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The Fourth Industrial Revolution: Smart Manufacturing
- 3. The Industrial Revolutions End of 18th century 1st Industrial Revolution – water and steam powered mechanical manufacturing facilities • The 1st Industrial Revolution occurred between the late 18th century and early 19th century • Processes were developed to mass produce iron and steel to make everything from appliances, tools, and machines, to buildings and ships. • The power loom revolutionized textiles and the assembly line revolutionized manufacturing. • The steam engine enhanced transportation and the telegraph improved communications across the ocean.
- 4. The Industrial Revolutions End of 18th century Start of 20th century 1st Industrial Revolution – water and steam powered mechanical manufacturing facilities 2nd Industrial Revolution – manufacturing assembly line and infrastructure of electricity, gas, water, telegraph, roads • Nicknamed the Electrical Revolution. • The internal combustion engine, and advances in fuel, infrastructure, standardization and mass production through interchangeable parts technology. • Infrastructure advances include large growth in railroad, gas, water, electricity, telegraph and telephone networks. • Governments establish standards for a range of services… railroad gauges, electricity voltages, layout of typewriter keyboards, and rules of the road for automobiles.
- 5. The Industrial Revolutions Late 20th centuryEnd of 18th century Start of 20th century 1st Industrial Revolution – water and steam powered mechanical manufacturing facilities 2nd Industrial Revolution – manufacturing assembly line and infrastructure of electricity, gas, water, telegraph, roads 3rd Industrial Revolution – electronics, telephones, PLCs, NC, PCs, CAM, CIM, spreadsheets, Lean manufacturing Productivity,Complexity • Also called the Electronics or Internet Revolution. • Electronic technology becomes widespread. From telephones, to television, to satellites, to computers—electronics are everywhere. • Open network called the World Wide Web (a.k.a. the Internet). • Numerical Controlled (NC) machines and Programmable Logic Controllers (PLC) are developed for automation. Personal computers (PCs) are adopted at the factory floor as part of automation. • Commercial Computer-Aided Manufacturing (CAM) and Computer-Integrated Manufacturing (CIM) software.
- 6. The Start of the Fourth Industrial Revolution Today 4th Industrial Revolution - mobile, cloud, smart connected devices, cyber physical systems, smart factory, robots, mass customization, product as-service Productivity,Complexity • Dubbed the Smart Manufacturing or Cyber-Physical Revolution, is starting now in the 21st century. • This industrial revolution is fueled by the convergence of multiple game changing technologies including the proliferation of personal use smart phones, Internet-based services and home automation, and advances in manufacturing including 3D model-based engineering, 3D printing, robotics, mobile tablet computers, and cloud computing. • Advances in computer and network speed and volume capabilities provide enhanced platforms for commerce, industrial and social exchanges. • “Smart” devices with huge computing power and Internet connectivity are not confined to personal use, they are starting to invade the manufacturing shop floor. • Cyber-physical systems are digital representations of physical systems and are used to communicate status and properties … in the Smart Factory. • New business models for manufacturing shifting from mass production to mass customization of products, and selling of more products as an annual service
- 7. The Industrial Revolutions TodayLate 20th centuryEnd of 18th century Start of 20th century 1st Industrial Revolution – water and steam powered mechanical manufacturing facilities 2nd Industrial Revolution – manufacturing assembly line and infrastructure of electricity, gas, water, telegraph, roads 3rd Industrial Revolution – electronics, telephones, PLCs, NC machines, PCs, CAM, CIM, spreadsheets, Lean manufacturing 4th Industrial Revolution - mobile, cloud, smart connected devices, cyber physical systems, smart factory, robots, mass customization, product as-service Productivity,Complexity
- 8. Technologies fueling the Fourth Industrial Revolution Source: McKinsey Global Institute, May 2014
- 9. The Revolution is Coming... Are You Prepared? Source: Rethink Robotics, 2014 Almost time for my union negotiated break Almost time for my union negotiated break
- 10. The Revolution is Coming... Are You Prepared? Source: Rethink Robotics, 2014 Almost time for my union negotiated break Almost time for my union negotiated break
Editor's Notes
- The First Industrial Revolution occurred between the late 18th century and early 19th century Processes were developed to mass produce iron and steel to make everything from appliances, tools, and machines, to buildings and ships. The power loom revolutionized textiles and the assembly line revolutionized manufacturing. The steam engine enhanced transportation and the telegraph improved communications across the ocean. The Second Industrial Revolution starts in the late 19th century, continues into the early 20th century and is nicknamed the Electrical Revolution. internal combustion engine, and advances in fuel, infrastructure, standardization and mass production through interchangeable parts technology. Infrastructure advances include large growth in railroad, gas, water, electricity, telegraph and telephone networks. Governments establish standards for a range of services… railroad gauges, electricity voltages, layout of typewriter keyboards, and rules of the road for automobiles. This period was marked by large economies of scales created by the new infrastructure and a corresponding reduction in cost of machines and equipment. The Third Industrial Revolution, called the Electronics or Internet Revolution, starts in the late 20th century. Electronic technology becomes widespread. From telephones, to television, to satellites, to computers—electronics are everywhere. Closed government and private networks give way to an open network called the World Wide Web (a.k.a. the Internet). Numerical Controlled (NC) machines and Programmable Logic Controllers (PLC) are developed for manufacturing automation. Personal computers (PCs) are adopted at the factory floor as part of automation and tracking systems based on spreadsheets, custom database applications, and the first wave of commercial manufacturing software including Computer-Aided Manufacturing (CAM) and Computer-Integrated Manufacturing (CIM). Lean Manufacturing practices, automation, and information systems lead to big manufacturing productivity improvements in this era. Distributed information networks loosely connect manufacturing enterprise software for procurement, inventory control, scheduling, operations management, and financial the Internet is embraced for eCommerce applications and data exchange with suppliers via standards like EDI. Service Oriented Architecture (SOA) concepts but due to a lack of standardization, integration mechanisms do not reach the desired level of plug-and-play integration. The Fourth Industrial Revolution, dubbed the Digital or Cyber-Physical Revolution, is starting now in the 21st century. This industrial revolution is fueled by the convergence of multiple game changing technologies including the proliferation of personal use smart phones, Internet-based services and home automation, and advances in manufacturing including 3D model-based engineering, 3D printing, robotics, mobile tablet computers, and cloud computing. Advances in computer and network speed and volume capabilities provide enhanced platforms for commerce, industrial and social exchanges. “Smart” devices with huge computing power and Internet connectivity are not confined to personal use, they are starting to invade the manufacturing shop floor. Cyber-physical systems are digital representations of physical systems and are used to communicate status and properties … in the Smart Factory. new business models for manufacturing shifting from mass production to mass customization of products, and selling of more products as an annual service The Fourth Industrial Revolution is also the “Smart Manufacturing” revolution.
- Source: McKinsey Global Institute, May 2014
- http://www.rethinkrobotics.com/baxter/