Introduction to Manufacturing in Batam and Understanding Basic Concepts of Manufacturing as Requirements to Start a Career in Manufacturing Industry from Engineering Field.
Wahid Industries is a large fan manufacturing company in Pakistan founded in 1936. It produces fans, washing machines, air coolers, and other appliances. The company aims to provide high quality, affordable products and expand internationally. It has grown over the years and now uses modern machinery in its manufacturing process. The company also operates a hospital for employees. It seeks to introduce new product lines while maintaining a commitment to quality.
The document provides a project report for MM Aqua Technologies Ltd's investment plan for 2014-15 and 2015-16. Key points:
- MM Aqua aims to invest Rs. 20.53 crore to enhance production capacity and develop new products through installing a 4-roll calender line, vacuum forming machine, test cooling tower, and automated cutting system.
- The power, refinery, and water treatment industries in India are expected to grow significantly in the coming years, increasing demand for MM Aqua's cooling tower components and products.
- The investment plan aims to allow MM Aqua to manufacture new product designs internally and boost production capacity to better capture market opportunities and compete against new international competitors entering
DEKE Precision Tooling_Molding 2020.6 v1.1Jiewen Li
DEKE has created unique advantages in providing high precision and reliable molds as well as parts for plastics, stamping and die-casting industry, supply for automobile, precision electronics,telecom and medical care industries.
Combining with the tooling fabrication and robust production quality control capacity, we work with our clients and partners in synergy to win-win cooperation.
GARE du MIDIH Open Digital Platforms the adoption of a standards-based open...MIDIH_EU
The Open Digital Platform importance in the Industrial Digital Transformation. Three MIDIH use cases: Lighthouse pilots - how they have benefits from MIDIH Open Source platform
R. Vinothkumar is a project manager with over 7 years of experience in the oil and gas industry. He currently works for FBM-KNM FZCO in Dubai, where he is responsible for executing projects on time and within budget, coordinating between departments, and managing customer relationships. Vinothkumar has experience working on heat exchanger and pressure vessel projects in India and the Middle East. He holds a diploma in mechanical engineering and is proficient in AutoCAD, MS Office, and MS Projects.
IDMC Ltd is an engineering solutions provider established in 1979 that has grown to serve the dairy, brewery, beverage, pharmaceutical, biotechnology, refrigeration, HVAC, and flexible packaging industries. It provides turnkey project installations, technologies, and expertise in thermal management systems, manufacturing, quality accreditation, research and development, and customer service across India.
This document describes the design of an automatic packaging machine. It discusses the introduction and aims of the project, which is to design a low-cost automatic packaging machine to reduce manual labor and increase productivity. It outlines the objectives, target industries, workflow, data collection sources, analysis of production quality and safety improvements. The document provides the circuit diagrams, module descriptions, material selection process, and power supply calculations for the machine's design. The overall purpose is to automate packaging processes for small industries to improve efficiency.
Wahid Industries is a large fan manufacturing company in Pakistan founded in 1936. It produces fans, washing machines, air coolers, and other appliances. The company aims to provide high quality, affordable products and expand internationally. It has grown over the years and now uses modern machinery in its manufacturing process. The company also operates a hospital for employees. It seeks to introduce new product lines while maintaining a commitment to quality.
The document provides a project report for MM Aqua Technologies Ltd's investment plan for 2014-15 and 2015-16. Key points:
- MM Aqua aims to invest Rs. 20.53 crore to enhance production capacity and develop new products through installing a 4-roll calender line, vacuum forming machine, test cooling tower, and automated cutting system.
- The power, refinery, and water treatment industries in India are expected to grow significantly in the coming years, increasing demand for MM Aqua's cooling tower components and products.
- The investment plan aims to allow MM Aqua to manufacture new product designs internally and boost production capacity to better capture market opportunities and compete against new international competitors entering
DEKE Precision Tooling_Molding 2020.6 v1.1Jiewen Li
DEKE has created unique advantages in providing high precision and reliable molds as well as parts for plastics, stamping and die-casting industry, supply for automobile, precision electronics,telecom and medical care industries.
Combining with the tooling fabrication and robust production quality control capacity, we work with our clients and partners in synergy to win-win cooperation.
GARE du MIDIH Open Digital Platforms the adoption of a standards-based open...MIDIH_EU
The Open Digital Platform importance in the Industrial Digital Transformation. Three MIDIH use cases: Lighthouse pilots - how they have benefits from MIDIH Open Source platform
R. Vinothkumar is a project manager with over 7 years of experience in the oil and gas industry. He currently works for FBM-KNM FZCO in Dubai, where he is responsible for executing projects on time and within budget, coordinating between departments, and managing customer relationships. Vinothkumar has experience working on heat exchanger and pressure vessel projects in India and the Middle East. He holds a diploma in mechanical engineering and is proficient in AutoCAD, MS Office, and MS Projects.
IDMC Ltd is an engineering solutions provider established in 1979 that has grown to serve the dairy, brewery, beverage, pharmaceutical, biotechnology, refrigeration, HVAC, and flexible packaging industries. It provides turnkey project installations, technologies, and expertise in thermal management systems, manufacturing, quality accreditation, research and development, and customer service across India.
This document describes the design of an automatic packaging machine. It discusses the introduction and aims of the project, which is to design a low-cost automatic packaging machine to reduce manual labor and increase productivity. It outlines the objectives, target industries, workflow, data collection sources, analysis of production quality and safety improvements. The document provides the circuit diagrams, module descriptions, material selection process, and power supply calculations for the machine's design. The overall purpose is to automate packaging processes for small industries to improve efficiency.
The document proposes a digital cable television (CATV) system called Greatway for a client. The system would include a head-end system, HFC network, and receiver systems. The head-end system would receive TV signals from satellites, fiber, and local stations, convert them to standard transport streams, and broadcast them over the HFC network or IP network. It would also include a conditional access system and EPG to support pay-TV services. The proposal aims to provide over 100 TV programs to subscribers with advanced, secure, and expandable technology meeting international standards.
Schneider is an international company that provides prototyping and low-volume manufacturing solutions using various technologies. It has over 300 employees working across 7 sites worldwide, including locations in Germany, India, China, and other countries. The company offers a wide range of additive manufacturing technologies and materials, as well as casting, machining, and other traditional manufacturing services. Schneider aims to speed up customers' time to market by providing high quality solutions, consultation expertise, and a one stop shop approach.
This document provides an overview of Creators Group of Engineering, which was established in 1995. It specializes in mechanical, electrical, and HVAC engineering works. Some key points:
- It has completed major projects for oil/gas, power, armed forces, and other sectors. It is ISO certified.
- The company aims to become a leading integrated engineering firm in Pakistan with a focus on safety, quality and schedule.
- It provides design, installation, commissioning and maintenance services for mechanical, electrical and HVAC systems.
- Current projects include works for hospitals, manufacturing plants, and other clients. It has a quality management system to ensure project requirements are met.
Peter Oosterveer, Group President, Energy and Chemicals, Fluor Corporation's presentation at the 2010 U.S.-Saudi Business Opportunities Forum in Chicago, IL.
This document provides an overview of Atlas Copco's Oil-free Air Division. It discusses the division's mission to be the leading provider of stationary compressed air and gas systems. It highlights the division's global presence with production plants and customer centers around the world. It also summarizes Atlas Copco's oil-free air strategy and portfolio of oil-free compressor products.
Shenzhen GenixGreen Technology Co., Ltd., which was found in 2011, is committed to providing solutions for high quality, efficient, environmentally friendly and safe portable power source to our daily modern lives! Our batteries are used in all kinds of electronic applications, such as digital consumable, telecommunications product, power tool, electric toy, lamp, laptop computer, GPS navigational material, electronic medical equipment, UPS power, solar power, E-bike, HEV.
The document provides details about an industrial training program at Knit Concern Limited (KCL), a knit composite industry in Bangladesh. It includes information about KCL such as its establishment year, location, departments, achievements, and history. Key details are provided on KCL's knitting, knit dyeing, and back sewing machines. In total, it outlines the industrial training placement and provides an overview of KCL's operations.
Videocon Industries is an Indian conglomerate headquartered in Gurgaon, India that operates in various industries including consumer electronics, home appliances, mobile phones, and telecommunications. The company aims to achieve progress, sustain growth, pursue excellence, and be first with the best products. To improve production management, Videocon seeks to produce the right quality, quantity, and manufacturing cost on time. Recommendations include implementing new technologies like TPM to reduce production loss and increase productivity.
Webinar - Innovatie en Asset Management in de tankopslagStork
Tankopslag is een van de weinige sectoren die goed door de economische crisis van het afgelopen jaar is gekomen. Alle tanks zijn tot de rand toe gevuld door een gunstige combinatie van verhoogd aanbod en verminderde vraag door Corona. In de nabije toekomst gaat de energietransitie een grote impact hebben op de vraag naar fossiele brandstoffen en is nieuwe infrastructuur nodig voor opslag van waterstof en biofuels; op langere termijn ligt de focus op verouderende assets en duurzame ontwikkeling.
Technologische innovatie opent de deur voor robotica, mobiele werkers en voorspellend onderhoud waardoor efficiëntie in operatie en onderhoud een enorme verbeterslag kan maken. Dit krachtenveld levert nieuwe uitdagingen voor tank operators, hoe om te gaan met deze dynamische marktvraag en verschuivende doelstellingen?
In dit webinar geven Marc Hoppenbrouwers en Martijn Glass van Stork antwoord op deze vragen en dragen ze oplossingen aan voor het maken van de juiste keuzes voor optimaal asset management voor opslagtanks.
Vtech cms divisonal presentation may 2014 represented by htcsHTCS LLC
Following VTech's Press Release, covering their Annual Financial Report for FY 2014, the new CMS Divisional Presentation has been published as well. Contact HTCS, LLC for further details, send us an email:
Rolf.Seichter@HTConsultingServices.com
Middle East Static Conference and ShowcaseKayodeAlabi5
This document announces the Middle East Static Equipment Engineering and Maintenance Conference to take place April 14-16 in Dubai, UAE. It provides information on sponsors, speakers, and registration. The conference will focus on current challenges and future solutions for static equipment in oil, gas, and energy industries. Topics will include engineering, design standards, maintenance, reliability, and innovations. Attendees will include equipment manufacturers, service providers, engineers, and other industry professionals. The goal is to address best practices and solutions through knowledge sharing and networking.
ADDRESSING THE CHALLENGES OF RECYCLING IN THE EU THROUGH INNOVATIVE APPROACHESiQHub
Lithion is developing lithium-ion battery recycling solutions using a mechanical separation and hydrometallurgy process to recover 95% of battery components. It has developed these processes at a demonstration plant and aims to license the technology for rapid, local deployment through partnerships. The company is working to scale its technology and has a goal of establishing 8 recycling facilities by 2035 located near battery production sites and major EV markets in North America, Europe, and Asia.
Talk at ort braude innovation and entrepreneurship in industry 4.0 AgmonDavidPorat
This document discusses entrepreneurship opportunities in Industry 4.0 and provides information on UCT's services for startups. UCT offers customized manufacturing and engineering design services. It supports startups through access to research labs, equipment, expert teams and its network of industrial partnerships. The document outlines UCT's value proposition for startups, including strategic support, technological resources and helping startups validate their product-market fit. It also discusses how UCT aims to bridge the gap between startups' needs and corporations' risk aversion through mentoring and its startup accelerator program.
An introduction to OVHcloud’s industrial innovations and what they mean for y...OVHcloud
OVHcloud’s innovations are built on the successful industrialisation of our supply chain and internal manufacturing capabilities, which allows us to deploy first-class bare metal in as little as 120 seconds. Patrick-Gilles Maillot will be taking a close look at how this was achieved, and what it means for the scalability of your own evolving infrastructure.
MEP Engineering deals with Mechanical, Electrical and Plumbing systems which have a vital role in the building industry. Mechanical part includes heating, ventilating and cooling systems often referred to as HVAC. Electrical part includes Electrical designing. Plumbing engg also included.
The document provides details about the machines and processes at Landmark Textile Mills Ltd., including descriptions of 7 dyeing machines and 5 finishing machines, along with their specifications and functions. It also gives an overview of the organizational structure and responsibilities of different production roles. The goal is to provide a comprehensive overview of the company's manufacturing operations, quality control, and management systems.
TID Petroleum and Petrochemical SolutionsPatrick Gates
TID provides modular chemical production solutions using process intensification technology. Their compact modular units can produce chemicals at commercial scale with pilot plant size and costs. Customers realize significant savings through lower capital and operating costs as well as increased profits. TID's value proposition disrupts conventional supply chains by vertically integrating customers and providing immediate returns through higher profits and lower production costs.
This document summarizes a project to study productivity and quality improvement at Videocon's outdoor air conditioner manufacturing process. It provides an introduction to Videocon, outlines objectives to focus on process innovation, quality management, and gaining industrial exposure. Findings include issues with equipment walls, conveyor pallet movement, and manual handling slowing production. Recommendations are to implement total productive maintenance techniques, address equipment wall and conveyor guide problems, automate material movement, and improve training. The conclusion states quality and productivity improvement is an ongoing process requiring new tools and technologies.
- Alok Kumar Saxena is a senior management professional with over 20 years of experience in project management, installation, commissioning, and after-sales services for CNC machines, especially in the manufacturing industry.
- He has strong skills in areas like after-sales service, project execution, electronics engineering, client relationship management, and quality control.
- His experience includes roles like senior engineer, production manager, and lab manager for various companies providing services related to CNC machines and precision optics equipment.
Digital Twins Computer Networking Paper Presentation.pptxaryanpankaj78
A Digital Twin in computer networking is a virtual representation of a physical network, used to simulate, analyze, and optimize network performance and reliability. It leverages real-time data to enhance network management, predict issues, and improve decision-making processes.
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The document proposes a digital cable television (CATV) system called Greatway for a client. The system would include a head-end system, HFC network, and receiver systems. The head-end system would receive TV signals from satellites, fiber, and local stations, convert them to standard transport streams, and broadcast them over the HFC network or IP network. It would also include a conditional access system and EPG to support pay-TV services. The proposal aims to provide over 100 TV programs to subscribers with advanced, secure, and expandable technology meeting international standards.
Schneider is an international company that provides prototyping and low-volume manufacturing solutions using various technologies. It has over 300 employees working across 7 sites worldwide, including locations in Germany, India, China, and other countries. The company offers a wide range of additive manufacturing technologies and materials, as well as casting, machining, and other traditional manufacturing services. Schneider aims to speed up customers' time to market by providing high quality solutions, consultation expertise, and a one stop shop approach.
This document provides an overview of Creators Group of Engineering, which was established in 1995. It specializes in mechanical, electrical, and HVAC engineering works. Some key points:
- It has completed major projects for oil/gas, power, armed forces, and other sectors. It is ISO certified.
- The company aims to become a leading integrated engineering firm in Pakistan with a focus on safety, quality and schedule.
- It provides design, installation, commissioning and maintenance services for mechanical, electrical and HVAC systems.
- Current projects include works for hospitals, manufacturing plants, and other clients. It has a quality management system to ensure project requirements are met.
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This document provides an overview of Atlas Copco's Oil-free Air Division. It discusses the division's mission to be the leading provider of stationary compressed air and gas systems. It highlights the division's global presence with production plants and customer centers around the world. It also summarizes Atlas Copco's oil-free air strategy and portfolio of oil-free compressor products.
Shenzhen GenixGreen Technology Co., Ltd., which was found in 2011, is committed to providing solutions for high quality, efficient, environmentally friendly and safe portable power source to our daily modern lives! Our batteries are used in all kinds of electronic applications, such as digital consumable, telecommunications product, power tool, electric toy, lamp, laptop computer, GPS navigational material, electronic medical equipment, UPS power, solar power, E-bike, HEV.
The document provides details about an industrial training program at Knit Concern Limited (KCL), a knit composite industry in Bangladesh. It includes information about KCL such as its establishment year, location, departments, achievements, and history. Key details are provided on KCL's knitting, knit dyeing, and back sewing machines. In total, it outlines the industrial training placement and provides an overview of KCL's operations.
Videocon Industries is an Indian conglomerate headquartered in Gurgaon, India that operates in various industries including consumer electronics, home appliances, mobile phones, and telecommunications. The company aims to achieve progress, sustain growth, pursue excellence, and be first with the best products. To improve production management, Videocon seeks to produce the right quality, quantity, and manufacturing cost on time. Recommendations include implementing new technologies like TPM to reduce production loss and increase productivity.
Webinar - Innovatie en Asset Management in de tankopslagStork
Tankopslag is een van de weinige sectoren die goed door de economische crisis van het afgelopen jaar is gekomen. Alle tanks zijn tot de rand toe gevuld door een gunstige combinatie van verhoogd aanbod en verminderde vraag door Corona. In de nabije toekomst gaat de energietransitie een grote impact hebben op de vraag naar fossiele brandstoffen en is nieuwe infrastructuur nodig voor opslag van waterstof en biofuels; op langere termijn ligt de focus op verouderende assets en duurzame ontwikkeling.
Technologische innovatie opent de deur voor robotica, mobiele werkers en voorspellend onderhoud waardoor efficiëntie in operatie en onderhoud een enorme verbeterslag kan maken. Dit krachtenveld levert nieuwe uitdagingen voor tank operators, hoe om te gaan met deze dynamische marktvraag en verschuivende doelstellingen?
In dit webinar geven Marc Hoppenbrouwers en Martijn Glass van Stork antwoord op deze vragen en dragen ze oplossingen aan voor het maken van de juiste keuzes voor optimaal asset management voor opslagtanks.
Vtech cms divisonal presentation may 2014 represented by htcsHTCS LLC
Following VTech's Press Release, covering their Annual Financial Report for FY 2014, the new CMS Divisional Presentation has been published as well. Contact HTCS, LLC for further details, send us an email:
Rolf.Seichter@HTConsultingServices.com
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This document announces the Middle East Static Equipment Engineering and Maintenance Conference to take place April 14-16 in Dubai, UAE. It provides information on sponsors, speakers, and registration. The conference will focus on current challenges and future solutions for static equipment in oil, gas, and energy industries. Topics will include engineering, design standards, maintenance, reliability, and innovations. Attendees will include equipment manufacturers, service providers, engineers, and other industry professionals. The goal is to address best practices and solutions through knowledge sharing and networking.
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This document summarizes a project to study productivity and quality improvement at Videocon's outdoor air conditioner manufacturing process. It provides an introduction to Videocon, outlines objectives to focus on process innovation, quality management, and gaining industrial exposure. Findings include issues with equipment walls, conveyor pallet movement, and manual handling slowing production. Recommendations are to implement total productive maintenance techniques, address equipment wall and conveyor guide problems, automate material movement, and improve training. The conclusion states quality and productivity improvement is an ongoing process requiring new tools and technologies.
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#Abstract:
- Learn more about the real-world methods for auditing AWS IAM (Identity and Access Management) as a pentester. So let us proceed with a brief discussion of IAM as well as some typical misconfigurations and their potential exploits in order to reinforce the understanding of IAM security best practices.
- Gain actionable insights into AWS IAM policies and roles, using hands on approach.
#Prerequisites:
- Basic understanding of AWS services and architecture
- Familiarity with cloud security concepts
- Experience using the AWS Management Console or AWS CLI.
- For hands on lab create account on [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
# Scenario Covered:
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- Exploiting IAM PassRole Misconfiguration
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accuracy rate of 99.50%.
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Historically, mechanical engineering has relied heavily on human expertise and empirical methods to solve complex problems. With the introduction of computer-aided design (CAD) and finite element analysis (FEA), the field took its first steps towards digitization. These tools allowed engineers to simulate and analyze mechanical systems with greater accuracy and efficiency. However, the sheer volume of data generated by modern engineering systems and the increasing complexity of these systems have necessitated more advanced analytical tools, paving the way for AI.
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Energy efficiency has been important since the latter part of the last century. The main object of this survey is to determine the energy efficiency knowledge among consumers. Two separate districts in Bangladesh are selected to conduct the survey on households and showrooms about the energy and seller also. The survey uses the data to find some regression equations from which it is easy to predict energy efficiency knowledge. The data is analyzed and calculated based on five important criteria. The initial target was to find some factors that help predict a person's energy efficiency knowledge. From the survey, it is found that the energy efficiency awareness among the people of our country is very low. Relationships between household energy use behaviors are estimated using a unique dataset of about 40 households and 20 showrooms in Bangladesh's Chapainawabganj and Bagerhat districts. Knowledge of energy consumption and energy efficiency technology options is found to be associated with household use of energy conservation practices. Household characteristics also influence household energy use behavior. Younger household cohorts are more likely to adopt energy-efficient technologies and energy conservation practices and place primary importance on energy saving for environmental reasons. Education also influences attitudes toward energy conservation in Bangladesh. Low-education households indicate they primarily save electricity for the environment while high-education households indicate they are motivated by environmental concerns.
1. THE 9TH AISTSSE 2022
Introduction to Manufacturing in Batam and
Understanding Basic Concepts of Manufacturing
as Requirements to Start a Career in
Manufacturing Industry from Engineering Field.
Romansyah Nst
8 November 2022
4. Name : Romansyah Nst
Occupation : Process Engineer / Manufacturing Engineer
Education : UNIMED – FMIPA - Chemistry 2013
Domicile : Batam City, Riau Islands
Experience:
1. Manufacturing Engineer
PT. Casco Automotive Group March 2022 - Current
An Amphenol Company – Manufactures connectors electrical systems for cars.
2. Process Engineer
PT. TDK Electronics Indonesia May 2021 – March 2022
Temperature & Pressure Sensors Business Group (NTC Sensors).
3. Process Engineer
PT. Philips Industries Batam April 2018 – May 2021
Manufactures electronics Business Unit Domestic Appliance for Garment Care (Steam Iron Products).
Hello!
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THE 9TH AISTSSE 2022
5. PHILIPS
5
Finished goods product
Supplier : TDK, Amtek, Prioritas, etc
Customer : General public, Hospital
Garment Care – Steam Iron, Stimmer
Mother & Child care - Baby pacifier
Personal Care - Grooming
Oral Healthcare - Electric toothbrush
Business Unit is an organizational structure such as a department or team
that produces revenues and is responsible for costs.
Unit Bisnis adalah struktur organisasi seperti departemen atau tim
yang menghasilkan pendapatan dan bertanggung jawab atas biaya.
THE 9TH AISTSSE 2022
6. 6
Semi Finished Goods Product
Supplier : Volex, Prioritas,etc
Customer : Philips, Toyota, FORD,
Automotive electronics - Car
Industrial electronics - Industrial Refrigerator, Boiler, etc
Home appliances - Rice cooker, AC, etc
Medical appliances - Health equipment
Temperature Sensor Specialist - NTC (Negative
Temperature Coefficient) dan Thermistor PTC
(Positive Temperature Coefficient).
TDK
THE 9TH AISTSSE 2022
7. 7
Semi Finished Goods Product
Supplier : SP Manufacturing, Goodly, etc
Customer : FORD, GM, FCA, LMC, Volvo, etc
GM - High Voltage
Power Outlets
Volvo – Connectivity USB
FORD – Exterior HVPO
FORD – DC/AC Inverters
An Amphenol Group - Providers of high-technology interconnect, sensor and antenna solutions.
Penyedia solusi interkoneksi, sensor, dan antena berteknologi tinggi.
Markets Served - Automotive, Broadband Communications, Commercial Aerospace, Industrial, etc
Otomotif, Komunikasi Broadband, Ruang Angkasa Komersial, Industri, dll
CASCO
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10. Industrial Estate in Batam
1. Batamindo Industrial Park
2. Bintang Industrial Park I
3. Bintang Industrial Park II
4. Cammo Industrial Park
5. Citra Buana Industrial Park I
6. Citra Buana Industrial Park II
7. Citra Buana Industrial Park III
8. Dragon Industrial Park
9. Executive Industrial Park I
10. Hijrah Industrial Park
11. Horizon Industrial Park
12. Indah Industrial Park
13. Kabil Integrated Industrial Park
14. Kara Industrial Park
15. Kawasan Industri Sekupang Makmur Abadi
16. Kawasan Industri Wiraraja
17. Latrade Industrial Park
18. Lytech Industrial Park
19. Malindo Industrial Park
20. Mega Cipta Industrial Park
21. Panbil Industrial Estate
22. Puri Industrial Park 2000
23. Sarana Industrial Point
24. Taiwan International Park
25. Tunas Industrial Estate
26. Union Industrial Park
batampos.co.id
26 Industrial
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THE 9TH AISTSSE 2022
12. Type of Manufacturing in Batam
batampos.co.id
1. Miscellaneous Industry 38 companies
2. Electronics and Electrical Industry 98 companies
3. Furniture Industry 12 companies
4. Paper and Cardboard Industry 36 companies
5. Chemical Industry 46 companies
6. Leather, Plastics and Packaging Industry 138 companies
7. Industrial Metal an Machinery 211 companies
8. Food and beverage industry 41 companies
9. Oil and gas industry and supporting 49 companies
10. Tourism and creative industries 36 companies
11. Tobacco processing industry 20 companies
12. Shipping industry and supporting 138 companies
13. Textile and textile products industry 28 enterprises
14. Livestock and fishery industry 7 companies
15. Industrial Services 101 companies
16. Construction Industry Services 118 companies
1.309 Companies
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13. Industrial Estate in Batam
Electronics Industry Chemical Industry Packing Industry
Industrial Metal shipyard Industry Oil & Gas
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16. Definition of Manufacturing
A system in which raw materials are processed from one form into another, known as a product,
gaining a higher or added value in the process and thus creating wealth in the form of a profit.
Sebuah sistem di mana bahan mentah diproses dari satu bentuk ke bentuk lain, yang dikenal sebagai produk,
memperoleh nilai lebih tinggi atau lebih dalam proses dan dengan demikian menciptakan kekayaan dalam bentuk
keuntungan.
Product
Raw material
Manufacturing
system
Value added
by processing Profit
Basic model of manufacturing system adding value
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THE 9TH AISTSSE 2022
17. Inputs and outputs
of a manufacturing system
Inputs and outputs of a manufacturing system
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18. Manufacturing organizational
structures
Forecasting Product
design
Production
planning
Recruitment Buying
Order
processing Research and Quality
development assurance
Plant
maintenance
Training and
development
Industrial
relations
Capital
finance
Vendor
Cost rating
accounting
Market
research Standards and
specifications
Service and
distribution Industrial
engineering
Budgeting
Investment
analysis
Financial
reporting
Data
processing
Manufacturing
engineering
Production
control
Production
Accounts
Finance
marketing
Purchasing
Finance and
accounts
Human
resources
Manufacturing
Engineering
Sales and
Managing
Director
A functional structure
Safety
Logistic
Store
Training
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20. Production RM receipt
Inspection
Material
Storage
Production Despatch
Material
OK or Not
?
OK
Send to
supplier
Reject
Are the
parts ok?
Rework
Quality
Alert Note
Scrap Yard
OK
Packaging &
Labelling
Not OK
Scrap Note
as per
packing std
Receiving
Insp. report
Production process occurs.
Tempat terjadinya process produksi.
Production Line
Production Process
Stages of turning raw material
into finished products with the
help of machines and operators.
Tahapan mengubah raw material
menjadi produk jadi dengan
bantuan mesin dan operator.
Process Flow Chart Process Production
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31. Product Knowlegde
Part No : 1213600118
Desc : GM T1XX 110V
BOM : Raw material list
Drawing : Specification
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32. Product Knowlegde
1
2
3
3
4
4
5
6
7 8
9
10
9
11
12
13
14
16
15
17
18
18
19
19
3
4
20
21
22
23
18
24
25
1. Main PCBA
2. Terminal Nema 20 (2x)
3. Spring cover (3x)
4. Hinge (3x)
5. Sensor PCBA nema20
6. Supporter
7. Pig tail
8. Connector sensor 1
9. Connector sensor 2
10. Matting CB1
11. Matting CB2
12. Housing
13. Cover storage bin
14. Rubber seal housing
15. Enable button
16. Rear Housing
17. Sensor PCBA nema20+30
18. Terminal Nema 20
19. PIN cover (3x)
20. Terminal Nema 30 (3)
21. Circuit Breaker (2x)
22. Light Guide
23. Cover Outlet nema 20/30 (3x)
24. Rubber Seal Cover (3x)
25. Tapping Screw (33x)
Bill of Materials (BOM) = Material used in making the finish good
Non–BOM = Machine,
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33. Project Release
Customer
Step 1
• Market demand
• Improvement
R&D / Designer
Step 2
• Designing
• Lab scale trial
• BOM & Drawing, etc
NPI
Step 3
• APQP
• Time management
• As a liaison between departments
Engineering
Step 4
• Review,
• Manufactur scale trial
• Release to production
• Documentation (WI, PFMEA, PSW, PPAP)
• Training
Production
Step 5
• Mass production
Role Quality on Production
To ensure quality in :
1. Raw material
2. in process
3. finish good
Customer Complaint
Deviation Process /
Product
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35. Skill Need it
1. Communication
• Meeting
• Email / Chat
2. System Application and Product (SAP)
• Information material & product
3. Lean Manufacturing
• Eliminate waste & sustainably deliver value to the
customer
4. Problem Solving
• Issue
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36. Lean Manufacturing
Lean is an effort to continuously improve by eliminating waste (activities that are not
value added) to provide value to customers.
Lean adalah suatu upaya perbaikan berkesinambungan dengan cara menghilangkan pemborosan/waste
(aktivitas yang tidak bernilai tambah) untuk memberikan nilai kepada pelanggan.
Benefits of elimination of waste:
- Faster leadtime Leadtime lebih cepat
- Improved product quality Kualitas produk meningkat
- Low operating costs Biaya operasi rendah
- Culture of improvement increases Budaya perbaikan meningkat
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37. Value & Waste
Categories of activity in a process:
1. Value-added activity
• add value to the product, paid customers (Assy cover to housing)
menambah nilai produk, dibayar pelanggan
2. Non value-added activity
• does not add value to the product, does not pay customers ( Screening cover OK & Shortmold)
tidak menambah nilai produk, tidak dibayar pelanggan
3. Value enabler
• not paid but other processes required (Add Camera detection printing cover)
tidak dibayar tapi dibutuhkan proses lain
Value-added
Non value-added - Screeing
Value enabler
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THE 9TH AISTSSE 2022
38. Value & Waste
Defect / Rework
Defective or reprocessed products will not be paid by customers.
Produk cacat atau pengolahan ulang tidak akan dibayar pelanggan.
Over production
Exceeding demand & Ahead of schedule.
Melebihi permintaan& Lebih awal dari jadwal
Waiting
The waiting process can occur processes that do not flow smoothly.
Proses menunggu bisa terjadi proses yang tidak mengalir lancer
Not utilizing people
Failure to take advantage of the time and intellectuals of personnel leads to
decreased productivity.
Kegagalan memanfaatkan waktu dan intelektual personil menyebabkan produktivitas menurun
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39. Value & Waste
Transportation
Unnecessary or excessive removal/transport.
Pemindahan / pengangkutan yang tidak diperlukan atau berlebihan
Inventory
Excessive inventory will result in: capital increase, use of the room, additional
administration, risk of damage
Inventori berlebihan akan mengakibatkan:penambahan modal, penggunaan ruangan, administrasi
tambahan, resiko kerusakan
Motion
Unnecessary movements for example to search for goods, tools, files.
Gerakan yang tidak diperlukan misalnya untuk mencari barang, alat, file.
Extra processing
The addition of processes that are not needed / do not add value to the
product will burden production costs and result in time/labor inefficiencies.
Penambahan proses yang tidak diperlukan / tidak menambah nilai produk akan membebani biaya
produksi dan mengakibatkan inefisiensi waktu/tenaga.
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THE 9TH AISTSSE 2022
40. Prinsip Lean
2. Map the
VALUE STREAM
4. Establish
PULL
5. Seek
PERFECTION
1. Identify
VALUE
3. Create
FLOW
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41. LEAN TOOLS
No Tools Information
1. 5S Arrangement of work areas to eliminate waste caused by poorly organized work areas.
Pengaturan area kerja untuk mengeliminasi pemborosan yang ditimbulkan akibat area kerja
yang kurang terorganisir.
5S = Seiri (Sort), Seiton (Storage), Seiso (Shining), Seiketsu (Standardize), Shitsuke (Self-
Discipline)
2. Andon A visual system that informs the status of the process so that abnormalities can be
detected immediately and action can be taken immediately.
Sistem visual yang menginformasikan status proses sehingga abnormalitas bisa langsung
terdeteksi dan tindakan bisa segera diambil.
3. Gemba Direct observation in the field of the place where the process / activity is carried out to
improve the understanding of the process and its problems.
Pengamatan langsung di lapangan tempat di mana proses/aktivitas dilakukan untuk
meningkatkan pemahaman proses beserta permasalahannya.
4. Heijunka A form of production scheduling that aims to make batches smaller by
sequencing/combining product variants in the same process.
Bentuk penjadwalan produksi yang bertujuan untuk membuat batch lebih kecil dengan
pengurutan/kombinasi varian produk dalam proses yang sama.
5. Hoshin Kanri Alignment between the company's strategy, management planning, and work on the
production floor.
Penyelarasan antara strategi perusahaan, perencanaan manajemen, dan pekerjaan di lantai
produksi.
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THE 9TH AISTSSE 2022
42. LEAN TOOLS
6. Jidoka Designing tools that have partial automation capabilities and can stop when defects are
detected.
Perancangan alat yang memiliki kemampuan otomatisasi parsial dan bisa berhenti saat ada
cacat terdeteksi.
7. Kaizen A strategy in which the workers work together proactively to make improvements in the
production process.
Strategi di mana para pekerja bekerja sama secara proaktif untuk melakukan perbaikan dalam
proses produksi.
8. Kanban The method of regulating the flow of goods, both internal and external, by means of signal
cards.
Metode pengaturan aliran barang, baik internal maupun eksternal, dengan menggunakan
kartu sinyal.
9. OEE The technique of measuring the productivity of a process is based on three measures:
availability, performance, and quality.
Teknik pengukuran produktivitas suatu proses berdasarkan tiga ukuran: availabilitas, kinerja,
dan kualitas.
10. Poka Yoke Designing error detection and prevention to achieve zero defects.
Perancangan deteksi dan pencegahan kesalahan untuk mencapai zero defects.
No Tools Information
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THE 9TH AISTSSE 2022
43. No Tools Keterangan
11. Single Minute Exchange of
Die
Reduced setup time.
Pengurangan waktu setup.
12. Takt Time The speed of production with customer demand.
Penyeimbangan kecepatan produksi dengan permintaan pelanggan.
13. Total Productive
Maintenance
A comprehensive system/machine maintenance approach that is proactive and
preventive to maximize system/machine uptime.
Pendekatan pemeliharaan sistem/mesin yang menyeluruh yang bersifat proaktif dan
preventif untuk memaksimalkan waktu operasional sistem/mesin.
14. Visual Management Visual indicators or controls that are used in production premises to improve the
delivery of information.
Indikator atau kontrol visual yang digunakan di tempat produksi untuk
meningkatkan penyampaian informasi.
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44. A problem is defined as a discrepancy (gap) between the way something is (current
state or actual) and the way you want it to be (desired state, standard, goal, etc.)
Masalah adalah kesenjangan antara cara sesuatu (keadaan saat ini atau aktual) dan cara yang Anda
inginkan (keadaan yang diinginkan, standar, tujuan, dll.)
A solid problem statement must have four elements:
Goal/Standard,Actual,Gap,Trend (behavior over time)
Current
Condition
Target
Condition
Gap = Problem
Problem Solving is a structured sequence of team based activities that you apply to bridge
the gap between a current and a target condition.
Pemecahan Masalah adalah urutan terstruktur dari aktivitas berbasis tim yang Anda terapkan untuk menjembatani
Current Condition kesenjangan antara kondisi saat ini dan kondisi target
Problem Solving
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THE 9TH AISTSSE 2022