The document provides an overview of Total Productive Maintenance (TPM). It defines TPM as a company-wide effort involving all employees to improve equipment effectiveness and eliminate accidents, defects, and breakdowns through autonomous, planned, and preventative maintenance. The document outlines the eight pillars of TPM implementation, including autonomous maintenance, planned maintenance, training, and continuous improvement. It describes the typical 12 step process for implementing a TPM program in a company.
This document provides an introduction and overview of Total Productive Maintenance (TPM). It discusses that TPM is both a philosophy and collection of techniques aimed at maximizing the effectiveness of business facilities and processes through zero breakdowns, accidents, and defects. The key aspects of TPM covered include its origins in Japan, its role in companies, fundamental activities like autonomous maintenance and equipment improvement, components like maintaining clean and tidy workplaces, and measuring facility effectiveness using overall equipment effectiveness. Examples are also provided to demonstrate how to calculate availability, performance, quality, and overall equipment effectiveness.
Total Productive Maintenance (TPM) is a lean tool that involves employees in maintaining equipment to improve production through reduced breakdowns and defects. TPM takes a holistic approach to maintenance through a team-based process. The objectives of TPM are to maximize production effectiveness and organize the shop floor to prevent losses. The eight pillars of TPM include autonomous maintenance, planned maintenance, quality maintenance, and training and education. Implementing TPM benefits companies by increasing equipment uptime and plant capacity while lowering costs.
TPM (Total Productive Maintenance) is a proactive approach to maintenance that relies on operator involvement to optimize equipment effectiveness. It aims to eliminate equipment breakdowns and reduce defects through preventative and predictive maintenance practices. The presentation outlines TPM's role as a lean initiative, its 7 steps including operator autonomous maintenance and professional maintenance skills development. TPM begins with 5S and builds a comprehensive downtime database to predict and prevent issues through planned maintenance.
This document provides an overview of Total Productive Maintenance (TPM). It defines TPM, describes its origins in quality management techniques, and outlines its eight pillars including autonomous maintenance, planned maintenance, and equipment improvement. The document explains how to implement a TPM program over multiple steps, from establishing goals to training personnel. It concludes by noting the benefits of TPM such as increased equipment productivity and reduced costs.
This presentation discusses Total Productive Maintenance (TPM). TPM aims to improve productivity by making processes more reliable and less wasteful through machinery, equipment, and employees. It has several objectives, including increasing production while also improving employee morale, minimizing unplanned downtime, providing a safe work environment, achieving zero defects/breakdowns/accidents, involving people at all organizational levels, and forming teams to reduce defects through self-maintenance. The presentation outlines the eight pillars of TPM which are methods for achieving its goals: autonomous maintenance, focused improvement, planned maintenance, quality maintenance, education and training, development maintenance, safety/health/environment, and office TPM.
This document discusses the concept of "Jishu Hozen" or autonomous maintenance in TPM. It explains that the goal of Jishu Hozen is to improve operators' ability to identify abnormalities before they cause defects, breakdowns or accidents. It does this by developing their capability to detect issues at microscopic levels through a seven step approach. This increases inspection accuracy and establishes a culture of continuously monitoring equipment to maintain basic working conditions. Jishu Hozen is described as the "power" in TPM that enables sustainability of improvements from other pillars by catching issues early and eliminating root causes.
This document provides an overview of Total Productive Maintenance (TPM). It discusses the history and objectives of TPM, as well as the benefits it provides. The core pillars of TPM are also summarized, including 5S, Jishu Hozen, Kobetsu Kaizen, planned maintenance, quality maintenance, and training. TPM aims to maximize equipment effectiveness through improved maintenance practices and employee involvement across all departments. When implemented successfully, TPM can increase productivity and efficiency while reducing costs and improving product quality and customer satisfaction.
This document provides information about Total Productive Maintenance (TPM). It discusses TPM strategies and supporting strategies, including loss elimination, operator autonomous maintenance, initial control systems, zero defects, and education/training. Graphics show photos from clean-up activities and current conditions to improve like oil socks and workplace organization. Charts compare key indicators like costs and quality before and after implementing AMPS/TPM. The document also discusses TPM measurements, education and skills training, one point lessons for documenting issues and improvements, and addressing chronic losses.
This document provides an introduction and overview of Total Productive Maintenance (TPM). It discusses that TPM is both a philosophy and collection of techniques aimed at maximizing the effectiveness of business facilities and processes through zero breakdowns, accidents, and defects. The key aspects of TPM covered include its origins in Japan, its role in companies, fundamental activities like autonomous maintenance and equipment improvement, components like maintaining clean and tidy workplaces, and measuring facility effectiveness using overall equipment effectiveness. Examples are also provided to demonstrate how to calculate availability, performance, quality, and overall equipment effectiveness.
Total Productive Maintenance (TPM) is a lean tool that involves employees in maintaining equipment to improve production through reduced breakdowns and defects. TPM takes a holistic approach to maintenance through a team-based process. The objectives of TPM are to maximize production effectiveness and organize the shop floor to prevent losses. The eight pillars of TPM include autonomous maintenance, planned maintenance, quality maintenance, and training and education. Implementing TPM benefits companies by increasing equipment uptime and plant capacity while lowering costs.
TPM (Total Productive Maintenance) is a proactive approach to maintenance that relies on operator involvement to optimize equipment effectiveness. It aims to eliminate equipment breakdowns and reduce defects through preventative and predictive maintenance practices. The presentation outlines TPM's role as a lean initiative, its 7 steps including operator autonomous maintenance and professional maintenance skills development. TPM begins with 5S and builds a comprehensive downtime database to predict and prevent issues through planned maintenance.
This document provides an overview of Total Productive Maintenance (TPM). It defines TPM, describes its origins in quality management techniques, and outlines its eight pillars including autonomous maintenance, planned maintenance, and equipment improvement. The document explains how to implement a TPM program over multiple steps, from establishing goals to training personnel. It concludes by noting the benefits of TPM such as increased equipment productivity and reduced costs.
This presentation discusses Total Productive Maintenance (TPM). TPM aims to improve productivity by making processes more reliable and less wasteful through machinery, equipment, and employees. It has several objectives, including increasing production while also improving employee morale, minimizing unplanned downtime, providing a safe work environment, achieving zero defects/breakdowns/accidents, involving people at all organizational levels, and forming teams to reduce defects through self-maintenance. The presentation outlines the eight pillars of TPM which are methods for achieving its goals: autonomous maintenance, focused improvement, planned maintenance, quality maintenance, education and training, development maintenance, safety/health/environment, and office TPM.
This document discusses the concept of "Jishu Hozen" or autonomous maintenance in TPM. It explains that the goal of Jishu Hozen is to improve operators' ability to identify abnormalities before they cause defects, breakdowns or accidents. It does this by developing their capability to detect issues at microscopic levels through a seven step approach. This increases inspection accuracy and establishes a culture of continuously monitoring equipment to maintain basic working conditions. Jishu Hozen is described as the "power" in TPM that enables sustainability of improvements from other pillars by catching issues early and eliminating root causes.
This document provides an overview of Total Productive Maintenance (TPM). It discusses the history and objectives of TPM, as well as the benefits it provides. The core pillars of TPM are also summarized, including 5S, Jishu Hozen, Kobetsu Kaizen, planned maintenance, quality maintenance, and training. TPM aims to maximize equipment effectiveness through improved maintenance practices and employee involvement across all departments. When implemented successfully, TPM can increase productivity and efficiency while reducing costs and improving product quality and customer satisfaction.
This document provides information about Total Productive Maintenance (TPM). It discusses TPM strategies and supporting strategies, including loss elimination, operator autonomous maintenance, initial control systems, zero defects, and education/training. Graphics show photos from clean-up activities and current conditions to improve like oil socks and workplace organization. Charts compare key indicators like costs and quality before and after implementing AMPS/TPM. The document also discusses TPM measurements, education and skills training, one point lessons for documenting issues and improvements, and addressing chronic losses.
Total productive maintenance (TPM) aims to increase equipment effectiveness through the involvement of both management and operators. It has 8 pillars: 5S, autonomous maintenance, planned maintenance, quality maintenance, training, safety and health, and office TPM. The goals of TPM include minimizing breakdowns and accidents, improving employee skills, increasing productivity, reducing costs, and satisfying customers.
Autonomous maintenance (AM) involves individual workers maintaining their own equipment through preventative measures like daily checks and correct operation. This represents a shift from a traditional model where production and maintenance were separate functions. AM aims to improve reliability by empowering workers and changing maintenance practices based on equipment changes. Key aspects of AM include preventative maintenance activities to avoid deterioration, regular inspections to detect issues, and prompt repairs to address problems. AM is implemented through a seven step process that establishes cleaning and lubrication standards for equipment.
Total Quality Managment - TPM - final year B.E.cs - Presented by DR. K. BARANIDHARAN, SAIRAM INSTITUTE OF MANAGMENT STUDIES (sims) SRI SAI RAM INSTITUTE OF TECHNILIGY (sit) CHENNAI
TPM the effective maintenance with Autonomous MaintenanceTimothy Wooi
This is a 2 days course on Total Productive Maintenance (TPM) that will guide you through to implement Autonomous Maintenance (AM) on your current Equipment and to plan the execution of your Preventive (PM) & Predictive Maintenance (PdM).TPM defines your Maintenance schedule and Goals. TPM helps you plan and develop the optimal program for your facility, resulting in increased efficiency and cost savings.
Day 1
TPM General Overview with Autonomous
Maintenance (AM) as the back bone of TPM
6 Steps to Autonomous Maintenance
Audit , Review & Externalize Inspection Activities
from Equipment Manual to (AM)
Executing Equipment Audit to start (AM) & (PM)
-TPM Board & AM Checklist with Visual
Management Implementation.
This document provides instructions for creating a TPM activity board. It includes examples of the types of information and layout to include on the board, such as a team information line, line layout information, autonomous maintenance results, 5S results, OEE, a tagging map, a treasure list of issues found, and potential cost savings from improvements. The document also lists the equipment, tools, and information needed to set up the board, including paper, tape, the TPM concept and definitions translated to Thai language, and the TPM master plan and status for the Surin site.
TPM is a Lean initiative that aims to optimize equipment effectiveness through proactive, preventative, and predictive maintenance involving all employees. It starts with 5S and visual controls to make problems visible. A comprehensive downtime database tracks causes to predict and prevent issues through planned preventative maintenance. Operators expand their role in early problem detection through autonomous maintenance checks and problem solving. The goal is reducing waste like defects and downtime through continuous improvement.
[Note: To download the complete presentation, visit:
https://www.oeconsulting.com.sg/training-presentations]
Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.
One of the basic principles of TPM is that operators are the first line of defense against unplanned equipment downtime. Operators and others in daily contact with equipment can use their knowledge and familiarity with operating conditions to predict and prevent breakdowns and other equipment-related losses. They do this through regular cleaning and inspection of equipment, and through team-based autonomous. maintenance activities that tackle equipment-related problems.
Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.
The goals of the Autonomous Maintenance program are to prevent equipment deterioration, restore equipment to its ideal state, and establish basic conditions needed to keep equipment well maintained.
Developed by our JIPM-certified TPM instructor, this Autonomous Maintenance (Jishu Hozen) PPT presentation is packed with diagrams, examples and practical tips and can be used to train shopfloor staff participating in autonomous maintenance activities.
LEARNING OBJECTIVES
1. Understand the key concepts of TPM and AM activities
2. Learn how to implement the AM activities, step by step
3. Learn how to use activity boards, meetings and one-point lessons to promote TPM goals
4. Learn how to measure and audit AM activities and performance
5. Familiarize with the JIPM TPM excellence criteria for AM
6. Understand the critical success factors in sustaining AM activities on the shopfloor
Total Productive Maintenance (TPM) is a company-wide effort to optimize equipment effectiveness through autonomous maintenance and operational involvement. TPM aims to eliminate accidents, defects, breakdowns and other sources of inefficiency. It combines preventative maintenance practices with total quality control and employee engagement. The goals of TPM include improving equipment effectiveness, developing autonomous maintenance practices, implementing planned maintenance systems, training all staff, and achieving early equipment management. TPM has been shown to increase overall equipment effectiveness, quality, and productivity while reducing maintenance costs and downtime.
Total Productive Maintenance (TPM) is a methodology for optimizing manufacturing equipment effectiveness through a team-based approach involving both maintenance and operators. The goals of TPM include maintaining equipment for its entire life, eliminating losses like defects, accidents, and failures, and empowering employees. It has eight pillars of activities including autonomous maintenance, planned maintenance, quality maintenance, and education/training. TPM aims to reduce waste and improve overall equipment effectiveness through continuous improvement efforts.
The document outlines the seven steps of autonomous maintenance which involves operations maintaining their own equipment. The seven steps are: 1) initial clean-up, 2) stopping sources of defects, 3) formulating initial standards, 4) overall internal checkups, 5) autonomous checkups, 6) orderliness and tidiness, and 7) autonomous management. The goal is for operations to conduct routine maintenance and checks to improve reliability, minimize breakdowns, and achieve zero defects.
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
The document provides an overview of Total Productive Maintenance (TPM). It discusses that TPM is a holistic approach to equipment maintenance that aims for perfect production through collaboration between management, operators, and maintenance. The document outlines the 8 pillars of TPM which include techniques like autonomous maintenance, planned maintenance, quality maintenance, and training. It also discusses metrics like overall equipment effectiveness and defines terms like mean time between failures. Overall, the document serves as an introduction to TPM concepts, techniques, and implementation.
The document describes the process of Jishu-Hozen, or autonomous maintenance. It includes 7 steps: 1) initial cleaning, 2) measures against sources of contamination, 3) formulation of cleanup and lubrication standards, 4) general inspection, 5) autonomous inspection, 6) standardization, and 7) autonomous management. The goals are to prevent equipment issues, reduce maintenance costs, and increase operator involvement in maintenance through standardized processes and inspections led by cross-functional teams.
The document discusses Total Productive Maintenance (TPM), which aims to achieve 100% equipment availability through eliminating equipment breakdowns, scrap, rework, and reduced productivity. TPM requires involvement from all employees and uses autonomous, preventative, and predictive maintenance strategies. The document outlines the types of maintenance strategies and provides steps for implementing TPM, including selecting a TPM area and team, developing goals, and training employees. It also discusses TPM management and metrics.
This document discusses equipment maintenance and total productive maintenance (TPM). It outlines the aims of equipment maintenance as keeping equipment ready for productive operation and defines failure as when equipment loses its prescribed function. It then lists common symptoms of failure-prone workplaces and ways to prevent failures through conducting preventive maintenance like routine cleaning, lubrication, and inspection. The document also discusses implementing preventive maintenance to minimize erratic failure intervals, extend equipment life, and predict failures. Finally, it introduces TPM, explaining that as machines become more advanced, products are made by equipment so failures cannot be allowed, and all departments must work together to properly maintain equipment through TPM's 12 step deployment program.
Total productive maintenance (TPM) is a system to maintain and improve production systems through machines, equipment, processes, and employees. It was created by Nippon Denso in the 1970s to add business value. The principle is that many small improvements are more effective than few large improvements. TPM has eight pillars: autonomous maintenance, focused improvement, planned maintenance, quality maintenance, training and education, safety and health, office TPM, and development management. The goals are to eliminate losses, improve equipment effectiveness and manufacturing cost reduction.
Total Productive Maintenance (Tpm) EVERTS 21Aug2018Timothy Wooi
Upon completion of the workshop, participants will be able to:
1) Get their workplace in order for TPM introduction.
2) Determine Overall Equipment Effectiveness (OEE) of machinery.
3) Understand how to improve machinery efficiency.
4) Predict failure occurrences.
5) Design and implement a TPM program.
SMED (Single Minute Exchange of Die) is a lean manufacturing technique aimed at reducing changeover times between the production of different products or product variants on a machine. The basic principles of SMED involve identifying internal and external changeover tasks, analyzing each task's purpose, and focusing on low-cost solutions to eliminate changeover time. The history of SMED began in Japan at Toyota in the 1950s when consultant Shigeo Shingo helped reduce changeover times for body molding from 2-8 hours to under 10 minutes. Implementing SMED involves 5 phases - defining the project, establishing a baseline, separating external and internal work, transforming internal work externally, and eliminating all waste from the changeover process.
Total Productive Maintenance (TPM) is a company-wide effort to optimize equipment effectiveness through autonomous and planned maintenance. It aims to eliminate equipment failures and minimize downtime by involving all employees. TPM has eight pillars including autonomous maintenance, planned maintenance, and equipment improvement. Implementation follows 12 steps such as establishing policies, developing maintenance programs, and providing training. TPM benefits include increased productivity, reduced downtime and costs, and enhanced job satisfaction.
Maintenance Total Productive TPMMMMMMMMMMMMMMMMMMMsshoaib1
The document provides an overview of Total Productive Maintenance (TPM), which aims to eliminate equipment breakdowns through a company-wide effort involving all employees. It describes TPM as having 8 pillars including autonomous maintenance, planned maintenance, and equipment improvement. The goals of TPM are to increase overall equipment effectiveness and optimize resources. TPM implementation involves 12 steps over 3 phases to establish TPM policies and programs, provide training, and increase skills to realize benefits like increased equipment productivity and reduced costs.
Total productive maintenance (TPM) aims to increase equipment effectiveness through the involvement of both management and operators. It has 8 pillars: 5S, autonomous maintenance, planned maintenance, quality maintenance, training, safety and health, and office TPM. The goals of TPM include minimizing breakdowns and accidents, improving employee skills, increasing productivity, reducing costs, and satisfying customers.
Autonomous maintenance (AM) involves individual workers maintaining their own equipment through preventative measures like daily checks and correct operation. This represents a shift from a traditional model where production and maintenance were separate functions. AM aims to improve reliability by empowering workers and changing maintenance practices based on equipment changes. Key aspects of AM include preventative maintenance activities to avoid deterioration, regular inspections to detect issues, and prompt repairs to address problems. AM is implemented through a seven step process that establishes cleaning and lubrication standards for equipment.
Total Quality Managment - TPM - final year B.E.cs - Presented by DR. K. BARANIDHARAN, SAIRAM INSTITUTE OF MANAGMENT STUDIES (sims) SRI SAI RAM INSTITUTE OF TECHNILIGY (sit) CHENNAI
TPM the effective maintenance with Autonomous MaintenanceTimothy Wooi
This is a 2 days course on Total Productive Maintenance (TPM) that will guide you through to implement Autonomous Maintenance (AM) on your current Equipment and to plan the execution of your Preventive (PM) & Predictive Maintenance (PdM).TPM defines your Maintenance schedule and Goals. TPM helps you plan and develop the optimal program for your facility, resulting in increased efficiency and cost savings.
Day 1
TPM General Overview with Autonomous
Maintenance (AM) as the back bone of TPM
6 Steps to Autonomous Maintenance
Audit , Review & Externalize Inspection Activities
from Equipment Manual to (AM)
Executing Equipment Audit to start (AM) & (PM)
-TPM Board & AM Checklist with Visual
Management Implementation.
This document provides instructions for creating a TPM activity board. It includes examples of the types of information and layout to include on the board, such as a team information line, line layout information, autonomous maintenance results, 5S results, OEE, a tagging map, a treasure list of issues found, and potential cost savings from improvements. The document also lists the equipment, tools, and information needed to set up the board, including paper, tape, the TPM concept and definitions translated to Thai language, and the TPM master plan and status for the Surin site.
TPM is a Lean initiative that aims to optimize equipment effectiveness through proactive, preventative, and predictive maintenance involving all employees. It starts with 5S and visual controls to make problems visible. A comprehensive downtime database tracks causes to predict and prevent issues through planned preventative maintenance. Operators expand their role in early problem detection through autonomous maintenance checks and problem solving. The goal is reducing waste like defects and downtime through continuous improvement.
[Note: To download the complete presentation, visit:
https://www.oeconsulting.com.sg/training-presentations]
Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.
One of the basic principles of TPM is that operators are the first line of defense against unplanned equipment downtime. Operators and others in daily contact with equipment can use their knowledge and familiarity with operating conditions to predict and prevent breakdowns and other equipment-related losses. They do this through regular cleaning and inspection of equipment, and through team-based autonomous. maintenance activities that tackle equipment-related problems.
Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.
The goals of the Autonomous Maintenance program are to prevent equipment deterioration, restore equipment to its ideal state, and establish basic conditions needed to keep equipment well maintained.
Developed by our JIPM-certified TPM instructor, this Autonomous Maintenance (Jishu Hozen) PPT presentation is packed with diagrams, examples and practical tips and can be used to train shopfloor staff participating in autonomous maintenance activities.
LEARNING OBJECTIVES
1. Understand the key concepts of TPM and AM activities
2. Learn how to implement the AM activities, step by step
3. Learn how to use activity boards, meetings and one-point lessons to promote TPM goals
4. Learn how to measure and audit AM activities and performance
5. Familiarize with the JIPM TPM excellence criteria for AM
6. Understand the critical success factors in sustaining AM activities on the shopfloor
Total Productive Maintenance (TPM) is a company-wide effort to optimize equipment effectiveness through autonomous maintenance and operational involvement. TPM aims to eliminate accidents, defects, breakdowns and other sources of inefficiency. It combines preventative maintenance practices with total quality control and employee engagement. The goals of TPM include improving equipment effectiveness, developing autonomous maintenance practices, implementing planned maintenance systems, training all staff, and achieving early equipment management. TPM has been shown to increase overall equipment effectiveness, quality, and productivity while reducing maintenance costs and downtime.
Total Productive Maintenance (TPM) is a methodology for optimizing manufacturing equipment effectiveness through a team-based approach involving both maintenance and operators. The goals of TPM include maintaining equipment for its entire life, eliminating losses like defects, accidents, and failures, and empowering employees. It has eight pillars of activities including autonomous maintenance, planned maintenance, quality maintenance, and education/training. TPM aims to reduce waste and improve overall equipment effectiveness through continuous improvement efforts.
The document outlines the seven steps of autonomous maintenance which involves operations maintaining their own equipment. The seven steps are: 1) initial clean-up, 2) stopping sources of defects, 3) formulating initial standards, 4) overall internal checkups, 5) autonomous checkups, 6) orderliness and tidiness, and 7) autonomous management. The goal is for operations to conduct routine maintenance and checks to improve reliability, minimize breakdowns, and achieve zero defects.
The Autonomous Maintenance Framework Poster highlights the key Autonomous Maintenance process, methods and tools.
The AM Framework Poster comes in two themes: color and monochrome. Formatted in PDF, the poster can be easily printed on an A3-sized paper.
The AM Framework Poster complements the Autonomous Maintenance training presentation materials. It is an effective tool that can be printed and distributed to attendees of your TPM or AM awareness or workshop session. It serves as a takeaway and summary of your TPM or AM presentation.
The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:
1. Goals of Autonomous Maintenance
2. The Autonomous Maintenance Approach
3. Four Equipment-related Skills for Operators
4. OEE: An Indicator of Equipment Health
5. Three Key Tools for Autonomous Maintenance Activities
6. Seven Steps of Autonomous Maintenance
7. Autonomous Maintenance Team Improvement Process
8. The 5Ws and 1H of Improvement
9. An Effective TPM Program Extends the Useful Life of Equipment.
The document provides an overview of Total Productive Maintenance (TPM). It discusses that TPM is a holistic approach to equipment maintenance that aims for perfect production through collaboration between management, operators, and maintenance. The document outlines the 8 pillars of TPM which include techniques like autonomous maintenance, planned maintenance, quality maintenance, and training. It also discusses metrics like overall equipment effectiveness and defines terms like mean time between failures. Overall, the document serves as an introduction to TPM concepts, techniques, and implementation.
The document describes the process of Jishu-Hozen, or autonomous maintenance. It includes 7 steps: 1) initial cleaning, 2) measures against sources of contamination, 3) formulation of cleanup and lubrication standards, 4) general inspection, 5) autonomous inspection, 6) standardization, and 7) autonomous management. The goals are to prevent equipment issues, reduce maintenance costs, and increase operator involvement in maintenance through standardized processes and inspections led by cross-functional teams.
The document discusses Total Productive Maintenance (TPM), which aims to achieve 100% equipment availability through eliminating equipment breakdowns, scrap, rework, and reduced productivity. TPM requires involvement from all employees and uses autonomous, preventative, and predictive maintenance strategies. The document outlines the types of maintenance strategies and provides steps for implementing TPM, including selecting a TPM area and team, developing goals, and training employees. It also discusses TPM management and metrics.
This document discusses equipment maintenance and total productive maintenance (TPM). It outlines the aims of equipment maintenance as keeping equipment ready for productive operation and defines failure as when equipment loses its prescribed function. It then lists common symptoms of failure-prone workplaces and ways to prevent failures through conducting preventive maintenance like routine cleaning, lubrication, and inspection. The document also discusses implementing preventive maintenance to minimize erratic failure intervals, extend equipment life, and predict failures. Finally, it introduces TPM, explaining that as machines become more advanced, products are made by equipment so failures cannot be allowed, and all departments must work together to properly maintain equipment through TPM's 12 step deployment program.
Total productive maintenance (TPM) is a system to maintain and improve production systems through machines, equipment, processes, and employees. It was created by Nippon Denso in the 1970s to add business value. The principle is that many small improvements are more effective than few large improvements. TPM has eight pillars: autonomous maintenance, focused improvement, planned maintenance, quality maintenance, training and education, safety and health, office TPM, and development management. The goals are to eliminate losses, improve equipment effectiveness and manufacturing cost reduction.
Total Productive Maintenance (Tpm) EVERTS 21Aug2018Timothy Wooi
Upon completion of the workshop, participants will be able to:
1) Get their workplace in order for TPM introduction.
2) Determine Overall Equipment Effectiveness (OEE) of machinery.
3) Understand how to improve machinery efficiency.
4) Predict failure occurrences.
5) Design and implement a TPM program.
SMED (Single Minute Exchange of Die) is a lean manufacturing technique aimed at reducing changeover times between the production of different products or product variants on a machine. The basic principles of SMED involve identifying internal and external changeover tasks, analyzing each task's purpose, and focusing on low-cost solutions to eliminate changeover time. The history of SMED began in Japan at Toyota in the 1950s when consultant Shigeo Shingo helped reduce changeover times for body molding from 2-8 hours to under 10 minutes. Implementing SMED involves 5 phases - defining the project, establishing a baseline, separating external and internal work, transforming internal work externally, and eliminating all waste from the changeover process.
Total Productive Maintenance (TPM) is a company-wide effort to optimize equipment effectiveness through autonomous and planned maintenance. It aims to eliminate equipment failures and minimize downtime by involving all employees. TPM has eight pillars including autonomous maintenance, planned maintenance, and equipment improvement. Implementation follows 12 steps such as establishing policies, developing maintenance programs, and providing training. TPM benefits include increased productivity, reduced downtime and costs, and enhanced job satisfaction.
Maintenance Total Productive TPMMMMMMMMMMMMMMMMMMMsshoaib1
The document provides an overview of Total Productive Maintenance (TPM), which aims to eliminate equipment breakdowns through a company-wide effort involving all employees. It describes TPM as having 8 pillars including autonomous maintenance, planned maintenance, and equipment improvement. The goals of TPM are to increase overall equipment effectiveness and optimize resources. TPM implementation involves 12 steps over 3 phases to establish TPM policies and programs, provide training, and increase skills to realize benefits like increased equipment productivity and reduced costs.
This document discusses maintenance management systems at a garment manufacturing company. It outlines the objectives of maintenance management which are to create a safe work environment with zero waste and accidents while achieving 100% efficiency. The types of maintenance covered are routine, preventive, and emergency maintenance. The document then describes the maintenance organization structure and functions. Key elements of maintenance management discussed include maintenance policies, preventive maintenance, condition monitoring, work orders, and performance measurement. The maintenance department is divided into four sub-departments: central maintenance, batch maintenance, folders and fabrication, and utility and safety. The roles and maintenance approaches of each sub-department are summarized. Associated production planning and industrial engineering departments are also outlined.
This document provides an overview of lean manufacturing principles and concepts. It discusses the evolution of manufacturing approaches from mass production to total quality management to lean. Lean manufacturing aims to minimize waste and maximize value using concepts like continuous flow, pull production, and continuous improvement. The document outlines goals and key tools in lean manufacturing such as value stream mapping, quality at the source, 5S, and visual management.
This document provides an introduction and overview of Total Productive Maintenance (TPM). TPM is a maintenance program that aims to increase production while also improving employee morale. It seeks to minimize downtime and unscheduled maintenance by involving operators in maintenance activities. The goals of TPM are to achieve at least 90% overall equipment effectiveness, reduce manufacturing costs by 30%, and ensure zero defects. TPM traces its origins back to 1951 in Japan and was pioneered by Nippondenso, who incorporated operator-led autonomous maintenance and equipment modifications to birth the concept of productive maintenance.
This document provides an introduction and overview of Total Productive Maintenance (TPM). TPM is a maintenance program that aims to increase production while also improving employee morale. It seeks to minimize downtime and unscheduled maintenance by involving operators in maintenance activities. The goals of TPM are to achieve at least 90% overall equipment effectiveness, reduce manufacturing costs by 30%, and ensure zero defects. TPM traces its origins back to 1951 in Japan and was pioneered by Nippondenso, who incorporated operator-led autonomous maintenance and equipment modifications to birth the concept of productive maintenance.
This document provides an overview of Total Productive Maintenance (TPM), including its origins and objectives. TPM aims to maximize equipment effectiveness through proactive maintenance practices involving both operators and technical experts. It was pioneered by Japanese companies like Toyota in the 1970s and focuses on improving equipment reliability to reduce downtime and costs. Key aspects of TPM include training operators to perform preventative maintenance tasks, open communication between operators and other teams, and a proactive approach to identifying and addressing potential issues before failures occur.
The document discusses Total Productive Maintenance (TPM), including its definition, principles, pillars, implementation process, strategies, benefits, and a case study. TPM aims to maximize equipment effectiveness through autonomous maintenance by operators and planned maintenance. The eight pillars of TPM are education and training, safety, autonomous maintenance, planned maintenance, equipment improvement, quality management, early equipment management, and TPM in offices. Human-oriented and process-oriented strategies are described for implementing TPM. Benefits include increased productivity, uptime, capacity and ROI. A case study found that both strategies positively impact TPM implementation levels.
A presentation on TPM and its goals, pillars, and other aspects have been explored as well as its relation to 5s, OEE these tools also have been shown. In the end, step by step implementation of TPM is also discussed.
The document discusses Total Productive Maintenance (TPM), which aims to maximize equipment effectiveness by improving maintenance and involving operators. TPM covers the entire life of equipment and aims to eliminate waste and reduce costs through preventative maintenance. It differs from total quality management by focusing on equipment inputs rather than just output quality. The pillars of TPM include 5S, autonomous maintenance by operators, continuous improvement through kaizen, planned maintenance, and quality maintenance.
Total Productive Maintenance (TPM) is a Japanese approach that aims to maximize equipment effectiveness through the involvement of all employees. It focuses on minimizing breakdowns, accidents, and defects through a culture of teamwork and continuous improvement. TPM shifts maintenance from being reactive to being proactive through preventative and predictive practices. It helps improve equipment reliability, quality, and productivity while reducing costs.
Maintenance management involves planning, organizing, and directing resources to control the availability and performance of industrial plants. It aims to minimize downtime and repair costs while maximizing efficiency, prolonging asset life, and ensuring quality production. Effective maintenance management requires categorizing maintenance needs, prioritizing objectives like uptime and safety, and planning using approaches such as total productive maintenance which emphasizes prevention, employee involvement, and continuous improvement.
Reliability and Maintenance in production ManagementNazneen sheikh
This ppt may help you to get a clear picture about reliability and maintenance in Production Management.
Feedback is a must!!!1
Regards.
Nazneen Sheikh
IRJET - Implementation of TPM Philosophy on Critical Paint Shop MachineIRJET Journal
This document discusses the implementation of Total Productive Maintenance (TPM) on critical machines in the paint shop of Tata Motors Ltd. in Sanand, India. It begins with an introduction to TPM, including its objectives to improve overall equipment effectiveness and minimize breakdowns, defects, accidents and waste. It describes the eight pillars of TPM implementation including autonomous maintenance, planned maintenance, quality maintenance and education/training. The document then outlines the 12 steps to implement TPM in an organization and analyzes the results at Tata Motors, showing improvements from cleaning and organizing equipment to increasing overall equipment effectiveness from 63.82% before TPM to 85.23% after implementation.
This document provides an overview of inventory management, modern manufacturing concepts, and production planning techniques. It discusses total productive maintenance (TPM), just-in-time (JIT) manufacturing, kanban systems, and material requirements planning (MRP). TPM aims to optimize equipment effectiveness through autonomous maintenance by all employees. JIT focuses on continuous flow and reducing waste through techniques like cellular layout, setup time reduction, pull-based replenishment, and supplier coordination. Kanban uses visual signals to trigger replenishment in pull-based systems. MRP helps plan dependent demand for components based on a bill of materials, inventory levels, and a master production schedule.
Total Productive Maintenance (TPM) is a holistic approach to equipment maintenance that aims for perfect equipment performance through involvement of all employees. It combines preventive maintenance with total quality control and employee involvement to create a culture of shared responsibility for equipment. The goals of TPM include achieving minimum 80% production efficiency, 90% equipment efficiency, zero defects, accidents and breakdowns. It has eight pillars including 5S, autonomous maintenance, planned maintenance, focused improvement and training which work together to eliminate equipment losses.
The document discusses asset management programs for facilities. It outlines key phases of operations and maintenance programs including planning, initiating work like preventative maintenance, measuring key performance indicators, analyzing results, and adjusting programs based on continuous improvement. The types of maintenance covered are preventative, reactive/corrective, reliability centered, and predictive maintenance. Benefits of effective asset management programs include risk mitigation, failure avoidance, customer satisfaction, and increased reliability and equipment life. Retro-commissioning and continuous commissioning are also discussed.
This document outlines a presentation on Total Productive Maintenance (TPM). It discusses what maintenance is and its types. It then explains what TPM is, why it is needed, its history and objectives. The eight pillars of TPM are described. Some benefits of TPM include increased productivity, reduced costs and defects. Losses such as breakdowns are minimized. TPM aims to involve all employees and departments to improve equipment efficiency and prevent losses at minimum cost through a team-based approach.
Thinking of getting a dog? Be aware that breeds like Pit Bulls, Rottweilers, and German Shepherds can be loyal and dangerous. Proper training and socialization are crucial to preventing aggressive behaviors. Ensure safety by understanding their needs and always supervising interactions. Stay safe, and enjoy your furry friends!
Main Java[All of the Base Concepts}.docxadhitya5119
This is part 1 of my Java Learning Journey. This Contains Custom methods, classes, constructors, packages, multithreading , try- catch block, finally block and more.
This presentation was provided by Steph Pollock of The American Psychological Association’s Journals Program, and Damita Snow, of The American Society of Civil Engineers (ASCE), for the initial session of NISO's 2024 Training Series "DEIA in the Scholarly Landscape." Session One: 'Setting Expectations: a DEIA Primer,' was held June 6, 2024.
This slide is special for master students (MIBS & MIFB) in UUM. Also useful for readers who are interested in the topic of contemporary Islamic banking.
Executive Directors Chat Leveraging AI for Diversity, Equity, and InclusionTechSoup
Let’s explore the intersection of technology and equity in the final session of our DEI series. Discover how AI tools, like ChatGPT, can be used to support and enhance your nonprofit's DEI initiatives. Participants will gain insights into practical AI applications and get tips for leveraging technology to advance their DEI goals.
How to Manage Your Lost Opportunities in Odoo 17 CRMCeline George
Odoo 17 CRM allows us to track why we lose sales opportunities with "Lost Reasons." This helps analyze our sales process and identify areas for improvement. Here's how to configure lost reasons in Odoo 17 CRM
Exploiting Artificial Intelligence for Empowering Researchers and Faculty, In...Dr. Vinod Kumar Kanvaria
Exploiting Artificial Intelligence for Empowering Researchers and Faculty,
International FDP on Fundamentals of Research in Social Sciences
at Integral University, Lucknow, 06.06.2024
By Dr. Vinod Kumar Kanvaria