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INDUSTRIALISED BUILDING SYSTEM (IBS)
“ is a system which suit all architecturaldemands & not a machine or component ”
TECHNICALPROPERTY
HC PRECAST SYSTEM
- PATENTED UNITED STATE : US 6.819.870B2
- PATENTED MALAYSIA : MY - 124213-A IN 2006
- PATENTED MALAYSIA : MY - 139712-A IN 2009
- INTERNATIONAL PUBLICATIONS
- COLLABORATION WITH AGENCY
- QUALITY CONTROL & ASSURANCE
- INDEPENDENT CHECKER
- Our design and casting are following strictlyto BS
- The system is designed and approved by PE and endorsed by independent checker
- Thickness of the wall can be customized according to requirement.
-The wall is designedto provide adequate fire resistance according to demand (withminimum 2hours as per BS8110)
HC PRECAST SYSTEM
IBS Superstructure In Malaysia 3in1
Load Bearing Wall + Modular Shear Keys Wet Joint + Box System
Completed In 10 Days With 6 Workers : Speed, Quality, Clean, Green & Environment
INDUSTRIALISED BUILDING SYSTEM (IBS)
“Is a system which suits all architecturaldemands & not a machine or component”
- The wall is designedto provide adequate fire resistance according to demand (with minimum 2hours as per BS8110)
- The system is designedand approved by PE and endorsed by independent checker
- Thickness ofthe wall canbe customizedaccording to requirement
- Our design and casting are following strictly to BS
ONE OF THE WAYSTO IMPROVE THE OUTFLOWOF CURRENCYIS THE
UTILIZATION OF INDUSTRIALBUILDING SYSTEM ( IBS )
TRAINING UNIT
8 years expose precast wall, precast staircase,
half slab & precast beam with in-situ column.
- No touch-up - No water proofing
- No leaking - No crack
FACTORY CAPACITY : 21 ACRES
Existing production 8 acres : 1,800 to 2,500 units
of single storey (1000 ft2)per year
Future development 13 acres :2,500 to 3,500 units of
single storey(1000 ft2) per year
USA : Jerome P.Lynch - 2013
“ Earthquakes and Structures “
(Impact Factor2012 = 1.381,
One of the highest among other
structural earthquake engineering
journals,
indexed by Journal Citations
Reports®, ISI Thomson Reuters)
PORTUGAL : 15TH WORLD CONFERENCE - 2012
PORTUGAL : 15TH WORLD CONFERENCE - 2012
GERMANY : CPI – 2011 ( 8 Different Languages)
EARTHQUAKE RESISTANCE
TEST OF SCALED DOWN
DOUBLESTOREY BUILDINGBY
HC PRECASTSYSTEM IN
COLLABORATION WITH UTM,
JOHOR BASED ON 8 MAJOR
EARTHQUAKES, IN THE WORLD
BUILDING & INVESTMENT – 1 / 2011
BUILDING & INVESTMENT – 1a / 2011
COLLABORATIONWITH AGENCY – 1b / 2011
COLLABORATIONWITH AGENCY
COLLABORATION WITH AGENCY
COLLABORATIONWITH AGENCY - 1
COLLABORATION WITH AGENCY – 1a
COLLABORATION WITH AGENCY – 1b
INDEPENDENT CHECKER – 1
INDEPENDENT CHECKER – 2&3
INDEPENDENT CHECKER – 4&5
ReboundHammer test carried out
daily & on selected Panel
QUALITY CONTROL & ASSURANCE
Ready Mixed Concrete : Concrete Grade to comply Engineer’s requirements.
- Slump Test carried out on every delivery.
- Cube Test taken for every 20m3.
QUALITY CONTROL & ASSURANCE
- Lifting Of Panelonly afterminimum 18 hours or as specified by Engineer.
- Panelstoredat stock yard for 7 days or as specifiedby Engineer curing before delivery to site.
- Panelstack individually as apposedto one on top anotherto prevent cracks
QUALITY CONTROL & ASSURANCE
Manufacturer and system
supplier of the element is
the BEST and MOST
EXPERIENCED installer
of the providedbuilding
precast element.
The same concept applies
when we buy computer
and hardware
Eliminate improper
handling installation by
3rd party contractors
PROPOSE TO GOVERNMENT & PRIVATE DEVELOPER
Invite industrializedbuilding system provider withmanufacturing facility(flexibilityto suit all architectural
demands) to participate to built the show unit with workbelow and superstructure without finishing for the
Government & Private Developer to identify the system in terms of quality, speed and environment for supply in its
development.
----------------------------------------------------------------------------------------------------------------------------------------------------
1. Architect
• Appointed by the Government & Private Developer.
• Designof single storey bungalow of 1,000 ft2 (affordable home), up to superstructure without
finishing.
• With M&E requirement.
• Wall finishing withplaster or skim coat only.
• Door and window frame included except door leave.
• Ground floor without tiling.
2. Industrialized building system manufacturer have formed their BQ for superstructure
(interms of wall area) and to submit work program withsequence of workfor recordpurposes.
3. Proper recordby the Government & Private representative during construction, in terms of labour and machinery
involved per day up to completion(superstructure only).
4. Conquas or QLassic consultant ( 2 ) engaged by the Government & Private Developer.
5. Cost Comparison for each Industrialized Building System Manufacturer by the Government & Private
Developer (for superstructure only). Cost will be fixed for the selectedmanufacturer and supply to its
development.
HC Precast System: Industrial Building System, or Component?
Tiong, P.L.Y. and Teow, B.H.
What are the important elements required to complete a building to perform its function?
Buildings, as we know require few basic structural components to form an integral system to contain
its occupants to protect them from weather and external hazards. These components, as we know are
beam, column, staircase and wall.
To speed up construction as well as decreasing dependant on heavy site works, the government
are encouraging a relatively new-method of construction, termed as Industrialized Building System
(IBS). However, what does IBS truly mean? Many precast manufacturers turn to use limited types of
precast element in order to satisfy the minimum percentage of prefabricated materials in order to
qualify for government projects. For example, by resorting to only precast beam and column (i.e.
precast skeletal system), large amount of brick-wall assembling work is still required when the frame
is in place. The same goes for concreting of staircase. Some may say, why don’t we use precast wall
together with precast frame? Okay, while this problem does not occur in countries like the U.S. or
European, we have to accept the fact that the construction tolerance of local builders is a serious
issue. The precast wall is unable to sit in place if the frame system beneath or above the wall does not
form the exact angle as required.
Hence, in HC Precast System, we have come up with a complete precast building system where
the level of site grouting work is kept to minimum. Only casting of connection between the precast
elements is required. The complete system, consisting of precast beam, load-bearing wall, and
staircase are able to provide the whole precast system rather than individual components. Besides
that, our casting and lifting technology are able to produce wall panel with any types of openings,
thus eliminating the need to rely on conventional brick-wall even for special architectural demands.
DESIGNED BY YOU
PRODUCED BY
HC PRECAST SYSTEM
THANK YOU

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HC PRECAST SYSTEM's Technical Property

  • 1. INDUSTRIALISED BUILDING SYSTEM (IBS) “ is a system which suit all architecturaldemands & not a machine or component ” TECHNICALPROPERTY HC PRECAST SYSTEM - PATENTED UNITED STATE : US 6.819.870B2 - PATENTED MALAYSIA : MY - 124213-A IN 2006 - PATENTED MALAYSIA : MY - 139712-A IN 2009 - INTERNATIONAL PUBLICATIONS - COLLABORATION WITH AGENCY - QUALITY CONTROL & ASSURANCE - INDEPENDENT CHECKER - Our design and casting are following strictlyto BS - The system is designed and approved by PE and endorsed by independent checker - Thickness of the wall can be customized according to requirement. -The wall is designedto provide adequate fire resistance according to demand (withminimum 2hours as per BS8110)
  • 2. HC PRECAST SYSTEM IBS Superstructure In Malaysia 3in1 Load Bearing Wall + Modular Shear Keys Wet Joint + Box System Completed In 10 Days With 6 Workers : Speed, Quality, Clean, Green & Environment INDUSTRIALISED BUILDING SYSTEM (IBS) “Is a system which suits all architecturaldemands & not a machine or component” - The wall is designedto provide adequate fire resistance according to demand (with minimum 2hours as per BS8110) - The system is designedand approved by PE and endorsed by independent checker - Thickness ofthe wall canbe customizedaccording to requirement - Our design and casting are following strictly to BS ONE OF THE WAYSTO IMPROVE THE OUTFLOWOF CURRENCYIS THE UTILIZATION OF INDUSTRIALBUILDING SYSTEM ( IBS )
  • 3. TRAINING UNIT 8 years expose precast wall, precast staircase, half slab & precast beam with in-situ column. - No touch-up - No water proofing - No leaking - No crack
  • 4. FACTORY CAPACITY : 21 ACRES Existing production 8 acres : 1,800 to 2,500 units of single storey (1000 ft2)per year Future development 13 acres :2,500 to 3,500 units of single storey(1000 ft2) per year
  • 5. USA : Jerome P.Lynch - 2013 “ Earthquakes and Structures “ (Impact Factor2012 = 1.381, One of the highest among other structural earthquake engineering journals, indexed by Journal Citations Reports®, ISI Thomson Reuters)
  • 6. PORTUGAL : 15TH WORLD CONFERENCE - 2012
  • 7. PORTUGAL : 15TH WORLD CONFERENCE - 2012
  • 8. GERMANY : CPI – 2011 ( 8 Different Languages)
  • 9. EARTHQUAKE RESISTANCE TEST OF SCALED DOWN DOUBLESTOREY BUILDINGBY HC PRECASTSYSTEM IN COLLABORATION WITH UTM, JOHOR BASED ON 8 MAJOR EARTHQUAKES, IN THE WORLD BUILDING & INVESTMENT – 1 / 2011
  • 10. BUILDING & INVESTMENT – 1a / 2011
  • 20. ReboundHammer test carried out daily & on selected Panel QUALITY CONTROL & ASSURANCE Ready Mixed Concrete : Concrete Grade to comply Engineer’s requirements. - Slump Test carried out on every delivery. - Cube Test taken for every 20m3.
  • 21. QUALITY CONTROL & ASSURANCE - Lifting Of Panelonly afterminimum 18 hours or as specified by Engineer. - Panelstoredat stock yard for 7 days or as specifiedby Engineer curing before delivery to site. - Panelstack individually as apposedto one on top anotherto prevent cracks
  • 22. QUALITY CONTROL & ASSURANCE Manufacturer and system supplier of the element is the BEST and MOST EXPERIENCED installer of the providedbuilding precast element. The same concept applies when we buy computer and hardware Eliminate improper handling installation by 3rd party contractors
  • 23. PROPOSE TO GOVERNMENT & PRIVATE DEVELOPER Invite industrializedbuilding system provider withmanufacturing facility(flexibilityto suit all architectural demands) to participate to built the show unit with workbelow and superstructure without finishing for the Government & Private Developer to identify the system in terms of quality, speed and environment for supply in its development. ---------------------------------------------------------------------------------------------------------------------------------------------------- 1. Architect • Appointed by the Government & Private Developer. • Designof single storey bungalow of 1,000 ft2 (affordable home), up to superstructure without finishing. • With M&E requirement. • Wall finishing withplaster or skim coat only. • Door and window frame included except door leave. • Ground floor without tiling. 2. Industrialized building system manufacturer have formed their BQ for superstructure (interms of wall area) and to submit work program withsequence of workfor recordpurposes. 3. Proper recordby the Government & Private representative during construction, in terms of labour and machinery involved per day up to completion(superstructure only). 4. Conquas or QLassic consultant ( 2 ) engaged by the Government & Private Developer. 5. Cost Comparison for each Industrialized Building System Manufacturer by the Government & Private Developer (for superstructure only). Cost will be fixed for the selectedmanufacturer and supply to its development.
  • 24. HC Precast System: Industrial Building System, or Component? Tiong, P.L.Y. and Teow, B.H. What are the important elements required to complete a building to perform its function? Buildings, as we know require few basic structural components to form an integral system to contain its occupants to protect them from weather and external hazards. These components, as we know are beam, column, staircase and wall. To speed up construction as well as decreasing dependant on heavy site works, the government are encouraging a relatively new-method of construction, termed as Industrialized Building System (IBS). However, what does IBS truly mean? Many precast manufacturers turn to use limited types of precast element in order to satisfy the minimum percentage of prefabricated materials in order to qualify for government projects. For example, by resorting to only precast beam and column (i.e. precast skeletal system), large amount of brick-wall assembling work is still required when the frame is in place. The same goes for concreting of staircase. Some may say, why don’t we use precast wall together with precast frame? Okay, while this problem does not occur in countries like the U.S. or European, we have to accept the fact that the construction tolerance of local builders is a serious issue. The precast wall is unable to sit in place if the frame system beneath or above the wall does not form the exact angle as required. Hence, in HC Precast System, we have come up with a complete precast building system where the level of site grouting work is kept to minimum. Only casting of connection between the precast elements is required. The complete system, consisting of precast beam, load-bearing wall, and staircase are able to provide the whole precast system rather than individual components. Besides that, our casting and lifting technology are able to produce wall panel with any types of openings, thus eliminating the need to rely on conventional brick-wall even for special architectural demands.
  • 25. DESIGNED BY YOU PRODUCED BY HC PRECAST SYSTEM THANK YOU