio Hwe/tu
150 Block
Nu Design Axial
Strength 150 Block
kN/m
Wall Loading Condition Concrete Slab on Wall. Discontinuous concrete floor or roof providing rotational restraint.
2400 OK 513 OK
286
2600 OK 503 OK
276
2800 OK 493 OK
266
3000 OK 481 OK
254
3200 OK 469 OK
242
3400 OK 456 OK
229
3600 OK 442 OK
215
3800 OK 427 OK
201
4000 OK 412 OK
185
4200 OK 396 OK
169
4400 OK 379 OK
152
4600 OK 361 OK
135
4800 OK 342 OK 116
5000 OK 323 OK 97
Other Loads on Wall. Discontinuous concrete floor or roof not providing rotational restraint.
2400 OK 469 OK
242
2600 OK 451 OK
225
2800 OK 432 OK
206
3000 OK 412 OK
185
3200 OK 390 OK
164
3400 OK 367 OK
141
3600 OK 342 OK
116
3800 OK 316 OK
90
4000 OK 289 OK
63
4200 OK 260 OK
34
4400 OK 230 N/A
N/A
4600 OK 198 N/A
N/A
4800 OK 165 N/A N/A
5000 N/A 130 N/A N/A
ϕ
Notes:
1) For weather proofing plain face Versaloc™ walling it is recommended coating wall with BOSTIK AQUASHIELD SB40 hydrophobic
concrete sealer.
2) For weather proofing aesthetically finished Versaloc™ walling it is recommended application of a single coat of render followed by
a single coat of acrylic paint.
23. 133710 Adbri ABM1203_Layout 1 9/04/10 10:09 AM Page 23
Notes:
Flinders Park Kadina Hallet Cove
284 Grange Road, Flinders Park, SA 5025 86 Port Road, Kadina, SA 5554 9-11 Commercial Road, Sheidow Park, SA 5158
phone: (08) 8234 7144 I fax: (08) 8234 9644 phone: (08) 8821 2077 | fax: (08) 8821 2977 phone: (08) 8381 9142 I fax: (08) 8381 7666
Gawler Lonsdale Streaky Bay
Cnr Main North & Tiver Rd, Evanston, SA 5116 13 Sherriffs Road, Lonsdale, SA 5160 18 Bay Road, Streaky Bay, SA 5680
phone: (08) 8522 2522 I fax: (08) 8522 2488 phone: (08) 8381 2400 I fax: (08) 8381 2366 phone: (08) 8626 7011 I mob: 0427 263 050
Gepps Cross Mount Barker Westbourne Park
700 Main North Road, Gepps Cross, SA 5094 4 Oborn Road, Mount Barker, SA 5251 455 Goodwood Rd, Westbourne Park, SA 5041
phone: (08) 8349 5311 I fax: (08) 8349 5833 phone: (08) 8391 3467 fax: (08) 8398 2518 phone: (08) 8299 9633 I fax: 08) 8299 9688
Holden Hill Mount Gambier Whyalla
578 North East Road, Holden Hill, SA 5088 6 Graham Road, Mount Gambier West, SA 5291 132 Norrie Ave, Whyalla Norrie, SA 5608
phone: (08) 8369 0200 I fax: (08) 8266 6855 phone: (08) 8725 6019 I fax: (08) 8725 3724 phone: (08) 8644 0918 I mob: 0412 810 056