By :- Siddharth Kumar Sahu
• Sterilization and Terminologies
• Thermal Resistance of Micro-organism.
• Methods of sterilization
• Dry Heat Sterilization.
• Moist Heat Sterilization
• Radiation Sterilization.
• Filtration Sterilization.
• Chemical Method of sterilization.
• Gaseous Sterilization.
• Sterilization can be defined as any process that effectively kills or
eliminates transmissible agents (such as fungi, bacteria, viruses and
prions) from a surface, equipment, foods, medications, or biological
culture medium.
OR
• Sterilization refers to any process that eliminates, removes, kills, or
deactivates all forms of life and other biological agents like prions
present in a specific surface, object or fluid, for example food or
biological culture media.
OR in short.....
• It is a process of complete destruction of all microorganisms present in a
system and the products free from living organisms are called Sterile
 Disinfection: it is a process that eliminates many or all pathogenic
microorganisms, except bacterial spores.
o Different disinfectants have different target ranges, not all
disinfectants can kill all microorganisms.
 Antiseptic: not a disinfectant. It is a substance or product which
prevent the growth of microorganisms by inhibiting their activity
without destroying them.
 Sanitization: A process that reduces the level of micro organisms
count on eating and drinking utensils.
 Decontamination: Decontamination removes pathogenic
microorganisms from objects so they are safe to handle, use,
or discard.
 Aseptic: Free from contamination caused by harmful bacteria,
viruses, or other microorganisms; surgically sterile or sterilized.
 Aseptic processing is a processing technique where
thermally sterilized liquid products (typically food
or pharmaceutical) are packaged into previously sterilized
containers under sterile conditions to produce shelf-stable
products that do not need refrigeration.
• Heat(thermal) is lethal to microorganisms, but each species has
its own particular heat tolerance. And resistant of heat is varies
according to the method of sterilization.
• Before selecting any method for sterilization , first know the
condition & method that must be lethal to microorganisms &
spores. So, following points should be note…
1. Thermal Death Time
2. Death Rate of Microorganisms
3. Decimal Reduction Time ( D Value)
• It is defined as the time required to kill a specific micro-
organisms at a given temperature under specific
condition.
• Thermal death time depends on factors like-
I. Temprature
II. pH
III. Presence of Bactericide
IV. No. of Microorganisms
V. Resistance to Heat.
The rate at which a given microbe dies from treatment is
constant, but the time required to kill all organisms present
increases with population size or density.
• In this method of final death rate of microorganism is to plot
graph between survivor against time of exposure.
• It is defined as time (in minutes) required to reduce the number
of viable microorganisms by 90%. A ‘D-value’ is denoted with the
capital letter "D".
• The order of death of microorganisms can be calculated by
following eq.
K = 1/t (log No – log N)
• Where, K = Constant
t = time of exposure in minute
No = Number of viable organism in the beginning
N = Number of viable organism at the end.
Physical
Method
Chemical
Method
Mechanic
al Method
Sterilizatio
n Methods
Dry Heat Sterilization
Moist Heat Sterilization
Radiation Sterilization
Liquid Material
Gaseous Material
Sintered Glass Filters
Sintered Metal Filters
Membrane Filters
• Heat Sterilization -
• Dry Heat Sterilization. E.g.- Hot Air Oven.
• Moist Heat Sterilization. E.g.- Autoclave.
• Radiation Sterilization. E.g.- Electromagnetic Rays
• Filtration Sterilization. E.g.- Membrane, Sintered Glass.
Heat Sterilization
• It involving destruction of enzymes and other essential cell
constituents.
• This method of sterilization can be applied only to the thermo-
stable products, and this process is more effective in hydrated
state(moist).
• It can be used for moisture-sensitive materials for which dry
heat (160-180°C) sterilization is applied.
• For moisture-resistant materials for which moist heat(121-
Hot Air Oven-
• Dry heat sterilization is usually carried out in a hot air oven, which
consists of the following:
I. An insulated chamber surrounded by an outer case containing
electric
II. heaters.
III. A fan
IV. Shelves/trays
V. Temprature control knob
VI. Thermometer
VII. Door locking controls.
• Different temperature-time relations for holding time are
• 60 minutes at 160°C, 40 minutes at 170°C and
• 20 minutes at 180°C.
• Increasing temperature by 10 degrees, shortens the sterilizing time by 50
percent.
• The heat is transferred to the article by radiation, conduction and convection.
o Operation-
• (i) Articles to be sterilized are first wrapped or enclosed in containers of
cardboard, paper or aluminium.
• (ii) Then, the materials are arranged to ensure uninterrupted air flow.
• (iii) Oven may be pre-heated for materials with poor heat conductivity.
• (iv) The temperature is allowed to fall to 40°C, prior to removal of sterilized
o Precautions- Glass materials must be wrapped with clean
cloth or filter papers and should not be placed at the floor of
the oven as it receives direct heat.
o Advantages- It is used for sterilisation of oily & powders
materials and suitable for equipment's such as glass-wares,
syringes.
o Disadvantages- It is not suitable for plastic, rubber goods
because those materials exposed to a very high temperature
for a long time.
• This method is not suitable for surgical dressings.
• Moist heat may be used in three forms to acts by coagulation
and denaturation of proteins and to achieve microbial
inactivation.
• At temperature below 100°C. e.g. Pasteurization.
• At temperature 100°C. e.g. Boiling.
• At temperature above 100°C. e.g. Autoclave.
Autoclaving-
• It works on the principle of Steam Under Pressure and used
to generate high temperature needed for sterilization.
• The use of steam in the range of 121-134°C Temprature.
• Two type of cylinder are used. They are Horizontal
Autoclaves and Vertical Autoclaves. The combination of
Different Temprature and atmospheric pressure are used
for destroy the micro- organism and sterilize the material.
o For Autoclaving, Different Sterilization Conditions
Are:
Sr. No. Temprature
(in Degree
Celsius)
Time Required
(in min.)
Pressure
(lbs/sq.inch)
1 100 ℃ 90 0
2 110 ℃ 60 5
3 116 ℃ 30-40 10
4 121 ℃ 15-20 15
5 126 ℃ 10 20
6 135 ℃ 3 30
o Operation-
• Ensure that there should be sufficient water in the autoclave to
produce the steam.
• When water started boils, atmospheric pressure also increases, but if
pressure is raised, the temperature at which the water boils also
increases.
• The steam pressure starts raising & it comes to the desired pressure
i.e. 15 lbs/sq.inch with corresponding temperature 121°C and it will
take 15-20 minute. Allow to cool to about 40℃ before opening the
vent.
• The stages of operation of autoclaves include air removal, steam
admission and sterilization cycle includes:
• heating up,
• holding/exposure, and
o Advantages- It is used for sterilisation of surgical
dressings & surgical instruments. & It has more
penetrative power than dry air.
o Disadvantages- Drenching and wetting or articles may
occur, not suitable for powders & oils., takes long time to
cool.
Fig. Vertical Autoclave Fig. Horizontal Autoclave
• The major target of Radiations sterilization is microbial DNA.
• Two types of radiation are used:-
I. Ionizing. e.g. X-rays, Gamma.
II. Non-Ionizing. e.g. Infra-red, Ultraviolet.
o Ionizing rays (Cold sterilization) are high-energy rays with good penetrative
power.
• It employed to sterilize articles like syringes, glass- wares, fabrics gloves,
dressing packs, foods and pharmaceuticals.
o Non-ionizing rays (Hot sterilization) are low energy rays with poor
penetrative power. It control closed environment with UV lamp.
• It employed to disinfect hospital wards, operation theatres, virus laboratories,
corridors.
• Filtration process does not destroy but removes the micro-organisms. It is used
for both the clarification and sterilization of liquids and gases.
• It used to remove particles from solutions that can't be autoclaved and used to
remove microbes from heat labile liquids such as serum, antibiotic solutions,
sugar solutions etc.
o Different types of filters are:
1) Earthenware filters
2) Asbestos filters
3) Sintered glass filters
4) Membrane filters (for sterility testing)
o Air Filters: Air can be filtered using HEPA (High Efficiency Particle Air) filters. It is
usually used in biological safety cabinets.
o HEPA filters are at least 99.97% efficient for removing particles >0.3 μm in
o Chemical agents (disinfectant) are two types:
I. Liquid
i. Alcohol (Ethyl alcohol, Isopropyl alcohol, Tri-chlorobutanol)
ii. Halogen (Iodine, Chlorine)
II. Gases
• Ethylene Oxide
• Formaldehyde
Alcohol
o Mode of action: Alcohols dehydrate cells, disrupt membranes
and cause coagulation of protein/ involved in denaturation of
bacterial proteins.
• Alcohols are mainly used as sanitizing agent (disinfecting +
antiseptic) agent and an efficient at optimum conditions.
Halogen
o Mode of action: They are oxidizing agents and cause
damage by oxidation of essential enzymes.
• Examples: Chlorine compounds (chlorine, bleach,
hypochlorite) and iodine compounds (tincture iodine).
Gaseous Sterilization
• Gaseous sterilization involves the process of exposing
equipment or devices to different gases in a closed
heated or pressurized chamber.
• The most common gases used for sterilization include
ethylene oxide, ozone, nitrogen and chlorine dioxides.
• The chemically reactive gases ethylene oxide and
formaldehyde posses broad spectrum biocidal activity.
o R. M. Mehta, A textbook of “Pharmaceutics-1”, Sixth
Edition Reprint 2018, Vallabh Prakashan, Page No.
224-252.
o www.google.com
• https://www.researchgate.net/publication/3158044
56
• www.microrao.com ‘Sterilization and Disinfection’.
o www.slideshare.com
• Mr. R.R. Patil, Sterilisation.
• Ch.Vamsi Anil Krishna, Sterilization.
Sterilization

Sterilization

  • 1.
    By :- SiddharthKumar Sahu
  • 2.
    • Sterilization andTerminologies • Thermal Resistance of Micro-organism. • Methods of sterilization • Dry Heat Sterilization. • Moist Heat Sterilization • Radiation Sterilization. • Filtration Sterilization. • Chemical Method of sterilization. • Gaseous Sterilization.
  • 3.
    • Sterilization canbe defined as any process that effectively kills or eliminates transmissible agents (such as fungi, bacteria, viruses and prions) from a surface, equipment, foods, medications, or biological culture medium. OR • Sterilization refers to any process that eliminates, removes, kills, or deactivates all forms of life and other biological agents like prions present in a specific surface, object or fluid, for example food or biological culture media. OR in short..... • It is a process of complete destruction of all microorganisms present in a system and the products free from living organisms are called Sterile
  • 4.
     Disinfection: itis a process that eliminates many or all pathogenic microorganisms, except bacterial spores. o Different disinfectants have different target ranges, not all disinfectants can kill all microorganisms.  Antiseptic: not a disinfectant. It is a substance or product which prevent the growth of microorganisms by inhibiting their activity without destroying them.  Sanitization: A process that reduces the level of micro organisms count on eating and drinking utensils.
  • 5.
     Decontamination: Decontaminationremoves pathogenic microorganisms from objects so they are safe to handle, use, or discard.  Aseptic: Free from contamination caused by harmful bacteria, viruses, or other microorganisms; surgically sterile or sterilized.  Aseptic processing is a processing technique where thermally sterilized liquid products (typically food or pharmaceutical) are packaged into previously sterilized containers under sterile conditions to produce shelf-stable products that do not need refrigeration.
  • 6.
    • Heat(thermal) islethal to microorganisms, but each species has its own particular heat tolerance. And resistant of heat is varies according to the method of sterilization. • Before selecting any method for sterilization , first know the condition & method that must be lethal to microorganisms & spores. So, following points should be note… 1. Thermal Death Time 2. Death Rate of Microorganisms 3. Decimal Reduction Time ( D Value)
  • 7.
    • It isdefined as the time required to kill a specific micro- organisms at a given temperature under specific condition. • Thermal death time depends on factors like- I. Temprature II. pH III. Presence of Bactericide IV. No. of Microorganisms V. Resistance to Heat. The rate at which a given microbe dies from treatment is constant, but the time required to kill all organisms present increases with population size or density.
  • 8.
    • In thismethod of final death rate of microorganism is to plot graph between survivor against time of exposure. • It is defined as time (in minutes) required to reduce the number of viable microorganisms by 90%. A ‘D-value’ is denoted with the capital letter "D". • The order of death of microorganisms can be calculated by following eq. K = 1/t (log No – log N) • Where, K = Constant t = time of exposure in minute No = Number of viable organism in the beginning N = Number of viable organism at the end.
  • 9.
    Physical Method Chemical Method Mechanic al Method Sterilizatio n Methods DryHeat Sterilization Moist Heat Sterilization Radiation Sterilization Liquid Material Gaseous Material Sintered Glass Filters Sintered Metal Filters Membrane Filters
  • 11.
    • Heat Sterilization- • Dry Heat Sterilization. E.g.- Hot Air Oven. • Moist Heat Sterilization. E.g.- Autoclave. • Radiation Sterilization. E.g.- Electromagnetic Rays • Filtration Sterilization. E.g.- Membrane, Sintered Glass. Heat Sterilization • It involving destruction of enzymes and other essential cell constituents. • This method of sterilization can be applied only to the thermo- stable products, and this process is more effective in hydrated state(moist). • It can be used for moisture-sensitive materials for which dry heat (160-180°C) sterilization is applied. • For moisture-resistant materials for which moist heat(121-
  • 12.
    Hot Air Oven- •Dry heat sterilization is usually carried out in a hot air oven, which consists of the following: I. An insulated chamber surrounded by an outer case containing electric II. heaters. III. A fan IV. Shelves/trays V. Temprature control knob VI. Thermometer VII. Door locking controls.
  • 13.
    • Different temperature-timerelations for holding time are • 60 minutes at 160°C, 40 minutes at 170°C and • 20 minutes at 180°C. • Increasing temperature by 10 degrees, shortens the sterilizing time by 50 percent. • The heat is transferred to the article by radiation, conduction and convection. o Operation- • (i) Articles to be sterilized are first wrapped or enclosed in containers of cardboard, paper or aluminium. • (ii) Then, the materials are arranged to ensure uninterrupted air flow. • (iii) Oven may be pre-heated for materials with poor heat conductivity. • (iv) The temperature is allowed to fall to 40°C, prior to removal of sterilized
  • 14.
    o Precautions- Glassmaterials must be wrapped with clean cloth or filter papers and should not be placed at the floor of the oven as it receives direct heat. o Advantages- It is used for sterilisation of oily & powders materials and suitable for equipment's such as glass-wares, syringes. o Disadvantages- It is not suitable for plastic, rubber goods because those materials exposed to a very high temperature for a long time. • This method is not suitable for surgical dressings.
  • 15.
    • Moist heatmay be used in three forms to acts by coagulation and denaturation of proteins and to achieve microbial inactivation. • At temperature below 100°C. e.g. Pasteurization. • At temperature 100°C. e.g. Boiling. • At temperature above 100°C. e.g. Autoclave. Autoclaving- • It works on the principle of Steam Under Pressure and used to generate high temperature needed for sterilization. • The use of steam in the range of 121-134°C Temprature.
  • 16.
    • Two typeof cylinder are used. They are Horizontal Autoclaves and Vertical Autoclaves. The combination of Different Temprature and atmospheric pressure are used for destroy the micro- organism and sterilize the material. o For Autoclaving, Different Sterilization Conditions Are: Sr. No. Temprature (in Degree Celsius) Time Required (in min.) Pressure (lbs/sq.inch) 1 100 ℃ 90 0 2 110 ℃ 60 5 3 116 ℃ 30-40 10 4 121 ℃ 15-20 15 5 126 ℃ 10 20 6 135 ℃ 3 30
  • 17.
    o Operation- • Ensurethat there should be sufficient water in the autoclave to produce the steam. • When water started boils, atmospheric pressure also increases, but if pressure is raised, the temperature at which the water boils also increases. • The steam pressure starts raising & it comes to the desired pressure i.e. 15 lbs/sq.inch with corresponding temperature 121°C and it will take 15-20 minute. Allow to cool to about 40℃ before opening the vent. • The stages of operation of autoclaves include air removal, steam admission and sterilization cycle includes: • heating up, • holding/exposure, and
  • 18.
    o Advantages- Itis used for sterilisation of surgical dressings & surgical instruments. & It has more penetrative power than dry air. o Disadvantages- Drenching and wetting or articles may occur, not suitable for powders & oils., takes long time to cool. Fig. Vertical Autoclave Fig. Horizontal Autoclave
  • 19.
    • The majortarget of Radiations sterilization is microbial DNA. • Two types of radiation are used:- I. Ionizing. e.g. X-rays, Gamma. II. Non-Ionizing. e.g. Infra-red, Ultraviolet. o Ionizing rays (Cold sterilization) are high-energy rays with good penetrative power. • It employed to sterilize articles like syringes, glass- wares, fabrics gloves, dressing packs, foods and pharmaceuticals. o Non-ionizing rays (Hot sterilization) are low energy rays with poor penetrative power. It control closed environment with UV lamp. • It employed to disinfect hospital wards, operation theatres, virus laboratories, corridors.
  • 20.
    • Filtration processdoes not destroy but removes the micro-organisms. It is used for both the clarification and sterilization of liquids and gases. • It used to remove particles from solutions that can't be autoclaved and used to remove microbes from heat labile liquids such as serum, antibiotic solutions, sugar solutions etc. o Different types of filters are: 1) Earthenware filters 2) Asbestos filters 3) Sintered glass filters 4) Membrane filters (for sterility testing) o Air Filters: Air can be filtered using HEPA (High Efficiency Particle Air) filters. It is usually used in biological safety cabinets. o HEPA filters are at least 99.97% efficient for removing particles >0.3 μm in
  • 21.
    o Chemical agents(disinfectant) are two types: I. Liquid i. Alcohol (Ethyl alcohol, Isopropyl alcohol, Tri-chlorobutanol) ii. Halogen (Iodine, Chlorine) II. Gases • Ethylene Oxide • Formaldehyde Alcohol o Mode of action: Alcohols dehydrate cells, disrupt membranes and cause coagulation of protein/ involved in denaturation of bacterial proteins. • Alcohols are mainly used as sanitizing agent (disinfecting + antiseptic) agent and an efficient at optimum conditions.
  • 22.
    Halogen o Mode ofaction: They are oxidizing agents and cause damage by oxidation of essential enzymes. • Examples: Chlorine compounds (chlorine, bleach, hypochlorite) and iodine compounds (tincture iodine). Gaseous Sterilization • Gaseous sterilization involves the process of exposing equipment or devices to different gases in a closed heated or pressurized chamber. • The most common gases used for sterilization include ethylene oxide, ozone, nitrogen and chlorine dioxides. • The chemically reactive gases ethylene oxide and formaldehyde posses broad spectrum biocidal activity.
  • 23.
    o R. M.Mehta, A textbook of “Pharmaceutics-1”, Sixth Edition Reprint 2018, Vallabh Prakashan, Page No. 224-252. o www.google.com • https://www.researchgate.net/publication/3158044 56 • www.microrao.com ‘Sterilization and Disinfection’. o www.slideshare.com • Mr. R.R. Patil, Sterilisation. • Ch.Vamsi Anil Krishna, Sterilization.