Safety and health at work is everyone’s concern. It’s good for you. It’s good for business.
Workshop 4
The Health and Safety Culture of an Organisation
A Joint Exploration of Safety Culture with Electrocomponents and Toyota
2www.healthy-workplaces.eu
Purpose of the Session
 What is the definition of culture?
 What makes a culture good or bad?
 What can you measure?
 What does this tell you?
 Case Studies
3www.healthy-workplaces.eu
Who are we?
Dave Mason
Electrocomponents
Head of Global Health and Safety
Peter Carlsson
Toyota Material Handling Europe
Vice President Production Powered Trucks
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Dave Mason
My Background:
 18 years in the British Nuclear Industry – Variety of roles, before I
left, I was the Head of Assurance for a Category 1 Nuclear Facility.
 5 years running my own consultancy – corporate clients both
nationally and internationally.
 Currently with RS Components as Global Head of Health and
Safety, responsible for the H&S of 7500 employees located in 32
countries over four regions.
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5
Who is Electrocomponents?
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1. DEFINITIONS
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Culture Definition
Group exercise:
Define: “what is culture?”
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Culture Definition
Some common definitions:
 The way we do things around here
 A collective vision applied as a group
 A shared set of values being applied in a
consistent way
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2. WHAT MAKES UP A CULTURE?
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What Makes up a Culture?
Some Generic Examples:
• Vision Statements
• Visible leadership
• Values and Behavioural Initiatives
• Employee competency
• Performance measurements and KPIs
• History – where have you come from
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Examples
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Cultural Influences
Group Exercise:
List signs that might suggest :
A Positive Culture....
A Negative Culture....
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3. WHAT CAN YOU MEASURE?
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Some Examples:
• Employee surveys – How do our employees feel
• Pro-active measures – Dual Assurance
• External benchmarking - Performance
• Leadership behaviours – Visible and tangible
• The „X‟ Factor – What we see and feel/instinct
• How H&S is managed – Professional networks
• H&S Communication - Evidence and age
Cultural Indicators
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4. CASE STUDY:
‘The importance of continuous employee
engagement to improve health and safety
culture and business performance’
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Why does employee engagement matter to us?
Shareholder returns Profits / Operating
Margins
Customer Loyalty Employee Productivity
High engagement
organisations generate
22% above average
returns for shareholders
(Source: Aon Hewitt)
High engagement
businesses have operating
margin up to three times
better than low
engagement businesses
(Source: Towers Watson)
High engagement teams have
a very positive measure of
customer loyalty – low
engagement teams had a
negative measure (Source:
Serco Plc / Aon Hewitt)
Business units with
engaged employees are an
average 18% more
productive (Source:
Gallup)
Health and Safety Employee Wellbeing Retaining Key Employees Continuous Improvement
62% more accidents in
low engagement
businesses compared to
others (Source: Gallup)
A major retailer reported
33% fewer days off sick
among employees in
stores with high levels of
engagement (Source: Aon
Hewitt)
Turnover in low engagement
teams at a Fortune 100
company was three times
higher compared to high
engagement teams (Source:
Wellin et al 2005)
Encouraging shop floor
input at BAE and creating
a more engaged workforce
has reduced the time taken
to build fighter planes by
25%. (Source: BAE)
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My voice is designed to answer two key questions
for Electrocomponents
1. How engaged are employees?
Engagement
Behaviours
2. What factors are driving levels of engagement ?
Culture &
Environment
Leadership &
Vision
People
Management
Employee
Growth &
Development
Communication
SAY
STAY
STRIVE
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Employee Engagement
It‟s having employees
who are intellectually and
emotionally involved in
their work.
Engaged employees have
a strong and loyal desire
for their organisation to
be successful.
One of many similar definitions…
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Why Engagement and not Satisfaction?
Employee Research Over Time
PositiveCorrelation
WithBusinessPerformance
Lower
Higher
Commitment
Engagement
Business
Results
How much people WANT to
contribute to business
success
How much people
like it here
How much people
WANT and actually DO
to improve business
results
Satisfaction
20www.healthy-workplaces.eu
5. CASE STUDY:
‘How the implementation of TPS - Toyota
Production System- has strengthened the health
and safety culture in one of Toyota’s factories’
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Peter Carlsson
My Background:
 Master of Science in Mechanical Engineering, Linköping University
 Joined the company in 2000
 2002-2008: Production Manager
 2009-Present: Vice President Production Powered Trucks Division, BT
Products AB
22
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Mjölby factory Sweden
Sheet etal omponents
elded omponents
Spare arts
and rucks
Special roducts
IS I
owered rucks
23
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History
• 1926 Toyota Industries Corporation (TICO) was founded by Japan’s
“master of invention” Sakichi Toyoda.
• 1946 BT founded (BT = Construction & Transport Economy Inc)
• 1968 BT factory opens in Mjölby, Sweden
• 2000 BT joins the Toyota family
• 2002 TPS Implementation (TPS = Toyota Production System)
• 2010 Safety Dojo
• 2012 Certification OHSAS 18001
24
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Printed document is an unregistered copy. Verify the validity in the management system.
Name of meeting Manager‟s organisation Staff
Safety and Health Committee,
Company
(twice a year)
Plant Safety & Health
Committee
(twice a year)
Dept. S&H Committee
Meeting
(twice a year)
S&H Meeting
(twice a year)
General S&H Supervisor,
Company, President
Senior S&H delegate
S&H delegate
S&H Engineer
Senior S&H delegate
S&H delegate
S&H Engineer
Senior S&H delegate
S&H Engineer, Occupational
S&H services,
Union representatives,
HR Manager
General S&H Supervisor, Plant
Plant General Manager
S&H Promotion member,
Manager of each workplace
Dept. S&H Supervisor
Manager
Safety and Health Promotion Organization and
Structure
S&H Administration
S&H Meeting
(once a month)
S&H Department,
(Plant General Manager)
Senior S&H delegate
S&H Engineer, Dept. S&H
Supervisor Manager
Union representatives,
HR Manager
25
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Continuous Improvement Respect for People
THE TOYOTA WAY - Our Philosophy and values
Genchi
Genbutsu
Kaizen
Challenge
Respect
Teamwork
26
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Aim for ”Zero Accident” Workplaces
Challenge
• Safe Work
• Reliable Work
• Skilled Work
• Safe Work is “the door” to all work (By Eiji
Toyoda, Honorary Advisor, who was the General Safety and
Health Supervisor in 1957, constitute Toyota´s basic
philosophy)
• Let us always pass through this door first
• All work must be performed under safe conditions
• The resolutions and actions not only of those directly
involved in work operations but also of supervisors are of
paramount importance
27
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Risk assessments
Continuous improvements
• Risk assessments
• Countermeasures
• Supervisor and S&H delegate
• Kaizen Board at the Shopfloor
Kaizen
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Daily management
Daily check-ups
• Daily regularly meeting
• Daily management in
the workplace
Agenda:
• Accidents – incidents
• Quality
• Delivery
• Productivity
Genchi
Genbutsu
29
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Safety Dojo
• One of TMHE‟s safety initiatives is
the unique Safety Dojo concept. This
is a dedicated area where employees
receive mandatory safety training and
learn the best practice to prevent risks.
• Policy, rules and regulations
• Induction training
• Every two years
• 10 stations
Respect
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Safety Inspection
Teamwork
Safety Inspection
• Supervisors
• Safety Engineer
• Senior Safety
Delegate
• Safety Delegate
• Risk assessments
• Action plans
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Positives
• The movie “Safer together”
• Staff engagement survey
• Improvements of the safety figures
Positives / Our Challenge
Our Challenge
Personal protective equipment
• Increased understanding
• Importance of using protective equipment
• Welding helmet – shoes – jacket - gloves
Technical protective equipment
• Integrated welding extraction
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Conclusions
• Some measures can be copied but not easily
benchmarked
• Results are generally unique to the organisation
• Used for indicators – not always as black and
white measures
• Essential for organisations truly wanting to
change
33www.healthy-workplaces.eu
THANK YOU FOR YOUR ATTENTION !
Q&A

TMHE and EU-OSHA Reflect on Health and Safety Culture

  • 1.
    Safety and healthat work is everyone’s concern. It’s good for you. It’s good for business. Workshop 4 The Health and Safety Culture of an Organisation A Joint Exploration of Safety Culture with Electrocomponents and Toyota
  • 2.
    2www.healthy-workplaces.eu Purpose of theSession  What is the definition of culture?  What makes a culture good or bad?  What can you measure?  What does this tell you?  Case Studies
  • 3.
    3www.healthy-workplaces.eu Who are we? DaveMason Electrocomponents Head of Global Health and Safety Peter Carlsson Toyota Material Handling Europe Vice President Production Powered Trucks
  • 4.
    4www.healthy-workplaces.eu Dave Mason My Background: 18 years in the British Nuclear Industry – Variety of roles, before I left, I was the Head of Assurance for a Category 1 Nuclear Facility.  5 years running my own consultancy – corporate clients both nationally and internationally.  Currently with RS Components as Global Head of Health and Safety, responsible for the H&S of 7500 employees located in 32 countries over four regions.
  • 5.
  • 6.
  • 7.
  • 8.
    8www.healthy-workplaces.eu Culture Definition Some commondefinitions:  The way we do things around here  A collective vision applied as a group  A shared set of values being applied in a consistent way
  • 9.
  • 10.
    10www.healthy-workplaces.eu What Makes upa Culture? Some Generic Examples: • Vision Statements • Visible leadership • Values and Behavioural Initiatives • Employee competency • Performance measurements and KPIs • History – where have you come from
  • 11.
  • 12.
    12www.healthy-workplaces.eu Cultural Influences Group Exercise: Listsigns that might suggest : A Positive Culture.... A Negative Culture....
  • 13.
  • 14.
    14www.healthy-workplaces.eu Some Examples: • Employeesurveys – How do our employees feel • Pro-active measures – Dual Assurance • External benchmarking - Performance • Leadership behaviours – Visible and tangible • The „X‟ Factor – What we see and feel/instinct • How H&S is managed – Professional networks • H&S Communication - Evidence and age Cultural Indicators
  • 15.
    15www.healthy-workplaces.eu 4. CASE STUDY: ‘Theimportance of continuous employee engagement to improve health and safety culture and business performance’
  • 16.
    16www.healthy-workplaces.eu Why does employeeengagement matter to us? Shareholder returns Profits / Operating Margins Customer Loyalty Employee Productivity High engagement organisations generate 22% above average returns for shareholders (Source: Aon Hewitt) High engagement businesses have operating margin up to three times better than low engagement businesses (Source: Towers Watson) High engagement teams have a very positive measure of customer loyalty – low engagement teams had a negative measure (Source: Serco Plc / Aon Hewitt) Business units with engaged employees are an average 18% more productive (Source: Gallup) Health and Safety Employee Wellbeing Retaining Key Employees Continuous Improvement 62% more accidents in low engagement businesses compared to others (Source: Gallup) A major retailer reported 33% fewer days off sick among employees in stores with high levels of engagement (Source: Aon Hewitt) Turnover in low engagement teams at a Fortune 100 company was three times higher compared to high engagement teams (Source: Wellin et al 2005) Encouraging shop floor input at BAE and creating a more engaged workforce has reduced the time taken to build fighter planes by 25%. (Source: BAE)
  • 17.
    17www.healthy-workplaces.eu My voice isdesigned to answer two key questions for Electrocomponents 1. How engaged are employees? Engagement Behaviours 2. What factors are driving levels of engagement ? Culture & Environment Leadership & Vision People Management Employee Growth & Development Communication SAY STAY STRIVE
  • 18.
    18www.healthy-workplaces.eu Employee Engagement It‟s havingemployees who are intellectually and emotionally involved in their work. Engaged employees have a strong and loyal desire for their organisation to be successful. One of many similar definitions…
  • 19.
    19www.healthy-workplaces.eu Why Engagement andnot Satisfaction? Employee Research Over Time PositiveCorrelation WithBusinessPerformance Lower Higher Commitment Engagement Business Results How much people WANT to contribute to business success How much people like it here How much people WANT and actually DO to improve business results Satisfaction
  • 20.
    20www.healthy-workplaces.eu 5. CASE STUDY: ‘Howthe implementation of TPS - Toyota Production System- has strengthened the health and safety culture in one of Toyota’s factories’
  • 21.
    21www.healthy-workplaces.eu Peter Carlsson My Background: Master of Science in Mechanical Engineering, Linköping University  Joined the company in 2000  2002-2008: Production Manager  2009-Present: Vice President Production Powered Trucks Division, BT Products AB
  • 22.
    22 www.healthy-workplaces.eu Mjölby factory Sweden Sheetetal omponents elded omponents Spare arts and rucks Special roducts IS I owered rucks
  • 23.
    23 www.healthy-workplaces.eu History • 1926 ToyotaIndustries Corporation (TICO) was founded by Japan’s “master of invention” Sakichi Toyoda. • 1946 BT founded (BT = Construction & Transport Economy Inc) • 1968 BT factory opens in Mjölby, Sweden • 2000 BT joins the Toyota family • 2002 TPS Implementation (TPS = Toyota Production System) • 2010 Safety Dojo • 2012 Certification OHSAS 18001
  • 24.
    24 www.healthy-workplaces.eu Printed document isan unregistered copy. Verify the validity in the management system. Name of meeting Manager‟s organisation Staff Safety and Health Committee, Company (twice a year) Plant Safety & Health Committee (twice a year) Dept. S&H Committee Meeting (twice a year) S&H Meeting (twice a year) General S&H Supervisor, Company, President Senior S&H delegate S&H delegate S&H Engineer Senior S&H delegate S&H delegate S&H Engineer Senior S&H delegate S&H Engineer, Occupational S&H services, Union representatives, HR Manager General S&H Supervisor, Plant Plant General Manager S&H Promotion member, Manager of each workplace Dept. S&H Supervisor Manager Safety and Health Promotion Organization and Structure S&H Administration S&H Meeting (once a month) S&H Department, (Plant General Manager) Senior S&H delegate S&H Engineer, Dept. S&H Supervisor Manager Union representatives, HR Manager
  • 25.
    25 www.healthy-workplaces.eu Continuous Improvement Respectfor People THE TOYOTA WAY - Our Philosophy and values Genchi Genbutsu Kaizen Challenge Respect Teamwork
  • 26.
    26 www.healthy-workplaces.eu Aim for ”ZeroAccident” Workplaces Challenge • Safe Work • Reliable Work • Skilled Work • Safe Work is “the door” to all work (By Eiji Toyoda, Honorary Advisor, who was the General Safety and Health Supervisor in 1957, constitute Toyota´s basic philosophy) • Let us always pass through this door first • All work must be performed under safe conditions • The resolutions and actions not only of those directly involved in work operations but also of supervisors are of paramount importance
  • 27.
    27 www.healthy-workplaces.eu Risk assessments Continuous improvements •Risk assessments • Countermeasures • Supervisor and S&H delegate • Kaizen Board at the Shopfloor Kaizen
  • 28.
    28 www.healthy-workplaces.eu Daily management Daily check-ups •Daily regularly meeting • Daily management in the workplace Agenda: • Accidents – incidents • Quality • Delivery • Productivity Genchi Genbutsu
  • 29.
    29 www.healthy-workplaces.eu Safety Dojo • Oneof TMHE‟s safety initiatives is the unique Safety Dojo concept. This is a dedicated area where employees receive mandatory safety training and learn the best practice to prevent risks. • Policy, rules and regulations • Induction training • Every two years • 10 stations Respect
  • 30.
    30 www.healthy-workplaces.eu Safety Inspection Teamwork Safety Inspection •Supervisors • Safety Engineer • Senior Safety Delegate • Safety Delegate • Risk assessments • Action plans
  • 31.
    31 www.healthy-workplaces.eu Positives • The movie“Safer together” • Staff engagement survey • Improvements of the safety figures Positives / Our Challenge Our Challenge Personal protective equipment • Increased understanding • Importance of using protective equipment • Welding helmet – shoes – jacket - gloves Technical protective equipment • Integrated welding extraction
  • 32.
    32www.healthy-workplaces.eu Conclusions • Some measurescan be copied but not easily benchmarked • Results are generally unique to the organisation • Used for indicators – not always as black and white measures • Essential for organisations truly wanting to change
  • 33.