The document provides instructions for maintaining 3R (Right Quantity, Right Container, Right Location) when organizing materials. It discusses storing materials in the correct bins with proper labeling. Control points are established to ensure the right quality, quantity and location of parts. Safety precautions and consumable items are also addressed. Sequential and self-check points are defined to monitor processes.

1. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

2. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

3. 1st S : छंटाई
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

4. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

5. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

6. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

7. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

8. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

9. Activity
9
17
28
2
21
13
6
24
4 16
10
29
2
234
3
0
3
9
41
The Number
Game
46
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

10. 10
13
23
27
30
47
51
58
62
79
40
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

11. 10
13
23
27
30
47
40
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

12. 10
13
23
27
30
47
40
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

13. Numbers from 1 to 49
10
13
23 27 30
47
40
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

14. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

15. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

16. Stage 1 Stage 2 Stage 3 Stage 4
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

17. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

18. Before
After
After
Before
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

19. Before After
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

20. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

21. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

22. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

23. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

24. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

25. Activity
The Quiet Game
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

26. Remember
5S
1
S
4
S
3
S
2
S
5
S
Sort
Straighten
Shine
Standardize
Sustain
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

27. “Work at getting
organized like a hobby. Set
aside a certain amount of time
each day. While it may indeed
take a fair amount of time to
establish order, once it is
achieved, you will save more
time than you have ever
spent.”
~Deniece Schofield
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

28. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

29. Measurement
and Measuring Devices
(Micrometer and Vernier
Caliper)
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

30. What are we going to do
today?
• 1) We are going to read and use the
following instruments in measuring
certain quantities:
– Micrometer
– Vernier Caliper
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

31. The Micrometer
• A micrometer allows a measurement of the
size of a body. It is one of the most accurate
mechanical devices in common use.
Parts of a
Micrometer
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

32. How to read and use
the Micrometer?
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

33. 1) The line labeled 0 is the primary pointer. When it
lines up with the central horizontal line on the
cylinder, as shown, then the distance between the
measuring rods is exactly an integral or half-integral
number of millimeters.
2) The left-hand side of the thimble has markings all
around it.
3) In this case, then, the distance between the measuring
rods is 7.000 mm. The upward line on the cylinder
corresponding to 7 mm is barely visible under the
thimble.
Primary
pointer
Central horizontal
line
1 2 3 4 6
7
0.5 1.5
2.5
3.5
4.5
5.5
6.5
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

34. Remember!!!
• Report to 3 decimal places. Your
instrument is capable of reading up to
thousandths of a millimeter. ( That is
why it is called a micrometer, 10-6 of a
meter).
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

35. 1) If we rotate the thimble one complete revolution
so it moves to the right, it will look as shown.
2) Now the distance between the measuring rods is
7.500 mm. The downward line on the cylinder
corresponding to 7.5 mm is barely visible.
3) Note that this is all consistent with the fact that
the markings on the cylinder correspond to fifty
divisions for a complete revolution. Thus the
numbers on the thimble correspond to hundredths
of a millimeter.
7
7.
5
7.5+0.000 = 7.500
mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

36. • One more complete revolution takes
the distance to 8.000 mm, as shown.
8
0.000
8.000 mm + 0.000 mm = 8.000 mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

37. • Now turn the thimble just a little bit more,
and end up with the situation shown.
• We have increased the distance by 0.120
mm from 8.000, so the distance between
the measuring rods is now 8.120 mm.
8
0.120
mm
8.000 mm + 0.120 mm = 8.120 mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

38. • If we give the thimble one complete further
rotation, we end up with the micrometer as
shown above.
• Now the distance is 0.120 mm greater than
8.500 mm, so the distance is 8.620 mm.
8.5 mm
0.120 mm
8.500 mm + 0.120 mm = 8.620
mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

39. • Finally, if we turn the thimble a tiny bit
further, it might end up like the figure
above.
• Now the distance is greater than 8.620 mm,
but clearly less than 8.630 mm. We might
estimate this reading to be 8.624 mm.
8.5 mm
0.120 mm
8.500 mm + 0.124 mm = 8.624
mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

40. • Depending on your eyes and screen
resolution, you might be fairly confident
that the reading is less than, say, 8.627 mm
and similarly confident that it is greater
than 8.621 mm. Thus you might assign a
Reading Error to this measurement of 0.003
mm
• So, we would report the distance as 8.624 ±
0.003 mm.
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

41. Let us try!!!
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

42. 1)
Answer: 7.880
mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

43. 2)
Answer: 7.721± 0.003
mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

44. 3)
Answer: 3.560 mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

45. 4)
Answer: 5.801 ± 0.003
mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

46. 5)
Answer: 3.090 mm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

47. Zero error
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

48. The Vernier Caliper
• This instrument may be used to measure
outer dimensions of objects (using the
main jaws), inside dimensions (using the
smaller jaws at the top), and depths (using
the stem).
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

49. How to read and use
the Vernier Caliper?
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

50. The reading here is 3.7 mm or 0.37 cm.
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

51. The reading here is 15.8 mm or 1.58
cm. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

52. In figure 4 above, the first significant figures are taken as
the main scale reading to the left of the vernier zero, i.e.
3.7 cm. The remaining digits are taken from the vernier
scale reading that lines up with any main scale reading,
(i.e. 0.46 mm or 0.046 cm) on the vernier scale. Thus the
reading is 3.746 cm.
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

53. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

54. In figure 6 the zero and the ten on the vernier
scale both line up with main scale readings,
therefore the reading is 4.000 cm.
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

55. Let us try!!!
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

56. 1)
Answer: 3.090 cm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

57. Answer: 0.810 cm
2)
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

58. 3)
Answer: 12.168 cm
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

59. Zero Error
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

60. Main Slide ON/OFF
Dial Indicator
+/-
Base
Setting Screw
PRESET
Display
ZERO/ABS
Clamp Screw
HOLD/DATA
Height gauge
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

61. Height Gauge
Application
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

62. 3R
• What is 3R- 3R is a set of technique providing a standard
approach to place material in systemization way within the
organization
• How we can maintain 3R on line- We can maintain 3R on
line through followings.
1) Right quantity
2) Right container
3) Right location
Right
location
Right
container
Right
Quantity
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11
1) सही मात्रा
2) सही कं टेनर
3) सही स्थान

63. 3R ( Right Quantity)
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11
Bin Capacity : 8

64. 3R ( Right Container )
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11
OK Part Reject Part Rework able Part
a
Benefits :
1) Quality Improve
2) Visual Management Improve
3) No chance of Mixing

65. 3R ( Right Location )
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11
Part in process
Circle
Circle Rectangle
Rectangle
Right AngleTriangle
a
a
a
Benefits :
1) Searching time less
2) Visual Management Improve
3) Productivity Improve

66. Training contents
3R
Material Place in systemization way at proper
location in right quantity
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

67. Document Details
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

68. What is OK and NG
Defect Pictures
सही और गलत के चित्र
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

69. What to do .
कार्य ननर्देश जिसके अनुसार हमे
काम करना है
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

70. Sequential Check Point
पीछे वाले ककस कार्य को िेक
करना है
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

71. Self Check Point
अपने ककर्े हुए ककस काम को
र्दोबारा िेक करना है
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

72. hings to be control by
मुख ननर्ंत्रण पॉइंट्स और उनको िेक करने
का तरीका
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

73. Consumable things
प्रर्ोग में आने वाली वस्तुए
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

74. Safety Precaution
सुरक्षा ननर्देश
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

75. Safety Precaution
सुरक्षा ननर्देश
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

76. Defect Tag
सुरक्षा ननर्देश
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

77. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

78. Process / Operation
If Input is
Variable then
output will vary
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

79. Cause and Effect Diagram
Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

80. Doc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11