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Conference “Leadership for sustainability”
25-26 April, 2013
Vidmantas Janulevičius
C.E.O. of UAB “BOD Group”
BOD Group business fact sheet
• The first optical disc manufacturer in Baltic
States since 1998.
• Reliable and stable family business
maintained by 3 family members.
• Partners - SINGULUS TECHNOLOGIES, BAYER,
NETSTAL, VIASOLIS, SOLSOL, Visoriai
informational, technology park, etc.
http://bod.lt http://www.prior.lt http://balticsolar.lt
Optical Discs Audiovisual content
distribution
Solar PV cells/modules (new
generation, glass-glass)
Over 150 million LTL investment into new projects next year
Exports 85% of total production to over 30 countries - Baltic States,
Scandinavia, Western Europe and other countries.
Stable medium sized company group with 140 employees.
~11% annual growth of total revenues.
Manufacturing location in 2 countries, sales departments in 4 countries.
15-20 % of revenues reinvested into R&D projects in 2013
Solar production characteristics
Innovative production – glass-glass PV modules will be used for architectural BIPV
systems where modules can be used instead of other construction/building
materials.
Solar cell line equipment supplier – Singulus Technologies AG, Germany
 67 MW line capacity
 6” mc-wafers
 17% cell efficiency
 Production starting in Q4 2013
 Line upgrade (PERC solar cell) in 2014/2015
Building-integrated photovoltaics (BIPV)
BIPV - photovoltaic materials that are used to replace conventional building materials in parts of the
building envelope such as the roof, skylights or facades
Architecturally clean and attractive
Stabilizes electricity costs
Lowers cooling needs with BIPV awnings
Buyers are willing to pay more for homes
with BIPV
Offsets the cost of facade, roofing or
glazing materials
Provides reliable electricity from clean,
renewable energy
Baltic Solar Energy / Baltic Solar Solutions
key facts
Product target: c-Si solar cells and BIPV (glass/glass) type modules
Capacity – 67 MW. Possibility to produce more than 16.5 mln solar cells/year
90% of products for export markets
Production starting in Q4 of 2013
28000 sq. m. of production facilities
Equipment supplier – SINGULUS Technologies AG / LiSEC
Production expansion: in year 2014/2015
BIPV: rooftops / facades
BIPV applications: transport systems
Sound barriers for highways and railways (PVNB – PhotoVoltaic Noise Barriers)
Parking lots for cars – for universities, shopping centers, etc.
Charging stations for e-vehicles
Street lighting
BOD Group building
• 13 March, 2013 - Building Commission signed the
act of building completion.
• 28 March, 2013 - the building awarded as the
most innovative building in Lithuania at the
building competition "Green City - the best RE
ECO Project 2012“
• 9 September, 2009 Government of Lithuania
declared that the Integrated Science, Studies and
Business Centre (Valley) “Santara” development
project group is an economic project of public
interest.
• Investment into geothermal system reaches over
4 Million LTL (1,16 Million EUR). The pay off is
plaanned in 3 years. The building maintance will
use 60% less gas and electricity, so annually will
be saved ~0,85 Million LTL (0,25 Million EUR).
• BOD Group building – the first in Eastern Europe
using geothermal energy for heating and cooling
the premises and manufacturing equipment.
• Swedbank invested 37 Million LTL (10,16 Million
EUR) into the building.
Building construction solutions
• Building area - 28 800 m². Construction worth over 45 million LTL (13 million Euros).
• 108 bores drilled into the depth of 148 meters for geothermal system. They are connected
with heating pumps by the piping system (length of 17 km).
• The precast reinforced concrete was used for building constructions. The columns stand out
for the large amount of consoles. A part of reinforced concrete joists were also designed in a
console type. This kind of reinforced concrete columns and joists with consoles is one of the
most unique solutions of the building.
• Over 6000 m² of panels were used for the façade, 500 m² of them are bent. The majority of
them are filled with fire protection polyurethane foam “IPN Firesafe”. The thermal resistance
of building reaches 5 m² K/W, so the heating costs will be low.
• The interior is designed using the frameless glass partitions. In total over 24 000 m² of glass.
• In the underground car parking there was projected a highly effective ventilation and
smoke exhaust system with flow fans, rejecting a traditional air tube system which takes a
lot of space. The heating, cooling and ventilation systems can be managed with a
centralized, easy programmed control system connected to the Internet.
• On the roof of the building the experimental solar modules will be integrated as a laboratory
for manufactured solar products. Solar modules of 200 kWp will satisfy ~20% of annual
electricity needs of the building.
Scheme of geothermal heating and cooling
Utilization Annual expenditures (EUR) Difference
Energy type Geothermal Gas City grid Cooling systems Geothermal / Gas Geothermal / Grid
Heating € 65,165 €152,050 €196,942 €86,886 €131,777
Geothermal / Passive
Cooling
Geothermal / Active
Cooling
Cooling (passive) €11,006 €66,033 €55,028
Cooling (active) €87,465 €150,023 €62,558
ECONOMICAL DIFFERENCE
Energy type Geothermal Gas City grid Cooling systems Geothermal / Gas Geothermal / Grid
Annual costs difference (Passive cooling) €141,914 €186,805
Annual costs difference (Active cooling) €149,444 €194,335
Investments (EUR)
Geothermal / Gas /
Cooling systems
Geothermal / Grid /
Cooling systems
Equipment / installations €637,164 €144,810 €28,962 €231,696* €260,658 €376,506
GEOTHERMAL BOILER PAY OFF (YEARS)
Energy type Gas City grid Cooling systems
Geothermal / Gas /
Cooling systems
Geothermal / Grid /
Cooling systems
Cooling (passive) 9,43
Cooling (active) 7,36
Heating 5,66 4,61
Heating + Cooling 1,75 1,93
Benefits / savings / pay off
Contacts
MAIN OFFICES:
LITHUANIA:
Linkmenu str. 25,
Vilnius 08217, Lithuania
Tel. +370 5 2638777
Fax. +370 5 2638776
E-mail: office@bod.lt
www.bod.lt
LATVIA:
Bauskas str. 58,
Riga, LV-1004, Latvia
Tel. +371 66047170
Fax. +371 66047171
e-mail: office@bodgroup.lv
www.bodgroup.lv
ESTONIA:
Parnu mnt. 499,
Laagri 76401 Harjumaa, Estonia
Tel: +372 6510530
Fax: +372 6510529
e-mail: info@balticdisc.ee
www.balticdisc.ee
Contacts of our companies
UAB “BOD Group” Tel. +370 5 2638777
office@bod.lt
UAB “BRD” Tel. +370 5 2638777
office@bod.lt
UAB “Prioro irasu grupe” Tel. +370 5 2638774
info@prior.lt
UAB “Baltic Solar Solutions” Tel.: +370 5 2357034
bss@balticsolar.lt
UAB “Baltic Solar Energy” Tel.: +370 5 2357033
bse@balticsolar.lt
SIA “BOD Group” Tel. +371 66047170
office@balticdisc.lv
“Baltic Disc” AS Tel. +372 6510530
info@balticdisc.ee

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The use of renewable energy in production pricess

  • 1. Conference “Leadership for sustainability” 25-26 April, 2013 Vidmantas Janulevičius C.E.O. of UAB “BOD Group”
  • 2. BOD Group business fact sheet • The first optical disc manufacturer in Baltic States since 1998. • Reliable and stable family business maintained by 3 family members. • Partners - SINGULUS TECHNOLOGIES, BAYER, NETSTAL, VIASOLIS, SOLSOL, Visoriai informational, technology park, etc. http://bod.lt http://www.prior.lt http://balticsolar.lt Optical Discs Audiovisual content distribution Solar PV cells/modules (new generation, glass-glass) Over 150 million LTL investment into new projects next year Exports 85% of total production to over 30 countries - Baltic States, Scandinavia, Western Europe and other countries. Stable medium sized company group with 140 employees. ~11% annual growth of total revenues. Manufacturing location in 2 countries, sales departments in 4 countries. 15-20 % of revenues reinvested into R&D projects in 2013
  • 3. Solar production characteristics Innovative production – glass-glass PV modules will be used for architectural BIPV systems where modules can be used instead of other construction/building materials. Solar cell line equipment supplier – Singulus Technologies AG, Germany  67 MW line capacity  6” mc-wafers  17% cell efficiency  Production starting in Q4 2013  Line upgrade (PERC solar cell) in 2014/2015
  • 4. Building-integrated photovoltaics (BIPV) BIPV - photovoltaic materials that are used to replace conventional building materials in parts of the building envelope such as the roof, skylights or facades Architecturally clean and attractive Stabilizes electricity costs Lowers cooling needs with BIPV awnings Buyers are willing to pay more for homes with BIPV Offsets the cost of facade, roofing or glazing materials Provides reliable electricity from clean, renewable energy
  • 5. Baltic Solar Energy / Baltic Solar Solutions key facts Product target: c-Si solar cells and BIPV (glass/glass) type modules Capacity – 67 MW. Possibility to produce more than 16.5 mln solar cells/year 90% of products for export markets Production starting in Q4 of 2013 28000 sq. m. of production facilities Equipment supplier – SINGULUS Technologies AG / LiSEC Production expansion: in year 2014/2015
  • 7. BIPV applications: transport systems Sound barriers for highways and railways (PVNB – PhotoVoltaic Noise Barriers) Parking lots for cars – for universities, shopping centers, etc. Charging stations for e-vehicles Street lighting
  • 8. BOD Group building • 13 March, 2013 - Building Commission signed the act of building completion. • 28 March, 2013 - the building awarded as the most innovative building in Lithuania at the building competition "Green City - the best RE ECO Project 2012“ • 9 September, 2009 Government of Lithuania declared that the Integrated Science, Studies and Business Centre (Valley) “Santara” development project group is an economic project of public interest. • Investment into geothermal system reaches over 4 Million LTL (1,16 Million EUR). The pay off is plaanned in 3 years. The building maintance will use 60% less gas and electricity, so annually will be saved ~0,85 Million LTL (0,25 Million EUR). • BOD Group building – the first in Eastern Europe using geothermal energy for heating and cooling the premises and manufacturing equipment. • Swedbank invested 37 Million LTL (10,16 Million EUR) into the building.
  • 9. Building construction solutions • Building area - 28 800 m². Construction worth over 45 million LTL (13 million Euros). • 108 bores drilled into the depth of 148 meters for geothermal system. They are connected with heating pumps by the piping system (length of 17 km). • The precast reinforced concrete was used for building constructions. The columns stand out for the large amount of consoles. A part of reinforced concrete joists were also designed in a console type. This kind of reinforced concrete columns and joists with consoles is one of the most unique solutions of the building. • Over 6000 m² of panels were used for the façade, 500 m² of them are bent. The majority of them are filled with fire protection polyurethane foam “IPN Firesafe”. The thermal resistance of building reaches 5 m² K/W, so the heating costs will be low. • The interior is designed using the frameless glass partitions. In total over 24 000 m² of glass. • In the underground car parking there was projected a highly effective ventilation and smoke exhaust system with flow fans, rejecting a traditional air tube system which takes a lot of space. The heating, cooling and ventilation systems can be managed with a centralized, easy programmed control system connected to the Internet. • On the roof of the building the experimental solar modules will be integrated as a laboratory for manufactured solar products. Solar modules of 200 kWp will satisfy ~20% of annual electricity needs of the building.
  • 10. Scheme of geothermal heating and cooling
  • 11. Utilization Annual expenditures (EUR) Difference Energy type Geothermal Gas City grid Cooling systems Geothermal / Gas Geothermal / Grid Heating € 65,165 €152,050 €196,942 €86,886 €131,777 Geothermal / Passive Cooling Geothermal / Active Cooling Cooling (passive) €11,006 €66,033 €55,028 Cooling (active) €87,465 €150,023 €62,558 ECONOMICAL DIFFERENCE Energy type Geothermal Gas City grid Cooling systems Geothermal / Gas Geothermal / Grid Annual costs difference (Passive cooling) €141,914 €186,805 Annual costs difference (Active cooling) €149,444 €194,335 Investments (EUR) Geothermal / Gas / Cooling systems Geothermal / Grid / Cooling systems Equipment / installations €637,164 €144,810 €28,962 €231,696* €260,658 €376,506 GEOTHERMAL BOILER PAY OFF (YEARS) Energy type Gas City grid Cooling systems Geothermal / Gas / Cooling systems Geothermal / Grid / Cooling systems Cooling (passive) 9,43 Cooling (active) 7,36 Heating 5,66 4,61 Heating + Cooling 1,75 1,93 Benefits / savings / pay off
  • 12. Contacts MAIN OFFICES: LITHUANIA: Linkmenu str. 25, Vilnius 08217, Lithuania Tel. +370 5 2638777 Fax. +370 5 2638776 E-mail: office@bod.lt www.bod.lt LATVIA: Bauskas str. 58, Riga, LV-1004, Latvia Tel. +371 66047170 Fax. +371 66047171 e-mail: office@bodgroup.lv www.bodgroup.lv ESTONIA: Parnu mnt. 499, Laagri 76401 Harjumaa, Estonia Tel: +372 6510530 Fax: +372 6510529 e-mail: info@balticdisc.ee www.balticdisc.ee Contacts of our companies UAB “BOD Group” Tel. +370 5 2638777 office@bod.lt UAB “BRD” Tel. +370 5 2638777 office@bod.lt UAB “Prioro irasu grupe” Tel. +370 5 2638774 info@prior.lt UAB “Baltic Solar Solutions” Tel.: +370 5 2357034 bss@balticsolar.lt UAB “Baltic Solar Energy” Tel.: +370 5 2357033 bse@balticsolar.lt SIA “BOD Group” Tel. +371 66047170 office@balticdisc.lv “Baltic Disc” AS Tel. +372 6510530 info@balticdisc.ee