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©2019 Modelon.
THERMAL POWER
LIBRARY
Overview
©2019 Modelon.
 About Thermal Power Library
 Key Benefits
 Key Capabilities
 Key Applications
 Library Contents
 Modelon Compatibility
 Latest Release: 2019.1
AGENDA
©2019 Modelon.
• Comprehensive modeling, simulation, and optimization framework for thermal power systems, including district
heating networks.
• Covering new and traditional energy sources including:
• Concentrated solar
• Gas and coal
• Waste
• Nuclear
ABOUT THERMAL POWER LIBRARY
©2019 Modelon.
• Simulation of thermal power plants and district heating systems for
• Process design
• New plant concept evaluation
• Requirement verification
• Analysis of plant dynamics
• Controller design and tuning
• Commissioning
• Lifetime calculation
• Optimal operation of plants and district heating systems
• Start-up optimization of power plants
• Short-term production planning for district heating systems
PURPOSE
©2019 Modelon.
• Rapid model development using pre-configurable templates and
numerically efficient models & fluids
• Ready to apply out of the box, accurate and robust models with a
large set of correlations
• Easy to share and re-use models during the entire design cycle
thanks to flexible fidelity
• Ability to simulate start-up sequences, standard and emergency
scenarios or design plant-wide control strategies
KEY BENEFITS
©2019 Modelon.
• Wide support of technologies including solar, gas, waste, coal and nuclear
• Large set of components and fluid models
• Detailed geometry vs data based correlations
• Complex geometry-based and simpler efficiency-based heat exchanger models
• Fast steam/water and flue-gas properties
• IF97 water/steam implementation with analytical derivatives
• Fluid and models capable of gradient-based optimization
• Integration with Modelon carbon capture plant library
• Heat exchanger dimensioning using dynamic models
• Easy control design with autotuner and inverse models
KEY CAPABILITIES
©2019 Modelon.
KEY APPLICATIONS
©2019 Modelon.
Improving Power Plant Operation
Objective
CASE
STUDY
Results
Using Modelon’s Thermal Power Library researchers set out to
improve the flexibility of one of Germany’s largest thermal power
plants – integrating a higher number of renewable energy sources.
• Validated model using experimental data
• Control reserve assessment
• Estimation of the mechanical and thermal stress
• Improved primary control reserve
• Experimental verification of the improved controller
• Minimal life time consumption of critical components
In collaboration with:
©2019 Modelon.
Optimized Start-up of a Gas Combined Cycle
and a Coal Fired Power Plant
Objective
CASE
STUDY
Results
Improve plant flexibility by reducing start-up time.
Power output is maximized while keeping stress
level under threshold limits using optimization
techniques.
• Better economy with maximized power output.
• Improved life-time with temperature gradients constraints
In collaboration with:
30%
Faster startup
70%
Reduced oil
consumption
35%
Less CO2
emissions
Coal-fired
plant
©2019 Modelon.
Platform for Microgrid Design and Operation
Objective
CASE
STUDY
Results
Build, size, configure and control microgrid
based on its geographic location balancing the
power flow depending on the amount of energy
produced by the renewable resources.
Two different use cases:
• Peak shaving optimization to reduce cost with
limited power consumption during high loads
• Economy dispatch finding the optimal
operation of the microgrid components with
the resulting economic cost
1102 2400 $329
960
-720
-1115 120 L
53.6
©2019 Modelon.
Upgrade to 4th Generation District Heating
Systems
Objective
CASE
STUDY
Results
Assess the impact of an upgrade of an existing
heating network when renewables with volatile
production and prosumers are introduced
throughout the network.
• Operation at lower pressure with distributed
production units
• Prediction of local pressure transients and
back-flows
• Design and verification of advanced control
strategy
©2019 Modelon.
Optimal Production Planning of District Heating
Systems
Objective
CASE
STUDY
Results
Optimize the operation of district heating
networks to minimize cost while satisfying
constraints from network capacity and
customer demand
• Maximal flowrate and minimal supply
temperature for low cost operation
• Peak shaving by exploiting heat storage in
network
• Transport delay and heat loss accurately
accounted for
©2019 Modelon.
Operation of a CO2 Absorption Process Integrated in a Coal-Fired Power
Plant
Objective
CASE
STUDY
Results
Investigate new operating requirements and
implementation of new technologies.
• CO2-absorption process does not significantly
affect the load-following capabilities of the
power plant in terms of power output
• When steam availability is varying, power
output can be increased at the expense of
increased CO2 emissions.
HP IP LP
FGD
WW
Econ.
SH2
RH2
Comb.
To HP spray
RH1
SH1
To IP spray
LMLM
LMLM FCFC
FCFC
FCFC
FCFC
LMLM
TMTMTMTM
Fuel
Air
FCFC
FCFC
FCFC
FCFC
FMFM
FMFM
PelMPelM
LP
FWHHP
FWH
LMLM LMLM
TMTM
LMLMFCFC
Make-up
water
FCFC
FCFC
FCFC
FMFM
FMFM
FCFC
Absorber
Stripper
Buffer tank
HX
Cooling
condenser
Reboiler
From IP/LP
section
Stack
FMFM
CMCM
FMFM CMCM
To reboiler
FCFC
TMTM
FCFC
PMPM
In collaboration with:
©2019 Modelon.
Thermal Power Plant Design and Extension
Typical customer concerns addressed by the
library
CASE
STUDY
1. Is my drum well-dimensioned? Can it be
properly controlled?
2. A new heat/steam customer is to be
connected to my plant. What is the impact
on the plant control and efficiency?
3. Nominal plant data are available from a
tender call. How does the future plant
behave at part loads and during transients?
4. What would be the economic gain of a
design change based on data for a typical
year?
5. What is the minimum size of the bleed
valve to be able to control the pressure in
the feedwater tank?
©2019 Modelon.
LIBRARY CONTENTS
©2019 Modelon.
• Examples
• Conventional and renewable energy applications:
nuclear, gas, microgrid, district heating, coal, district heating
and design
LIBRARY CONTENTS
©2019 Modelon.
• TwoPhase
• Liquid, vapor and 2-phase components
• Steam and water but also refrigerant capable
LIBRARY CONTENTS
©2019 Modelon.
• FlueGas (gas mixtures)
• Pipes, valves, volumes, combustor, fan …
• Efficient lumped pressure discretization in pipes
LIBRARY CONTENTS
©2019 Modelon.
• SolidFuels
• Combustors, sources, transport, heating values calculator
• Quickly create fuel mixtures
LIBRARY CONTENTS
©2019 Modelon.
• Solar
• Support for parabolic trough, power tower
• Energy storage using molten salt
LIBRARY CONTENTS
©2019 Modelon.
• Media
• Gas mixtures, liquids, fuel and two-phase
• Efficient and optimization capable
• Fast and robust IF97 water/steam implementation with analytic
derivatives
LIBRARY CONTENTS
©2019 Modelon.
• Control
• Templates for automatic control design and verification
• PID controller, autotuner, inverse models for feedforward action
LIBRARY CONTENTS
©2019 Modelon.
• Microgrid
• Dynamic simulation including both consumers and producers
sources
• Control system balances the power flow depending on the
amount of energy produced by the renewable
resources
LIBRARY CONTENTS
©2019 Modelon.
• District heating
• Non-linear physics based models with transport delays
• Scalable simulation to several hundred customers
• Fast simulation of transient scenarios
• Production planning using dynamic optimization
LIBRARY CONTENTS
©2019 Modelon.
• Heat exchanger dimensioning
• Using dynamic models (can be integrated directly into a
system)
• Support of various design modes (temperature, heatflow..)
LIBRARY CONTENTS
©2019 Modelon.
• System component
• System wide settings (ambient pressure and temperature)
• Automatic system summation:
• Fluid mass, volume and energy
• Wall mass and energy
• Power consumption of auxiliary components
LIBRARY CONTENTS
©2019 Modelon.
LATEST RELEASE: 2019.2
©2019 Modelon.
RELEASE: 2019.2
New Features
• Microgrid library part developed
• Dynamic simulation including both consumer and producer
sources
• Control system balances the power flow depending on the amount
of energy produced by the renewable resources
• Coal-fired Power Plant ancillary services and control strategy added
• Simple gas turbine model and control strategy added to the Combined
Cycle Power Plant. Mechanical and Thermal stress estimation
developed
©2019 Modelon.
RELEASE: 2019.2
New Features
• Microgrid library components
• Renewable Energy Sources
• Fuel
• Units
• Examples
• Control

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Thermal Power Library - Overview

  • 2. ©2019 Modelon.  About Thermal Power Library  Key Benefits  Key Capabilities  Key Applications  Library Contents  Modelon Compatibility  Latest Release: 2019.1 AGENDA
  • 3. ©2019 Modelon. • Comprehensive modeling, simulation, and optimization framework for thermal power systems, including district heating networks. • Covering new and traditional energy sources including: • Concentrated solar • Gas and coal • Waste • Nuclear ABOUT THERMAL POWER LIBRARY
  • 4. ©2019 Modelon. • Simulation of thermal power plants and district heating systems for • Process design • New plant concept evaluation • Requirement verification • Analysis of plant dynamics • Controller design and tuning • Commissioning • Lifetime calculation • Optimal operation of plants and district heating systems • Start-up optimization of power plants • Short-term production planning for district heating systems PURPOSE
  • 5. ©2019 Modelon. • Rapid model development using pre-configurable templates and numerically efficient models & fluids • Ready to apply out of the box, accurate and robust models with a large set of correlations • Easy to share and re-use models during the entire design cycle thanks to flexible fidelity • Ability to simulate start-up sequences, standard and emergency scenarios or design plant-wide control strategies KEY BENEFITS
  • 6. ©2019 Modelon. • Wide support of technologies including solar, gas, waste, coal and nuclear • Large set of components and fluid models • Detailed geometry vs data based correlations • Complex geometry-based and simpler efficiency-based heat exchanger models • Fast steam/water and flue-gas properties • IF97 water/steam implementation with analytical derivatives • Fluid and models capable of gradient-based optimization • Integration with Modelon carbon capture plant library • Heat exchanger dimensioning using dynamic models • Easy control design with autotuner and inverse models KEY CAPABILITIES
  • 8. ©2019 Modelon. Improving Power Plant Operation Objective CASE STUDY Results Using Modelon’s Thermal Power Library researchers set out to improve the flexibility of one of Germany’s largest thermal power plants – integrating a higher number of renewable energy sources. • Validated model using experimental data • Control reserve assessment • Estimation of the mechanical and thermal stress • Improved primary control reserve • Experimental verification of the improved controller • Minimal life time consumption of critical components In collaboration with:
  • 9. ©2019 Modelon. Optimized Start-up of a Gas Combined Cycle and a Coal Fired Power Plant Objective CASE STUDY Results Improve plant flexibility by reducing start-up time. Power output is maximized while keeping stress level under threshold limits using optimization techniques. • Better economy with maximized power output. • Improved life-time with temperature gradients constraints In collaboration with: 30% Faster startup 70% Reduced oil consumption 35% Less CO2 emissions Coal-fired plant
  • 10. ©2019 Modelon. Platform for Microgrid Design and Operation Objective CASE STUDY Results Build, size, configure and control microgrid based on its geographic location balancing the power flow depending on the amount of energy produced by the renewable resources. Two different use cases: • Peak shaving optimization to reduce cost with limited power consumption during high loads • Economy dispatch finding the optimal operation of the microgrid components with the resulting economic cost 1102 2400 $329 960 -720 -1115 120 L 53.6
  • 11. ©2019 Modelon. Upgrade to 4th Generation District Heating Systems Objective CASE STUDY Results Assess the impact of an upgrade of an existing heating network when renewables with volatile production and prosumers are introduced throughout the network. • Operation at lower pressure with distributed production units • Prediction of local pressure transients and back-flows • Design and verification of advanced control strategy
  • 12. ©2019 Modelon. Optimal Production Planning of District Heating Systems Objective CASE STUDY Results Optimize the operation of district heating networks to minimize cost while satisfying constraints from network capacity and customer demand • Maximal flowrate and minimal supply temperature for low cost operation • Peak shaving by exploiting heat storage in network • Transport delay and heat loss accurately accounted for
  • 13. ©2019 Modelon. Operation of a CO2 Absorption Process Integrated in a Coal-Fired Power Plant Objective CASE STUDY Results Investigate new operating requirements and implementation of new technologies. • CO2-absorption process does not significantly affect the load-following capabilities of the power plant in terms of power output • When steam availability is varying, power output can be increased at the expense of increased CO2 emissions. HP IP LP FGD WW Econ. SH2 RH2 Comb. To HP spray RH1 SH1 To IP spray LMLM LMLM FCFC FCFC FCFC FCFC LMLM TMTMTMTM Fuel Air FCFC FCFC FCFC FCFC FMFM FMFM PelMPelM LP FWHHP FWH LMLM LMLM TMTM LMLMFCFC Make-up water FCFC FCFC FCFC FMFM FMFM FCFC Absorber Stripper Buffer tank HX Cooling condenser Reboiler From IP/LP section Stack FMFM CMCM FMFM CMCM To reboiler FCFC TMTM FCFC PMPM In collaboration with:
  • 14. ©2019 Modelon. Thermal Power Plant Design and Extension Typical customer concerns addressed by the library CASE STUDY 1. Is my drum well-dimensioned? Can it be properly controlled? 2. A new heat/steam customer is to be connected to my plant. What is the impact on the plant control and efficiency? 3. Nominal plant data are available from a tender call. How does the future plant behave at part loads and during transients? 4. What would be the economic gain of a design change based on data for a typical year? 5. What is the minimum size of the bleed valve to be able to control the pressure in the feedwater tank?
  • 16. ©2019 Modelon. • Examples • Conventional and renewable energy applications: nuclear, gas, microgrid, district heating, coal, district heating and design LIBRARY CONTENTS
  • 17. ©2019 Modelon. • TwoPhase • Liquid, vapor and 2-phase components • Steam and water but also refrigerant capable LIBRARY CONTENTS
  • 18. ©2019 Modelon. • FlueGas (gas mixtures) • Pipes, valves, volumes, combustor, fan … • Efficient lumped pressure discretization in pipes LIBRARY CONTENTS
  • 19. ©2019 Modelon. • SolidFuels • Combustors, sources, transport, heating values calculator • Quickly create fuel mixtures LIBRARY CONTENTS
  • 20. ©2019 Modelon. • Solar • Support for parabolic trough, power tower • Energy storage using molten salt LIBRARY CONTENTS
  • 21. ©2019 Modelon. • Media • Gas mixtures, liquids, fuel and two-phase • Efficient and optimization capable • Fast and robust IF97 water/steam implementation with analytic derivatives LIBRARY CONTENTS
  • 22. ©2019 Modelon. • Control • Templates for automatic control design and verification • PID controller, autotuner, inverse models for feedforward action LIBRARY CONTENTS
  • 23. ©2019 Modelon. • Microgrid • Dynamic simulation including both consumers and producers sources • Control system balances the power flow depending on the amount of energy produced by the renewable resources LIBRARY CONTENTS
  • 24. ©2019 Modelon. • District heating • Non-linear physics based models with transport delays • Scalable simulation to several hundred customers • Fast simulation of transient scenarios • Production planning using dynamic optimization LIBRARY CONTENTS
  • 25. ©2019 Modelon. • Heat exchanger dimensioning • Using dynamic models (can be integrated directly into a system) • Support of various design modes (temperature, heatflow..) LIBRARY CONTENTS
  • 26. ©2019 Modelon. • System component • System wide settings (ambient pressure and temperature) • Automatic system summation: • Fluid mass, volume and energy • Wall mass and energy • Power consumption of auxiliary components LIBRARY CONTENTS
  • 28. ©2019 Modelon. RELEASE: 2019.2 New Features • Microgrid library part developed • Dynamic simulation including both consumer and producer sources • Control system balances the power flow depending on the amount of energy produced by the renewable resources • Coal-fired Power Plant ancillary services and control strategy added • Simple gas turbine model and control strategy added to the Combined Cycle Power Plant. Mechanical and Thermal stress estimation developed
  • 29. ©2019 Modelon. RELEASE: 2019.2 New Features • Microgrid library components • Renewable Energy Sources • Fuel • Units • Examples • Control

Editor's Notes

  1. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.
  2. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.
  3. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.
  4. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.
  5. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.
  6. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.
  7. This case study details how one of Germany’s largest thermal power plants has improved their primary control reserves; resulting in an electric grid that can integrate a higher number of renewable energy sources, including wind and solar. Modelon’s Thermal Power Library enabled researchers to develop a model consisting of different sub-sections, coupled through fluid-connections and a control signal bus. Nearly 11,000 differential-algebraic equations are used to describe the system which includes about 500 thermodynamic states.