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compositions of steels
oxygen
silicon
aluminum
iron
calcium
sodium
potassium
magnesium
 STEEEL IS AN ALLOY OF IRON AND CARBON
WITH ABOUT LESS THAN 1.5% CARBON.
o IT MAY ALSO CONTAIN OTHER ELEMENTS
SUCH AS
• MANGANESE
• SILICON
• ALUMINIUM
• NICKEL
BORON
 PERCENTAGE OF CARBON:
 MILD STEEL :UPTO 0.25%
 MEDIUM CARBON STEEL:0.25%-0.45%
 HIGH CARBON STEEL:0.45%-1.50%
 COMPOSITIONS:IT IS CLOSELY LINKED TO ITS
COMPOSITIONS .
 THERE IS BIG DIFFERENCE IN COMPOSITIONS
AND HARDNESS BETWEEN THE STEEL OF A
DRINK CAN AND A PAIR OF SCISSORS,THE
SCISSORS CONTAIN MORE HARDNESS AND IT
HAS 20 TIMES MORE CARBON
 The raw materials like lime stone, iron ore,
coal.come from RMHP&COKE OVEN PLANT
 SINTER PROCESS IS DONE HERE ,AFTER THAT
SINTER ALONG WITH OTHER RAW MATERIALS
ARE MOVED BLAST FURNACE
 AFTER COMPLETION OF BLAST FURNACE
PROCESS, THE MOLTEN METAL MOVED TO
BASIC OXYGEN FURNACE THROUGH THE HELP
OF TURPIDO LADLE FOR MAKING STEEL
 HERE THE HOT IS POURED INTO THE
CONVERTER
 BOF PROCESS IS TAKES PLACE,FOR GETTING
THE LIQUIDFIED STEEL FROM THE PIG IRON
 AFTER THE HOT METAL IS POURED,THE
LANCING TAKES PLACE
 USING A LANCE PIPE THE OXYGEN IS BLOWED
IN THE HOT METAL CONVERTER
 THUS , OXIDATION PROCESS TAKES PLACE,
THEN THE STEEL IS OXIZED
 TEMPERATURE OF THE CONVERTER IS NEARLY
1700C
 AFTER THE BOF PROCESS THE LIQUIDFIED
STEEL MOVED TO THE SECONDARY
METALLURGY LADLE FURNACE
 HERE ELECTRODES ARE USED TO GENERATE
ARC THAT MAKES THE FURNACE TO REACH
HIGH TEMPERATURE

 Continuous casting may be defined as
teeming of liquid steel in a mould through
which partially solidified ingot/bar, is
continuously withdrawn at the same rate at
which liquid steel is teemed in the mould
 For smooth casting the following are
essential:
homogenization of steel composition and
temperature
Superheat of casting
Oxygen potential of steel
 BLOOMS/BILLETS:MILD STEEL/LOW,MEDIUM&HIGH
CARBON STEEL,FORGING QUALITY
 ROUNDS:MILD STEEL ,LOW,MEDIUMCARBON,BRIGHT
BAR&FORGING QUALITY
 REBARS:THERMO MECHANICALLY TREATED[TMT]BARS
OF DIFFERENT YIELD STRENGTHS
 STRUCTURALS:STRUCTURAL STEEL AND HIGH TENSILE
STEEL
 WIRE RODS:LOW CARBON,WIRE DRAWING,BRIGHT
BAR,ELECTRODE QUALITY, COLD
HEADING,QUALITY,TYRE-BEAD AND OTHER HIGH
CARBON GRADES
STEEL MELTING SHOP CHANDU.pptx
STEEL MELTING SHOP CHANDU.pptx

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STEEL MELTING SHOP CHANDU.pptx

  • 1.
  • 2.
  • 4.  STEEEL IS AN ALLOY OF IRON AND CARBON WITH ABOUT LESS THAN 1.5% CARBON. o IT MAY ALSO CONTAIN OTHER ELEMENTS SUCH AS • MANGANESE • SILICON • ALUMINIUM • NICKEL BORON
  • 5.  PERCENTAGE OF CARBON:  MILD STEEL :UPTO 0.25%  MEDIUM CARBON STEEL:0.25%-0.45%  HIGH CARBON STEEL:0.45%-1.50%
  • 6.  COMPOSITIONS:IT IS CLOSELY LINKED TO ITS COMPOSITIONS .  THERE IS BIG DIFFERENCE IN COMPOSITIONS AND HARDNESS BETWEEN THE STEEL OF A DRINK CAN AND A PAIR OF SCISSORS,THE SCISSORS CONTAIN MORE HARDNESS AND IT HAS 20 TIMES MORE CARBON
  • 7.
  • 8.  The raw materials like lime stone, iron ore, coal.come from RMHP&COKE OVEN PLANT  SINTER PROCESS IS DONE HERE ,AFTER THAT SINTER ALONG WITH OTHER RAW MATERIALS ARE MOVED BLAST FURNACE  AFTER COMPLETION OF BLAST FURNACE PROCESS, THE MOLTEN METAL MOVED TO BASIC OXYGEN FURNACE THROUGH THE HELP OF TURPIDO LADLE FOR MAKING STEEL
  • 9.
  • 10.
  • 11.  HERE THE HOT IS POURED INTO THE CONVERTER  BOF PROCESS IS TAKES PLACE,FOR GETTING THE LIQUIDFIED STEEL FROM THE PIG IRON
  • 12.
  • 13.  AFTER THE HOT METAL IS POURED,THE LANCING TAKES PLACE  USING A LANCE PIPE THE OXYGEN IS BLOWED IN THE HOT METAL CONVERTER  THUS , OXIDATION PROCESS TAKES PLACE, THEN THE STEEL IS OXIZED  TEMPERATURE OF THE CONVERTER IS NEARLY 1700C
  • 14.
  • 15.  AFTER THE BOF PROCESS THE LIQUIDFIED STEEL MOVED TO THE SECONDARY METALLURGY LADLE FURNACE  HERE ELECTRODES ARE USED TO GENERATE ARC THAT MAKES THE FURNACE TO REACH HIGH TEMPERATURE 
  • 16.
  • 17.  Continuous casting may be defined as teeming of liquid steel in a mould through which partially solidified ingot/bar, is continuously withdrawn at the same rate at which liquid steel is teemed in the mould  For smooth casting the following are essential: homogenization of steel composition and temperature Superheat of casting Oxygen potential of steel
  • 18.
  • 19.
  • 20.  BLOOMS/BILLETS:MILD STEEL/LOW,MEDIUM&HIGH CARBON STEEL,FORGING QUALITY  ROUNDS:MILD STEEL ,LOW,MEDIUMCARBON,BRIGHT BAR&FORGING QUALITY  REBARS:THERMO MECHANICALLY TREATED[TMT]BARS OF DIFFERENT YIELD STRENGTHS  STRUCTURALS:STRUCTURAL STEEL AND HIGH TENSILE STEEL  WIRE RODS:LOW CARBON,WIRE DRAWING,BRIGHT BAR,ELECTRODE QUALITY, COLD HEADING,QUALITY,TYRE-BEAD AND OTHER HIGH CARBON GRADES