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Biorefinery in the Eastern
Slovakia
June 23, 2015, Radoslav Jonáš
1
Company name ENERGOCHEMICA SE
Legal form European company, Societas Europaea SE
Headquarter Praha 9, Prosek, Prosecká 851/64, Zip Code 190 00, Czech Rebublic
www.energochemica.eu
Capital 82,5 mil. EUR
Ordinary shares 1 500 000
Vision Chemical and energy holding which can become one of the
leaders in the area of chlorine chemistry in Central and Eastern
Europe
Sales 2014 188 mil. € - consolidated
Employees 1 950 (average number)
Chairman of the Executive Board/CEO Ondrej Macko
Chairman of the Supervisory Board Dušan Velič
2
ENERGOCHEMICA SE
Company name ENERGOCHEMICA SE
Legal form European company, Societas Europaea SE
Headquarter Praha 9, Prosek, Prosecká 851/64, Zip Code 190 00, Czech Rebublic
www.energochemica.eu
Capital 82,5 mil. EUR
Ordinary shares 1 500 000
Vision Chemical and energy holding which can become one of the
leaders in the area of chlorine chemistry in Central and Eastern
Europe
Sales 2014 188 mil. € - consolidated
Employees 1 950 (average number)
Chairman of the Executive Board/CEO Ondrej Macko
Chairman of the Supervisory Board Dušan Velič
2
ENERGOCHEMICA SE
Company name ENERGOCHEMICA SE
Legal form European company, Societas Europaea SE
Headquarter Praha 9, Prosek, Prosecká 851/64, Zip Code 190 00, Czech Rebublic
www.energochemica.eu
Capital 82,5 mil. EUR
Ordinary shares 1 500 000
Vision Chemical and energy holding which can become one of the
leaders in the area of chlorine chemistry in Central and Eastern
Europe
Sales 2014 188 mil. € - consolidated
Employees 1 950 (average number)
Chairman of the Executive Board/CEO Ondrej Macko
Chairman of the Supervisory Board Dušan Velič
2
ENERGOCHEMICA SE
Biomass: the project represents plant material of "grassy" origin, nature straw
(wheat, rapeseed, etc ...) stover or special energetic grasses;
1. An existing excess of biomass and unused biomass
• wheat straw (as well rye, or barley)
• rapeseed straw
• corn stover
2. Targeted biomass production - "energy crops"
• Switch grass (Panicum virgatum - Switchgrass)
• Miscanthus (progressive establishment of plantations in the future in the
direct neighborhood of Strážske)
Type of biomass
5
ethyleneoxide
6
Basic Value Chain – 1-st stage
Fields and permanent grasslands
Straw bales in fields
300 000 tons/year or 2 000 000 m³/year
Transport of biomass
Processing
plant
ETHANOL Lignin Biomethane
ethylene heat and power production local grid
fertiliser/other more value added product
Heat and power unit
• Biogass Plant
The process: anaerobic digestion
Source: effluent lignin separation unit with the waste water from biological and
fermentation process
Downstream processing: biogass upgrade to biomethane and its supply to the
local grid (possible transport fuel as „CNG“- compressed natural gass)
• Fluid boiler for the heat and power production (electric power 40 MWe
and 87 MWt thermal power)
Process: Combined power and heat generation by CFB technology (combustion in
circulating fluidized bed)
Source: biomass in the form of lignin
Environmental benefits: elimination of NOx, SOx, CO2
7
Biochemical production
• Ethylene
• catalytic dehydration of ethanol
• Reaction environment: 300°C in water/steam
• conversion rate of ethanol will be on 100% level
• after the cooling and de-watering the mixture is pressured and dried and later divided
in low temperatures in order to reach high purity product able to polymerize
• Ethyleneoxide
• high-selective oxidation of ethylene by oxygen on silver catalyzer
• exothermic and reaction
• efficiency of the ethylene oxide production is on the level of 80 – 85 %
• pure ethylene oxide is separated in rectification unit
8
State of the art technology
• The third factory of licensor in the world, which will work with top technology for the
processing of second-generation cellulosic biomass as renewable resource;
• Biochemicals production
Energy
• Primary combustion of by-products (lignin) – heat and power from renewable resources;
• Highly effective combined heat and power generation using renewable resources- primary
energy savings of over 40% compared to separate production of heat and electricity;
• Contribution to energy selfsufficiency concept of EU
Climate change
• Contribution to the objectives of the EU about 10% share of renewable energy in transport
by 2020;
• Greenhouse gas emissions : saving over 99 % in production process;
Employment
• Location in the region with high unemployment – 21%;
• Creation of jobs - 160 new direct and 600 new indirect and keeping existing jobs in declining
existing production
Industrial symbiosis
• Old brownfield/chemical industry site
• WWTP and landfill on spot
• Local railway and steam, gas and electricity grids + Local customers
Agriculture
• The change of the agricultural residues treatment in Slovakia (which stays on fields)
• Energy plants on areas not used for food crops - ILUC compliance
• Use of ash in agriculture as fertilizer
Benefits of the project
9
Final Slide
10
Thank you for your attention !!

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Biorefinery in Eastern Slovakia

  • 1. Biorefinery in the Eastern Slovakia June 23, 2015, Radoslav Jonáš 1
  • 2. Company name ENERGOCHEMICA SE Legal form European company, Societas Europaea SE Headquarter Praha 9, Prosek, Prosecká 851/64, Zip Code 190 00, Czech Rebublic www.energochemica.eu Capital 82,5 mil. EUR Ordinary shares 1 500 000 Vision Chemical and energy holding which can become one of the leaders in the area of chlorine chemistry in Central and Eastern Europe Sales 2014 188 mil. € - consolidated Employees 1 950 (average number) Chairman of the Executive Board/CEO Ondrej Macko Chairman of the Supervisory Board Dušan Velič 2 ENERGOCHEMICA SE
  • 3. Company name ENERGOCHEMICA SE Legal form European company, Societas Europaea SE Headquarter Praha 9, Prosek, Prosecká 851/64, Zip Code 190 00, Czech Rebublic www.energochemica.eu Capital 82,5 mil. EUR Ordinary shares 1 500 000 Vision Chemical and energy holding which can become one of the leaders in the area of chlorine chemistry in Central and Eastern Europe Sales 2014 188 mil. € - consolidated Employees 1 950 (average number) Chairman of the Executive Board/CEO Ondrej Macko Chairman of the Supervisory Board Dušan Velič 2 ENERGOCHEMICA SE
  • 4. Company name ENERGOCHEMICA SE Legal form European company, Societas Europaea SE Headquarter Praha 9, Prosek, Prosecká 851/64, Zip Code 190 00, Czech Rebublic www.energochemica.eu Capital 82,5 mil. EUR Ordinary shares 1 500 000 Vision Chemical and energy holding which can become one of the leaders in the area of chlorine chemistry in Central and Eastern Europe Sales 2014 188 mil. € - consolidated Employees 1 950 (average number) Chairman of the Executive Board/CEO Ondrej Macko Chairman of the Supervisory Board Dušan Velič 2 ENERGOCHEMICA SE
  • 5. Biomass: the project represents plant material of "grassy" origin, nature straw (wheat, rapeseed, etc ...) stover or special energetic grasses; 1. An existing excess of biomass and unused biomass • wheat straw (as well rye, or barley) • rapeseed straw • corn stover 2. Targeted biomass production - "energy crops" • Switch grass (Panicum virgatum - Switchgrass) • Miscanthus (progressive establishment of plantations in the future in the direct neighborhood of Strážske) Type of biomass 5
  • 6. ethyleneoxide 6 Basic Value Chain – 1-st stage Fields and permanent grasslands Straw bales in fields 300 000 tons/year or 2 000 000 m³/year Transport of biomass Processing plant ETHANOL Lignin Biomethane ethylene heat and power production local grid fertiliser/other more value added product
  • 7. Heat and power unit • Biogass Plant The process: anaerobic digestion Source: effluent lignin separation unit with the waste water from biological and fermentation process Downstream processing: biogass upgrade to biomethane and its supply to the local grid (possible transport fuel as „CNG“- compressed natural gass) • Fluid boiler for the heat and power production (electric power 40 MWe and 87 MWt thermal power) Process: Combined power and heat generation by CFB technology (combustion in circulating fluidized bed) Source: biomass in the form of lignin Environmental benefits: elimination of NOx, SOx, CO2 7
  • 8. Biochemical production • Ethylene • catalytic dehydration of ethanol • Reaction environment: 300°C in water/steam • conversion rate of ethanol will be on 100% level • after the cooling and de-watering the mixture is pressured and dried and later divided in low temperatures in order to reach high purity product able to polymerize • Ethyleneoxide • high-selective oxidation of ethylene by oxygen on silver catalyzer • exothermic and reaction • efficiency of the ethylene oxide production is on the level of 80 – 85 % • pure ethylene oxide is separated in rectification unit 8
  • 9. State of the art technology • The third factory of licensor in the world, which will work with top technology for the processing of second-generation cellulosic biomass as renewable resource; • Biochemicals production Energy • Primary combustion of by-products (lignin) – heat and power from renewable resources; • Highly effective combined heat and power generation using renewable resources- primary energy savings of over 40% compared to separate production of heat and electricity; • Contribution to energy selfsufficiency concept of EU Climate change • Contribution to the objectives of the EU about 10% share of renewable energy in transport by 2020; • Greenhouse gas emissions : saving over 99 % in production process; Employment • Location in the region with high unemployment – 21%; • Creation of jobs - 160 new direct and 600 new indirect and keeping existing jobs in declining existing production Industrial symbiosis • Old brownfield/chemical industry site • WWTP and landfill on spot • Local railway and steam, gas and electricity grids + Local customers Agriculture • The change of the agricultural residues treatment in Slovakia (which stays on fields) • Energy plants on areas not used for food crops - ILUC compliance • Use of ash in agriculture as fertilizer Benefits of the project 9
  • 10. Final Slide 10 Thank you for your attention !!