S.B. Udayali Kumar has nearly 19 years of experience in project management roles. He is seeking a senior level position in project management. He has extensive experience in planning, controlling, and monitoring projects to ensure they are completed on time and within budget. He is proficient in using project management tools and preparing project documentation.

1. S.B.UDAYALI KUMAR
udayalikumar@gmail.com
B1/1001, Suryam Residency, Near Amra Pali Row House, New Pal Road, Adajan, Surat, Gujarat
Contact Number: +919909906933
Dated: 05/04/2016
Dear Sir/ Madam,
Please find the resume attached for the position of Head-Project Controlling. I'm particularly interested in this opening /
position, which relates strongly to my nearly 19 years of experience in Project Management functions.
Working as a General Manager (Head-Project Controlling) with M/s. Bilfinger Neo Structo Private Ltd., Chennai. I believe
I meet all the essential criteria for the position. A summary of my experience and key accomplishments includes the
following/ please find below a summary of my experience and key accomplishments:
 Exhibited excellence in planning and controlling of projects and managing time to complete the work within the
specified time-frame
 Bagged appreciation letter twice from the Managing Director of Neo during the service
 Instrumental in setting-up controls in project execution and by monitoring the budget
I am now looking to take up roles of senior level Project Management roles in companies across Mechanical construction
industries. Of particular interest to me would be positions in roles like Project Management.
I am keen to join your firm due to its leading position in the industry, great organizational culture, spirit of innovation,
professionalism that characterizes your firm and its employees. I am attracted to this role on account of organizational
performance, values, challenges, best fit, etc. that it offers.
I appreciate your efforts in taking the time to review my credentials and experience. Looking forward to a positive
response.
Thanking you,
Sincerely,
S.B.UDAYALI KUMAR
Enclosure: Resume

2. S.B.UDAYALI KUMAR
udayalikumar@gmail.com
B1/1001, Suryam Residency, Near Amra Pali Row House, New Pal Road, Adajan, Surat, Gujarat
Contact Number: +919909906933
GENERAL MANAGER (MECHANICAL)
Looking forward to challenging assignments in Oil & Gas/ Petroleum/ Energy Sector
SUMMARY
A seasoned professional with nearly 19 years of extensive experience in Mechanical Construction industries such as
Cryogenic Plants, Refinery, Oil & Gas, Automobile, Power, Metallurgical and Petrochemical. Has in-depth knowledge of
project planning like identification of scope, defining and sequencing of Activities and allocation of resources. Highly skilled
at preparing project planning documents like progress “S” curve, Gantt chart, Earned Value Management (EVM), Waterfall
or Bridge Diagram, Risk Radar Assessment, etc. Adept at conceptualizing dynamic project schedule and assessing the
variance. Has proficiency in offering the status of reserves & contingencies and complying with Company’s Governance
framework. Competent at recognizing trends & deviations and suggesting corrective courses of action as well as evaluating
project income statement and preparing the sensitivity analysis for management. Has decent exposure in tracking and
analyzing project progress with the baseline schedule.
KEY SKILLS
 Project & Operation Management
 Cost Optimization & Budgeting
 Quality and Integration Management
 Project Plan & Strategies Preparation
 Recovery Plan Preparation & Implementation
 Risk & Change Management
 Cash-Flow & EVMS Management
 Departmental & Administration Support
 Management Information Systems (MIS)
 Material & Resource Management
 Critical Activity Analysis
 Project Staff & Manpower Management
 Opportunities Evaluation
 Excellent Communication Skills
PROFESSIONAL EXPERIENCE
1. M/S BILFINGER NEO STRUCTO PVT. LTD. (CHENNAI) Jan 2003 till Date
Designation: General Manager (Head-Project Controlling)
About Company: It is an ISO 9001 Certified company doing various Projects, EPC and Revamp jobs in various sectors like
Cryogenic Plants, Refinery, Automobile, Power, Metallurgical, Petrochemical, etc. and having a manufacturing unit
Bilfinger Plant Equipments Pvt. Ltd. at Sachin Udyog Nagar, Sachin which got certification of ‘R’,’S’ & ‘U’ Stamp for
repairing /alterations jobs, manufacturing of pressure vessels & boilers. It is a Group Company of Bilfinger SE, a
multinational company specialized in civil and industrial construction, engineering and services based in Mannheim,
Germany.
Job Responsibilities
 Gained project management expertise and its processes with inclination towards project planning, monitoring and
control using project management tools

3.  Adhering to the five elements of MIS – Timeliness, Accuracy, Consistency, Completeness and Relevance
 Developing various project management processes to suit the project in all knowledge areas and process groups
including time, cost, risk, quality and integration management
 Ascertaining a thorough understanding of the contract requirements by evaluating contract documentation
 Guiding the project team towards development of the dynamic Project Schedule-Level III using either Microsoft
Project or in Spread Sheets
 Accomplishing progress updates, critical path and near critical activity analysis, schedule change management,
forecasts and recovery plan, progress reporting, providing timely output and deliverables to the project team
 Monitoring and updating accurate schedule progress toward achieving the desired project completion date
 Developing and analyzing project schedules, time impact and delay as well as analyzing and reviewing periodic
schedule updates
 Identifying bottlenecks and implementing remedies to ensure timely completion of project
 Ensuring the preparation of project costing, project wise profit & loss statement (P&L), projected cash flows and
evaluation of actual cash flows vs. budgets
 Monitoring the performance of projects & subcontractors and evaluating their performance periodically
 Analyzing consumables consumption and utilizing resources like manpower, machine and materials
 Analyzing variances in cost & schedule against the budget & plan, communicating the variance to the projects to
analyze the reasons for the variance and proposing mitigation plans
 Preparing additional claims and asks for change request which impacts the project schedule and budget
 Implementing Risk Radar program thereby monitoring the Project Performance (PP) and Milestone Trend Analysis
(MTA) in two of our ongoing jobs in the factory as per the guidelines of Corporate Project Controlling C-PCON
 Conducting monthly project review meeting along with the project managers & management and discussing the
project status, issues, risks, claims, budget, forecast – volume and cost, delays, dues etc.
 Visiting sites and performing audits to understand better implementation of Quality Management System (QMS)
 Planning and implementing Risk Radar program to keep a tab on the Project Performance (PP) and Milestone
Trend Analysis (MTA) in two of ongoing jobs as per the guidelines of Corporate Project Controlling C-PCON
 Planning documents like Progress “S” Curve, Earned Value Curve, and Manpower Histogram
 Formulating waterfall or flying bricks chart to understand how an initial values are affected by a series of
intermediate positive or negative vales i.e. contribution margin in the budget
 Devising monthly reports – order pipe & order book position, job status report, contracts reporting, productivity
report, additional claims, LD risk, margin depletion reports, etc.
 Complying with the procedures/ policies related to company’s Internal Control System (ICS)
PROJECTS EXECUTED
Client: Hospet Steels Ltd., Hospet (Karnataka)
Duration: Jun 2005 to Apr 2006
About Project: Fabrication & Erection of LR Tanks and Erection of 400TPD Cold box at Hospet Steels for Praxair India (P)
Ltd., Hospet (Karnataka) and the job involves Fabrication & erection of Low pressure- liquid receiver cryogenic double
walled storage tanks, which is for liquid oxygen & liquid nitrogen and inside piping which is of 1700 inch dia. Erection &
alignment of 400TPD imported Cold box which is of 3 segments weighing 87Mt, 105MT & 84 MT respectively.
_______________________________________________
Client: Essar Steel Ltd., Surat (Gujarat)
Duration: Nov 2004 to May 2005
About Project: Revamp Job in HBI Plant – Module III at Essar Steel Ltd., Surat (Gujarat)/ Revamp Job in HBI Plant – Module
I & II at Essar Steel Ltd., Surat (Gujarat)/ Fabrication of Shaft Furnace Shell and the job involves dismantling and erection of
charge hopper, octobus in furnace, dismantling and erection of reformer tubes -100 nos, dismantling and erection of
bundles in recuperator, dismantling & erection of oxygen mixing chamber and various miscellaneous jobs.
_______________________________________________

4. Project Title: Fabrication and Erection of Reformer in HBI Plant – Module V at Essar Steel Ltd., Surat (Gujarat)and the job
involves fabrication of shaft furnace shell / charge hopper, fabrication and erection of reformer structure, duct,
equipment, piping, recuperator and miscellaneous structure.
_______________________________________________
Client: Suzlon Energy Ltd.
Duration: Jun 2004 to Oct 2004
About Project: Fabrication and Assembly of 74.5 Mtr High / 1.25 MW Wind Mill Tubular Tower and the job involves
fabrication and assembly 74.5mtr high / 105 MT tubular tower for 1.25 MW wind mill.
_______________________________________________
Client: ISPAT Industries Ltd., Pen (Maharashtra)
Duration: Sep 2003 to May 2004
About Project: Fabrication and Erection of 300 TPD Oxygen Plant for Goyal MG Gases and the job involves erection of cold
box, Reversible Heat Exchanger, fabrication/ erection of piping-Al., SS, CS- AG/UG, erection / alignment of static and rotary
equipment’s and assisting in commissioning work. Worked as a Resident Construction Manager in the project.
_______________________________________________
Client: Essar Steel Ltd, Surat (Gujarat)
Duration: Jan 2003 to Aug 2003
About Project: Fabrication of Plant Structures for Galvanized and Cold Rolling Mill (CRM) and the job involves fabrication
of columns, crane girder, rafters, monitor truss and purlins of approximately 10000MT.
2. M/S ALPHATECH NIRMAN PVT. LTD. (BANGALORE) May 1997 to Dec 2002
Designation: Project Engineer
About Company: Alphatech Nirman Pvt. Ltd. is a highly construction company doing fabrication, erection and
commissioning in various projects like Refinery, Cryogenic Plants, Steel Plants, Petrochemical, Power, Aluminium,
Automobile Industry etc.
PROJECTS EXECUTED
Client: National Aluminium Company, Angul (Orissa)
Duration: Feb 2002 to Dec 2002
About Project: Installation, testing and commissioning of 4” Overhead Power and Free Conveyor System under Webb
India Ltd. and the job involves installation and alignment of 4” overhead power and free conveyor system for Green Anode
Plant. Installation and Alignment of equipment’s like load stations, unload stations, weigh station and carriers. Installation
and Alignment of power and free conveyor system for Anode Rodding Shop. Loop 1- transferring good anode from GAP to
Pot lines for making liquid alumina and loop 2- cleaning and breaking of used anode in Pot lines by passing through Bath
breaking m/c, Butt shot blast m/c and Butt stripping m/c. Testing of entire system by chain termination and with no-load
trial run.
_______________________________________________
Client: Essar Steel Ltd., Surat (Gujarat)
Duration: Apr 2001 to Jan 2002
About Project: Various Structural Fabrications for Downstream Complex, Cold Rolling Mill and Maintenance Work in Hot
Strip Mill and the job involves fabrication of structures for downstream complex, cold rolling mill and cooling panel for
furnace. Involved in various maintenance work in Hot Strip Mill including replacement of down coiler, back up roll and
pinch roll.
_______________________________________________
Client: Thermal Power Station, Suratgarh (Rajasthan)
Duration: Jan 1999 to Mar 2001
About Project: Erection and Commissioning of 250MW Boiler, Supporting Structures, Pressure Parts, HP/LP Piping, Soot
Blowers and Fuel Oil Piping under BHEL and the job involves erection and alignment of Boiler supporting structures.

5. Involved in the erection of pressure parts, HP/LP piping and fuel oil system of more than 9000MT. Involved in the major
activities like testing, light-up, coal firing and synchronization of the boiler.
_______________________________________________
Client: Ford India Ltd., Chennai (Tamil Nadu)
Duration: Jun 1998 to Dec 1998
About Project: Installation, Testing and commissioning of 6” Overhead Three Rail Conveyor System and the job involves
erection and alignment of equipment’s like conveyor track and track components. Installation and Alignment of
Synchronizer, Drive and Take-up system. Installation of carriers and testing of entire system. Trial run with no-load and
with load. Completed the project as a Site In-charge and familiar with a variety of the field’s concepts, practices, and
procedures.
_______________________________________________
Client: Essar Oil Refinery Project, Jamnagar (Gujarat)
Duration: Mar 1998 to May 1998
About Project: Various Structural Fabrication and Erection Work in Essar Oil Refinery Project, Jamnagar (Gujarat) and the
job involves fabrication of structural steel for 15mtr and 30mtr high lighting towers. Fabrication and erection of structural
steel for LPG flare stack system.
_______________________________________________
Client: British Oxygen Company, Jamshedpur (Jharkhand)
Duration: May 1997 to Feb 1998
About Project: Installation and Commissioning of 1290 MTPD Cold Box, Heat Exchanger and Compressor Unit for Air
Separation Unit of British Oxygen Company, Jamshedpur (Jharkhand). Involved in the fabrication and erection of structural
steel and casings for cold box of size 8m*9m*55m and Heat Exchanger box. Involved in Fabrication and Installation of
25000”dia of Aluminium pipes as per isometric drawings with constant and variable supports. Involved Fabrication,
Installation and Testing of 1500”m of vaporizing copper coil for liquid oxygen, nitrogen and argon.
ACHIEVEMENTS
 Essayed a stellar role in planning and controlling of projects
 Acknowledged for exhibiting excellent time management to complete the work within the specified time-frame
 Recognized for having received appreciation letter twice from the Managing Director of Neo during the service
 Associated with “The Indian Institute of Welding” as Lifetime Member
 Established control in issuing purchase orders to the vendors by monitoring the budget
CLIENTS HANDLED
 Managed prestigious clients such as Tata Constructions and Projects Ltd., Essar Group, Ispat Industries Ltd., Webb
India Ltd., BHEL, Suzlon Energy Ltd., Goyal Gases, Reliance Industries Ltd., Praxair India Ltd., L&T, Technip (KTI),
Toyo Engineering India Ltd., Linde Process Tech. Ltd., Adani Group, CINDA, Afcons, Simplex, ANRAK, NALCO,
Doosan Power, GNFC, KRIBHCO, Tecnimont, BPCL, HPCL, MRPL and ITT
TRAINING
 Undergone Intercultural Training from Focus Germany
 Undergone Industrial Training in Roots Industries Ltd., Coimbatore. Roots Industries India Limited is a leading
manufacturer of Automobile Horns in India and the 11th largest Horn Manufacturing Company in the world. Roots
has been a dominant player in the manufacture of Horns and other products like Castings and Industrial Cleaning
Machines (In-Plant Training)

6. EDUCATIONAL QUALIFICATION
 Master of Business Administration from Kamaraj University (DLP), Madurai, Tamilnadu
 Bachelor of Engineering (Mechanical) from Bharathiyar University, Coimbatore, Tamilnadu
CERTIFICATIONS
 Received E-learning Certification in:
o “Working Capital Management” from Bilfinger Academy
o “Compliance English New” from Bilfinger Academy
o “Compliance 2015” from Bilfinger Academy
o “Internal Control System (ICS)” from Bilfinger Academy
o “Information Security” from Bilfinger Academy
o “Procurement” from Bilfinger Academy
ACADEMIC PROJECT
 Computer Aided Design, Analysis and Manufacturing of a Connecting Rod. For design we have using “C” Language
for programming, done analysis by using the Software ANSYS and manufactured by using Computer Numerical
Control Machine (CNC)
IT SKILLS
 Operating System: Windows NT, Windows XP and DOS
 Languages: PASCAL, C, C++, JAVA
 Net Technologies: RMI, Servlets, JSP, XML and Java-Script, HTML, DHTML
 RDBMS: ORACLE 8.*, SQL Server, MS Access
 Others: MS-Office and SAP
 SAP: Customer Support (CS) Module
 Project Management Software: MS Project
 AutoCAD, Finite Element Analysis (ANSYS), CNC
 Familiar in Pro/Sketcher, Pro/Modeling, Pro/Assembly, Pro/Detailing, Pro/Surface
PERSONAL DETAILS
 Date of Birth : January 8, 1975
 Languages Known : English, Hindi, and Tamil