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A stunning choice for “LED Light”
        Taconic’s MCCL


      TacLED
          Korea Taconic
Contents
      Features                       2
      Product Portfolio              3
      Heat Dissipation               4-7
      Dielectric Breakdown Voltage   8-9
      Hipot                          10-14
      Peel strength                  15-16
      Aluminium surface treatment    17
      Punchability                   18
      General Properties             19
      UL                             20-21
      How to order                   22



                             -1-
Features
   Customized Products Line Up
    (Commercial/Bendable MCCL, Various Copper Thickness)
   Guaranteed Hipot Reliability – 100% sorted out
   Higher PCB yield
    (Good PCB processability & stable punchability)
   Bigger width than 700mm is available
   Excellent Heat Dissipation
   Superior Dielectric Breakdown Voltage
   Ultra High Thermal Resistance
   Outstanding Dielectric Adhesion Strength on Al & Cu


                                 -2-
Product Portfolio
  Structure        Copper Foil
                        Dielectric


                     Base Metal


  Portfolio
                  Available Metal                                      Dielectric Thickness(㎛)
                                                        Real Thermal
                                          Dielectric
   Grade                                                Conductivity
                                         constituent
                                                          (W/m/K)
                 Type        Thickness                                  Standard    Available



TacLED-10/85   Aluminium                                    1.0            85
                               0.6mm
                A-5052,                                                                50
                               1.0mm
                                         Epoxy+Filler                                   ~
                               1.5mm
                Copper                                                                100
                               2.0mm
TacLED-20/85     C-106                                      1.7            85




                                            -3-
Heat Dissipation
 Overall T/C & T/I
                                                                           Over-all              Dielectric
                   Dielectric                      Metal              Thermal Conductivity   Thermal Impedance
     Trace
                    Thermal                                                 (W/mK)                (℃㎠/W)
   Copper Foil
                  Conductivity
      (oz)
                    (W/mK)
                                         Al-5052           Cu Plate
                                                                       Real Value*(Calc.)       Calc. Value
                                          (mm)              (mm)


        1               1                  1.0                             25.0 (12.1)             0.85


        1               1                                    1.0           34.0 (12.8)             0.85


        1              1.7                 1.0                             40.0 (19.5)             0.50


        1              1.7                                   1.0           56.0 (21.3)             0.50


 * Measured in Laser Flash   in Ajou Univ. Lab. in 2010




                                                            -4-
Heat Dissipation
 Comparative Thermal Conductivity
 - Measuring Method : Laser Flash Type(ASTM E1461)
 - Analyzer : Thermal Diffusivity Instrument by NETZSCH

 3.0


 2.5
                                                           1.9

 2.0            1.7           1.6

                       1.3                   1.3
 1.5                                  1.2
        1.1


 1.0                                                 0.7



 0.5


 0.0




                                      -5-
Heat Dissipation
 Measuring heat dissipation by chip temp.
 - Measuring System : Chip Temperature Convergence

                                                                                                       [ Heat Release Curve ]
                                          Load
                                                                                            60
                                                                                            55
                                                                                            50




                                                                              Temperature
                                                 Thermocouple                               45
                                                                                            40
                                                                                            35
                                                                                                                      ΔT
                                                  Heat Generation Chip
      Electric Power                                     (20W)                              30
         Supplier
                                                                                            25

   Heating Controller                                   Sample                              20
                                                                                                 0 600 12001800240030003600420048005400600066007200
                                                                                                                   Time(sec)



                                                                 50mm
                          Heat Sink                    50mm              Cu
             (1.2 ℃/W, Size 15cm×14.7cm×5cm)
                                                                         Dielectric
                                                                          Al




                                                       -6-
Heat Dissipation
 Comparative Chip Temperature

58
                                                                          56.8


56
                                 54.3                              54.1
                                                     53.9
                                              53.5          53.3
54   53.1
            52.3
                   51.7
52
                          50.5

50


48


46


44




                                        -7-
Dielectric breakdown voltage
 Specimen and Equipment

  Specimen : Unclad 85㎛ thick    Test Equipment : Puncture Tester




                                    -8-
Dielectric break down voltage
 Test Condition & Results                                                                  Unit : kV

            Condition                 Need            n           Min.          Max.         Avg.

                 A                                    30           7.1           8.7          7.8

           C-500/85/85                                10           5.0           6.4          5.9

          C-168/121/100                               10           5.1           7.0          6.1

             D-2/100                  above           30           5.0           7.4          5.7
                                       5kV

             E-0.5/260                                10           5.2           8.3          7.6

            E-1000/160                                10           5.0           5.9          5.4

     1000cycle 150℃/30min
                                                      10           5.2           6.5          5.8
         -50℃/30min

  ※ 1) A : As it is, C : Environment Chamber, D : Dip, E : Oven – Time(hrs)/Temp.(℃)/Humidity(%RH)
    2) Referece Sample : TacLED-10/85
                                                    -9-
What is a Hipot test
 Definition    An abbreviation for High Potential test
                Also called a dielectric withstand test


 Objective     Below the established Breakdown Voltage is applied
                To verify electrical insulation in PCB, cables, motors, etc.


 Apparatus & Test




                                   - 10 -
How to operate Hipot
 Test Condition           1500




                     VDC
   @1mA                    1000



                            500



                             0
                                  0        1   2   3   4        5
                                                           Seconds

 Q-Policy          Performed as a 100% production line test
                       on all products upon customer request
                    Pass Go, Fail No Go
                    Assuring customers electric safety


                                      - 11 -
Hipot result
 Burnt shape




                Burnt shape by short @1200VDC




                        - 12 -
Hipot Reliability
 Specimen and Equipment

  Specimen : Etched MCCL with copper dot


                       2.5φ Copper dot



                                Test Equipment : Hipot Tester




                                         - 13 -
Hipot Reliability
 Test Condition & Results                                                           Unit : pcs

                 Condition                        Need             Tested           Passed

                      A                                              30                30

                C-500/85/85                                          10                10

               C-168/121/100                                         10                10
                                                 above
                  D-2/100                         3kV                30                30
                                                 @1mA
                 E-0.5/260                                           10                10

                E-1000/160                                           10                10

          1000cycle 150℃/30min
                                                                     10                10
              -50℃/30min
  ※ 1) A : As it is, C : Environment Chamber, D : Dip, E : Oven – Time(hrs)/Temp.(℃)/Humidity(%RH)
    2) Referece Sample : TacLED-10/85 –C1/Al 1.5mm
                                                   - 14 -
Peel Strength
 Specimen and Equipment

  Specimen : 3.2mm width trace    Test Equipment : Instron




                                     - 15 -
Peel Strength
 Specimen and Equipment                                                               Unit : kg/cm

           Condition                 Need            n           Min.          Max.         Avg.

                A                                    10          1.80          2.00          1.93

          C-500/85/85                                5           1.50          1.59          1.54

         C-168/121/100                               5           1.52          1.62          1.56

                                     above
            D-2/100                                  5           1.85          1.96          1.93
                                   1.2kg/cm

            E-0.5/260                                5           1.67          1.75          1.72

           E-1000/160                                5           1.65          1.91          1.76

    1000cycle 150℃/30min
                                                     5           1.88          1.97          1.90
        -50℃/30min

 ※ 1) A : As it is, C : Environment Chamber, D : Dip, E : Oven – Time(hrs)/Temp.(℃)/Humidity(%RH)
   2) Referece Sample : TacLED-10/85 –C1/Al 1.5mm
                                                  - 16 -
Aluminum surface treatment
 Roughness by Ra & SEM(x500)
         Taconic                    D company                    P company

        0.33~0.44㎛                  0.36~0.62㎛                   0.31~0.77㎛




※ A larger surface area brings a faster heat transfer and a stronger bonding!

                                         - 17 -
Punchability
 Die Punching in 150MT Press – 10/85-C1/AL1.5mm
  Die punched sample




  Cross-sectional View       Edge side View
                                   Left




                                   Right




                          - 18 -
General Properties
                                          Typical Values

           Properties                 Test Method            Unit      TacLED-10   TacLED-20
    Thermal Conductivity(k)           ASTM E1461            W/m∙K         1.0         1.7
     Dielectric Thickness(t)                -                 µm          85          85
    Thermal Impedance(t/k)*1                -               ℃cm2/W       0.85         0.5

                                     IPC-TM-650 2.4.8       kg/cm         1.8         1.8
   Peel Strength(1oz ED Cu)
                                    (Test Condition A)       lbs/in      10.0        10.0
                                       ASTM D149
Dielectric Breakdown Voltage(AC)                           kV(kV/mm)   > 6(70.5)   > 6(70.5)
                                    (Test Condition A)

Dielectric Constant      @1MHz     IPC-TM-650 2.5.5.3          -          4.5         6.0

Dissipation Factor       @1MHz     IPC-TM-650 2.5.5.5.1        -         0.022       0.029
   Solder Resistance(@300℃)                 -                min         > 20        > 20
       Surface Resistivity         IPC-TM-650 2.5.17.1      Mohm       > 1.0E+16   > 1.0E+16
       Volume Resistivity          IPC-TM-650 2.5.17.1     Mohm∙cm     > 1.0E+16   > 1.0E+16
      Moisture Absorption          IPC-TM-650 2.6.2.1         %          < 0.5       < 0.5
               Tg                         DMA                 ℃           135         116
       CTE(α1/α2, Z axis)          ASTM D3386(TMA)          ppm/℃       41/127      34/123
      Flammability Rating                 UL-94                -          V-0         V-0


                                                  - 19 -
Life time by UL746E
 Mechanical and Electrical Life Time Prediction for Dielectric


                                          100,000
   Life time (UL746E 50% initial value)




                                           10,000
                                                    115   125   135         145         155   165   175

                                                                      Temperature (℃)




                                                                           - 20 -
UL
 Certification
 - File No. : QMTS2.E335041


 RTI
 - Acquired RTI up to date
  : 90℃
 - Raising to 130℃
  : in April. 2012


 CTI
 - Acquired 600V




                              - 21 -
How to order
 Available Size
   Standard : 510x610 mm (quarter sheet)
   Available : smaller panel sizes; also > 700mm panel length




 Available Aluminium
   grade 5052
   0.5, 0.6, 0.8, 1.0 and 1.5 mm




                                    - 22 -

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Taconic Tac-LED-10

  • 1. A stunning choice for “LED Light” Taconic’s MCCL TacLED Korea Taconic
  • 2. Contents  Features 2  Product Portfolio 3  Heat Dissipation 4-7  Dielectric Breakdown Voltage 8-9  Hipot 10-14  Peel strength 15-16  Aluminium surface treatment 17  Punchability 18  General Properties 19  UL 20-21  How to order 22 -1-
  • 3. Features  Customized Products Line Up (Commercial/Bendable MCCL, Various Copper Thickness)  Guaranteed Hipot Reliability – 100% sorted out  Higher PCB yield (Good PCB processability & stable punchability)  Bigger width than 700mm is available  Excellent Heat Dissipation  Superior Dielectric Breakdown Voltage  Ultra High Thermal Resistance  Outstanding Dielectric Adhesion Strength on Al & Cu -2-
  • 4. Product Portfolio  Structure Copper Foil Dielectric Base Metal  Portfolio Available Metal Dielectric Thickness(㎛) Real Thermal Dielectric Grade Conductivity constituent (W/m/K) Type Thickness Standard Available TacLED-10/85 Aluminium 1.0 85 0.6mm A-5052, 50 1.0mm Epoxy+Filler ~ 1.5mm Copper 100 2.0mm TacLED-20/85 C-106 1.7 85 -3-
  • 5. Heat Dissipation  Overall T/C & T/I Over-all Dielectric Dielectric Metal Thermal Conductivity Thermal Impedance Trace Thermal (W/mK) (℃㎠/W) Copper Foil Conductivity (oz) (W/mK) Al-5052 Cu Plate Real Value*(Calc.) Calc. Value (mm) (mm) 1 1 1.0 25.0 (12.1) 0.85 1 1 1.0 34.0 (12.8) 0.85 1 1.7 1.0 40.0 (19.5) 0.50 1 1.7 1.0 56.0 (21.3) 0.50 * Measured in Laser Flash in Ajou Univ. Lab. in 2010 -4-
  • 6. Heat Dissipation  Comparative Thermal Conductivity - Measuring Method : Laser Flash Type(ASTM E1461) - Analyzer : Thermal Diffusivity Instrument by NETZSCH 3.0 2.5 1.9 2.0 1.7 1.6 1.3 1.3 1.5 1.2 1.1 1.0 0.7 0.5 0.0 -5-
  • 7. Heat Dissipation  Measuring heat dissipation by chip temp. - Measuring System : Chip Temperature Convergence [ Heat Release Curve ] Load 60 55 50 Temperature Thermocouple 45 40 35 ΔT Heat Generation Chip Electric Power (20W) 30 Supplier 25 Heating Controller Sample 20 0 600 12001800240030003600420048005400600066007200 Time(sec) 50mm Heat Sink 50mm Cu (1.2 ℃/W, Size 15cm×14.7cm×5cm) Dielectric Al -6-
  • 8. Heat Dissipation  Comparative Chip Temperature 58 56.8 56 54.3 54.1 53.9 53.5 53.3 54 53.1 52.3 51.7 52 50.5 50 48 46 44 -7-
  • 9. Dielectric breakdown voltage  Specimen and Equipment  Specimen : Unclad 85㎛ thick  Test Equipment : Puncture Tester -8-
  • 10. Dielectric break down voltage  Test Condition & Results Unit : kV Condition Need n Min. Max. Avg. A 30 7.1 8.7 7.8 C-500/85/85 10 5.0 6.4 5.9 C-168/121/100 10 5.1 7.0 6.1 D-2/100 above 30 5.0 7.4 5.7 5kV E-0.5/260 10 5.2 8.3 7.6 E-1000/160 10 5.0 5.9 5.4 1000cycle 150℃/30min 10 5.2 6.5 5.8  -50℃/30min ※ 1) A : As it is, C : Environment Chamber, D : Dip, E : Oven – Time(hrs)/Temp.(℃)/Humidity(%RH) 2) Referece Sample : TacLED-10/85 -9-
  • 11. What is a Hipot test  Definition  An abbreviation for High Potential test  Also called a dielectric withstand test  Objective  Below the established Breakdown Voltage is applied  To verify electrical insulation in PCB, cables, motors, etc.  Apparatus & Test - 10 -
  • 12. How to operate Hipot  Test Condition 1500 VDC @1mA 1000 500 0 0 1 2 3 4 5 Seconds  Q-Policy  Performed as a 100% production line test on all products upon customer request  Pass Go, Fail No Go  Assuring customers electric safety - 11 -
  • 13. Hipot result  Burnt shape Burnt shape by short @1200VDC - 12 -
  • 14. Hipot Reliability  Specimen and Equipment  Specimen : Etched MCCL with copper dot 2.5φ Copper dot  Test Equipment : Hipot Tester - 13 -
  • 15. Hipot Reliability  Test Condition & Results Unit : pcs Condition Need Tested Passed A 30 30 C-500/85/85 10 10 C-168/121/100 10 10 above D-2/100 3kV 30 30 @1mA E-0.5/260 10 10 E-1000/160 10 10 1000cycle 150℃/30min 10 10  -50℃/30min ※ 1) A : As it is, C : Environment Chamber, D : Dip, E : Oven – Time(hrs)/Temp.(℃)/Humidity(%RH) 2) Referece Sample : TacLED-10/85 –C1/Al 1.5mm - 14 -
  • 16. Peel Strength  Specimen and Equipment  Specimen : 3.2mm width trace  Test Equipment : Instron - 15 -
  • 17. Peel Strength  Specimen and Equipment Unit : kg/cm Condition Need n Min. Max. Avg. A 10 1.80 2.00 1.93 C-500/85/85 5 1.50 1.59 1.54 C-168/121/100 5 1.52 1.62 1.56 above D-2/100 5 1.85 1.96 1.93 1.2kg/cm E-0.5/260 5 1.67 1.75 1.72 E-1000/160 5 1.65 1.91 1.76 1000cycle 150℃/30min 5 1.88 1.97 1.90  -50℃/30min ※ 1) A : As it is, C : Environment Chamber, D : Dip, E : Oven – Time(hrs)/Temp.(℃)/Humidity(%RH) 2) Referece Sample : TacLED-10/85 –C1/Al 1.5mm - 16 -
  • 18. Aluminum surface treatment  Roughness by Ra & SEM(x500) Taconic D company P company 0.33~0.44㎛ 0.36~0.62㎛ 0.31~0.77㎛ ※ A larger surface area brings a faster heat transfer and a stronger bonding! - 17 -
  • 19. Punchability  Die Punching in 150MT Press – 10/85-C1/AL1.5mm  Die punched sample  Cross-sectional View  Edge side View Left Right - 18 -
  • 20. General Properties Typical Values Properties Test Method Unit TacLED-10 TacLED-20 Thermal Conductivity(k) ASTM E1461 W/m∙K 1.0 1.7 Dielectric Thickness(t) - µm 85 85 Thermal Impedance(t/k)*1 - ℃cm2/W 0.85 0.5 IPC-TM-650 2.4.8 kg/cm 1.8 1.8 Peel Strength(1oz ED Cu) (Test Condition A) lbs/in 10.0 10.0 ASTM D149 Dielectric Breakdown Voltage(AC) kV(kV/mm) > 6(70.5) > 6(70.5) (Test Condition A) Dielectric Constant @1MHz IPC-TM-650 2.5.5.3 - 4.5 6.0 Dissipation Factor @1MHz IPC-TM-650 2.5.5.5.1 - 0.022 0.029 Solder Resistance(@300℃) - min > 20 > 20 Surface Resistivity IPC-TM-650 2.5.17.1 Mohm > 1.0E+16 > 1.0E+16 Volume Resistivity IPC-TM-650 2.5.17.1 Mohm∙cm > 1.0E+16 > 1.0E+16 Moisture Absorption IPC-TM-650 2.6.2.1 % < 0.5 < 0.5 Tg DMA ℃ 135 116 CTE(α1/α2, Z axis) ASTM D3386(TMA) ppm/℃ 41/127 34/123 Flammability Rating UL-94 - V-0 V-0 - 19 -
  • 21. Life time by UL746E  Mechanical and Electrical Life Time Prediction for Dielectric 100,000 Life time (UL746E 50% initial value) 10,000 115 125 135 145 155 165 175 Temperature (℃) - 20 -
  • 22. UL  Certification - File No. : QMTS2.E335041  RTI - Acquired RTI up to date : 90℃ - Raising to 130℃ : in April. 2012  CTI - Acquired 600V - 21 -
  • 23. How to order  Available Size  Standard : 510x610 mm (quarter sheet)  Available : smaller panel sizes; also > 700mm panel length  Available Aluminium  grade 5052  0.5, 0.6, 0.8, 1.0 and 1.5 mm - 22 -