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Industry Evolution and Growth
Strategies for International Solar PV
      Module Manufacturers




             Dan Baldauf
Solar PV Overview
• Varied solar technologies




• Varied companies along the solar PV value chain
Global Industry




Manufacturers in USA, Taiwan, Europe, China, Japan, India
Literary Review

• Michael Gort and Stephen Keppler (Industry
  Evolution)

• Igor Ansoff (Growth Strategies)

• More recent academics were added to ensure
  theories were up to date.
Research Methodologies

• Primary Sources (3 interviews)

• Secondary Sources (annual reports, market reports,
  academic literature, and internet searches)
Industry Evolution (Gort and Keppler)




1. First
commercialization
of product                                                              5. Net entry levels
                                                                        reaches
                                                                        approximately O
          2. Rapid rise in net
          entry                  3. Net entry      4. Period of
                                 reaches           negative net entry
                                 approximately O   “Shakeout”
International Solar PV Module Industry




   *Data was collected from multiple industry directories and with internet searches.
Stage 1 (1958-2001)
 First solar companies enter the industry




                                       *1st crystalline solar module commercialized in 1958
Stage 2 (2001-2009)
 Rapid Rise in Net Entry




 In Stage 2 the number of module manufacturers increase from 120 to 340.
Stage 2 (2001-2009)
 Price Decrease




 From 2007-2011, average module prices decreased by 57%.


                                           Average Selling Price $/watt
                     First Solar   Trina    Suntech     Yingli   SunPower   Hanwha   Canadian Solar
        31/12/2007      2,48       3,80       3,72      3,86        4,48     4,42        3,75
        31/12/2008      2,37       3,92       3,89      3,88        4,71     3,92        4,23
        31/12/2009      1,75       2,10       2,40      2,00        3,63     2,24        2,13
        31/12/2010      1,49       1,75       1,82      1,75        3,59     1,75        1,80
        31/12/2011      1,26       1,33       1,51      1,43        2,94     1,41        1,34
Stage 2 (2001-2009)
 Over Capacity




As prices decrease, companies seek to lower their costs, mainly with economies of
scale (Keppler K. S., 2001).




                                            *As over capacity increases, it makes it
                                            harder for companies to move inventory
Stage 2 (2001-2009)
Profit Decline




                 * Prices dropped faster than costs causing margins to be squeezed.
Stage 2 (2001-2009)
 Incumbent’s Advantage




 •   As companies increase their capacity and expand their businesses, they
     gain valuable experience.
 •   Their larger economies of scale also give them a cost advantage.
 •   Incumbents with better resources and experience begin to dominate
     innovation.
Stage 3 (2001-2012)
 Shifts in the Sources of Innovations




Outside the industry includes..
•Research institutes
•Universities
•Inventors
•Companies not manufacturing modules




                                        42%
Stage 3 (2001-2012)
Shifts in the Types of Innovations




As companies have larger capacities, the incentive to make process innovations is
greater. Each innovation can save costs or increase quality per unit created.


                                                     Unit 2   Unit 3
                           Unit 1
                                            Unit 1
                                                                       Unit 4

               Process         Unit 2
             Innovation                                Process             Unit 5
                                                     Innovation
                           Unit 3

                                                                       Unit 6
Stage 3 (2001-2012)
    Product Innovations Still Relevant




*The rate of product innovations has been increasing. The diversity of innovations is also
increasing.
Stage 4 (2012-20??)
 Static Optimum Shakeout




Exit rates increase while entry rates decrease. The intensity of the shakeout usually
depends on the amount of innovation and demand in the industry. High amount of
innovation lead to more intense shakeouts.
Stage 4 (2012-20??)
  Demand




Demand is likely to increase when the technology hits grid parity, or when it
becomes as cheap as conventional power. Large amounts of demand allow for
more growth opportunities, leading to higher survival rates.
Stage 4 (2012-20??)
Consolidation




Demand will increase and more firms will exit so consolidation must occur. Few
firms will occupy a majority of the market by the end of the shakeout.

                                             Global Market Share Top 10 Global Share
                                                     2000                 5%
                                                     2001                 7%
                                                     2002                 9%
                                                     2003                11%
                                                     2004                15%
                                                     2005                21%
                                                     2006                28%
                                                     2007                39%
                                                     2008                53%
                                                     2009                58%
                                                     2010                54%
                                                     2011                47%
Industry Comparison
 Differences




Some differences between the previously studied industries and the solar industry..
•Shaped by international forces
•Subsidy driven (unpredictable demand)
•Higher acquisition rates
Industry Comparison
 Similarities




Some similarities between the previously studied industries and the solar
industry..
•Shakeouts also caused by innovation
•High entry followed by high exit (Static Optimum Shakeout)
•Significant entry will happen
Yingli



Shakeout Survival
                                                                      First
                                                                     Suntech
                                                             Trina    Solar




 Early Entrants




Other factors that influence survival are..
•Early entry (experience and ability to innovate)
•Economies of scale
Yingli



Shakeout Survival
                                                                                     First
                                                                                    Suntech
                                                                            Trina    Solar




 Low Cost




Some ways to lower costs..
•Process innovation is the key during Stage 4.
•Vertical integration allows better cost control, but less flexibility.
•Companies lay off employees to lower costs.
Yingli



Shakeout Survival
                                                                                First
                                                                               Suntech
                                                                       Trina    Solar




 Product Differentiation




Companies can survive shakeouts by serving a niche area..
•In the solar industry module efficiencies range from 14.0% - 20.4%
•The three main solar customers are residential, commercial, and utility




     Residential                  Commercial                            Utility
Growth Strategies
 Growth Matrix




Igor Ansoff is regarded as the father of strategic management, and is most famous
for his growth matrix.

Additional integration growth strategies will also be included to further build on
Ansoff’s Matrix.
Growth Strategies
   Market Penetration


When a company seeks to increase the sales of their product in its current market. – Igor Ansoff
The term market refers to customer groups purchasing a product designed for a specific
mission. The mission of solar modules is to convert sun light to electricity that then feeds into
the grid.
Market penetration strategies include..
•Increase sales to current customers
•Find new customers
•Foreign geographic markets are included
Growth Strategies
  Market Penetration




• Instead of using price reductions or promotions, companies should focus on maintaining a
  competitive advantage via innovation.
• Stage 4 is when process innovations are key. Firms should then focus on process
  innovations to become more efficient than their rivals.
• More efficient firms can make a better product offering which will ensure customer loyalty.
• Small process innovations are the least risky way to grow a business.
Growth Strategies
  Product Development


Product retains the same mission, but characteristics of the product are changed to better
serve the mission. – Igor Ansoff
•Small incremental product innovations.
•If product is marketable no large risky product innovation needed.
•Large product innovations only used when market is demanding them and technology is
ready. Not to fix lackluster growth.
•Acquisition as a product development strategy. Companies can acquire innovation from
failing companies if there is still value.
Growth Strategies
  Market Development


An adaptation of a present product line, generally with some modification in the product
characteristics, to new missions.– Igor Ansoff

•Commercial passenger planes to transportation planes. Non grid connected modules for
solar industry.
•Risks can be lower if synergies exist.
•Similar to product development, market development strategies should only be used if the
marketplace and technology are ready.
•Non grid connected market too small.
Growth Strategies
  Diversification


A simultaneous departure from the present product line and the present market structure.–
Igor Ansoff

•The riskiest strategy.
•Categorized by “related” and “unrelated” diversification.
Growth Strategies
 Related Diversification




•Related diversification is when there are meaningful commonalities between the company’s
core business and the new venture it is taking on.
•Economies of scale and synergies can be achieved.
•Technologically related companies use this to enter into new markets.
Growth Strategies
 Unrelated Diversification




•Unrelated diversification is when there are no meaningful commonalities between the
company’s core business and the new venture it is taking on.
•This involves a very high amount of risk. Failure rate of 90-99%. (Park, 2004).
•This strategy should not be used to solve lackluster growth.



Solar manufacturers should avoid both types of diversification because they are in a high
growth industry and they have limited funds from the shakeout.
Growth Strategies
 Backward Integration




Advantages:
•Guaranteed access to supply
•Access to more innovation
•Cost savings
•More control over quality

Disadvantages:
•Expensive to integrate (Billions associated with polysilicon production)
•Risk of failure associated with diversification
•Reduces flexibility
Growth Strategies
 Backward Integration



                                                         Levels of Vertical Integration

      Company                              First Solar      Trina     Suntech    Yingli   SunPower   Solar World   Q Cells    LDK
      Level of Vertical Integration
      Polysilicon Production               Procured       Procured    Procured      x         -           x            -       x
      Ingot Production                         x              x           x         x         -           x            -       x
      Wafer Production                         x              x           x         x     Procured        x        Procured    x
      Cell Production                          x              x           x         x         x           x            x       x
      Module Production                        x              x           x         x         x           x            x       x
      Installation of Large Power Plants       x                                    x         x           x            x       x
      Recycling                                x                                                          x


Companies can also use supply contracts.
Growth Strategies
 Forward Integration



This involves companies entering into installation.

Risks associated are:
•Same risks with related diversification
•Possible lack of distribution channels and expertise
•Competing with customers

Benefits include:
•Saving on the margins charged by installers
•Industry output will grow and so will opportunities in this field
Conclusions
 Ansoff’s Strategies



 • Least Risky                                   • Small incremental product innovations
 • Process Innovations to gain competitive       • No large product innovations unless
   advantage                                       market and technology are ready




                                             ✓                  ✓

                                             ✗                 ✗




  • Should only be used if market and            • Solar industry is a fast growing market
    technology are ready                         • Not enough resources to diversify
  • Market too small but could become              because of shakeout
    significant in the future
Conclusions
 Integration and Final Comments



Solar firms considering backward vertical integration should understand that the solar PV
technology is far from finished evolving.

New technologies offer promise of better efficiencies and/or lower costs.

Generally speaking, solar companies with successful products should focus on improving
their business efficiency along with small product improvements.
THANKS FOR YOUR ATTENTION

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Solar Industry Evolution and Growth Strategies

  • 1. Industry Evolution and Growth Strategies for International Solar PV Module Manufacturers Dan Baldauf
  • 2. Solar PV Overview • Varied solar technologies • Varied companies along the solar PV value chain
  • 3. Global Industry Manufacturers in USA, Taiwan, Europe, China, Japan, India
  • 4. Literary Review • Michael Gort and Stephen Keppler (Industry Evolution) • Igor Ansoff (Growth Strategies) • More recent academics were added to ensure theories were up to date.
  • 5. Research Methodologies • Primary Sources (3 interviews) • Secondary Sources (annual reports, market reports, academic literature, and internet searches)
  • 6. Industry Evolution (Gort and Keppler) 1. First commercialization of product 5. Net entry levels reaches approximately O 2. Rapid rise in net entry 3. Net entry 4. Period of reaches negative net entry approximately O “Shakeout”
  • 7. International Solar PV Module Industry *Data was collected from multiple industry directories and with internet searches.
  • 8. Stage 1 (1958-2001) First solar companies enter the industry *1st crystalline solar module commercialized in 1958
  • 9. Stage 2 (2001-2009) Rapid Rise in Net Entry In Stage 2 the number of module manufacturers increase from 120 to 340.
  • 10. Stage 2 (2001-2009) Price Decrease From 2007-2011, average module prices decreased by 57%. Average Selling Price $/watt First Solar Trina Suntech Yingli SunPower Hanwha Canadian Solar 31/12/2007 2,48 3,80 3,72 3,86 4,48 4,42 3,75 31/12/2008 2,37 3,92 3,89 3,88 4,71 3,92 4,23 31/12/2009 1,75 2,10 2,40 2,00 3,63 2,24 2,13 31/12/2010 1,49 1,75 1,82 1,75 3,59 1,75 1,80 31/12/2011 1,26 1,33 1,51 1,43 2,94 1,41 1,34
  • 11. Stage 2 (2001-2009) Over Capacity As prices decrease, companies seek to lower their costs, mainly with economies of scale (Keppler K. S., 2001). *As over capacity increases, it makes it harder for companies to move inventory
  • 12. Stage 2 (2001-2009) Profit Decline * Prices dropped faster than costs causing margins to be squeezed.
  • 13. Stage 2 (2001-2009) Incumbent’s Advantage • As companies increase their capacity and expand their businesses, they gain valuable experience. • Their larger economies of scale also give them a cost advantage. • Incumbents with better resources and experience begin to dominate innovation.
  • 14. Stage 3 (2001-2012) Shifts in the Sources of Innovations Outside the industry includes.. •Research institutes •Universities •Inventors •Companies not manufacturing modules 42%
  • 15. Stage 3 (2001-2012) Shifts in the Types of Innovations As companies have larger capacities, the incentive to make process innovations is greater. Each innovation can save costs or increase quality per unit created. Unit 2 Unit 3 Unit 1 Unit 1 Unit 4 Process Unit 2 Innovation Process Unit 5 Innovation Unit 3 Unit 6
  • 16. Stage 3 (2001-2012) Product Innovations Still Relevant *The rate of product innovations has been increasing. The diversity of innovations is also increasing.
  • 17. Stage 4 (2012-20??) Static Optimum Shakeout Exit rates increase while entry rates decrease. The intensity of the shakeout usually depends on the amount of innovation and demand in the industry. High amount of innovation lead to more intense shakeouts.
  • 18. Stage 4 (2012-20??) Demand Demand is likely to increase when the technology hits grid parity, or when it becomes as cheap as conventional power. Large amounts of demand allow for more growth opportunities, leading to higher survival rates.
  • 19. Stage 4 (2012-20??) Consolidation Demand will increase and more firms will exit so consolidation must occur. Few firms will occupy a majority of the market by the end of the shakeout. Global Market Share Top 10 Global Share 2000 5% 2001 7% 2002 9% 2003 11% 2004 15% 2005 21% 2006 28% 2007 39% 2008 53% 2009 58% 2010 54% 2011 47%
  • 20. Industry Comparison Differences Some differences between the previously studied industries and the solar industry.. •Shaped by international forces •Subsidy driven (unpredictable demand) •Higher acquisition rates
  • 21. Industry Comparison Similarities Some similarities between the previously studied industries and the solar industry.. •Shakeouts also caused by innovation •High entry followed by high exit (Static Optimum Shakeout) •Significant entry will happen
  • 22. Yingli Shakeout Survival First Suntech Trina Solar Early Entrants Other factors that influence survival are.. •Early entry (experience and ability to innovate) •Economies of scale
  • 23. Yingli Shakeout Survival First Suntech Trina Solar Low Cost Some ways to lower costs.. •Process innovation is the key during Stage 4. •Vertical integration allows better cost control, but less flexibility. •Companies lay off employees to lower costs.
  • 24. Yingli Shakeout Survival First Suntech Trina Solar Product Differentiation Companies can survive shakeouts by serving a niche area.. •In the solar industry module efficiencies range from 14.0% - 20.4% •The three main solar customers are residential, commercial, and utility Residential Commercial Utility
  • 25. Growth Strategies Growth Matrix Igor Ansoff is regarded as the father of strategic management, and is most famous for his growth matrix. Additional integration growth strategies will also be included to further build on Ansoff’s Matrix.
  • 26. Growth Strategies Market Penetration When a company seeks to increase the sales of their product in its current market. – Igor Ansoff The term market refers to customer groups purchasing a product designed for a specific mission. The mission of solar modules is to convert sun light to electricity that then feeds into the grid. Market penetration strategies include.. •Increase sales to current customers •Find new customers •Foreign geographic markets are included
  • 27. Growth Strategies Market Penetration • Instead of using price reductions or promotions, companies should focus on maintaining a competitive advantage via innovation. • Stage 4 is when process innovations are key. Firms should then focus on process innovations to become more efficient than their rivals. • More efficient firms can make a better product offering which will ensure customer loyalty. • Small process innovations are the least risky way to grow a business.
  • 28. Growth Strategies Product Development Product retains the same mission, but characteristics of the product are changed to better serve the mission. – Igor Ansoff •Small incremental product innovations. •If product is marketable no large risky product innovation needed. •Large product innovations only used when market is demanding them and technology is ready. Not to fix lackluster growth. •Acquisition as a product development strategy. Companies can acquire innovation from failing companies if there is still value.
  • 29. Growth Strategies Market Development An adaptation of a present product line, generally with some modification in the product characteristics, to new missions.– Igor Ansoff •Commercial passenger planes to transportation planes. Non grid connected modules for solar industry. •Risks can be lower if synergies exist. •Similar to product development, market development strategies should only be used if the marketplace and technology are ready. •Non grid connected market too small.
  • 30. Growth Strategies Diversification A simultaneous departure from the present product line and the present market structure.– Igor Ansoff •The riskiest strategy. •Categorized by “related” and “unrelated” diversification.
  • 31. Growth Strategies Related Diversification •Related diversification is when there are meaningful commonalities between the company’s core business and the new venture it is taking on. •Economies of scale and synergies can be achieved. •Technologically related companies use this to enter into new markets.
  • 32. Growth Strategies Unrelated Diversification •Unrelated diversification is when there are no meaningful commonalities between the company’s core business and the new venture it is taking on. •This involves a very high amount of risk. Failure rate of 90-99%. (Park, 2004). •This strategy should not be used to solve lackluster growth. Solar manufacturers should avoid both types of diversification because they are in a high growth industry and they have limited funds from the shakeout.
  • 33. Growth Strategies Backward Integration Advantages: •Guaranteed access to supply •Access to more innovation •Cost savings •More control over quality Disadvantages: •Expensive to integrate (Billions associated with polysilicon production) •Risk of failure associated with diversification •Reduces flexibility
  • 34. Growth Strategies Backward Integration Levels of Vertical Integration Company First Solar Trina Suntech Yingli SunPower Solar World Q Cells LDK Level of Vertical Integration Polysilicon Production Procured Procured Procured x - x - x Ingot Production x x x x - x - x Wafer Production x x x x Procured x Procured x Cell Production x x x x x x x x Module Production x x x x x x x x Installation of Large Power Plants x x x x x x Recycling x x Companies can also use supply contracts.
  • 35. Growth Strategies Forward Integration This involves companies entering into installation. Risks associated are: •Same risks with related diversification •Possible lack of distribution channels and expertise •Competing with customers Benefits include: •Saving on the margins charged by installers •Industry output will grow and so will opportunities in this field
  • 36. Conclusions Ansoff’s Strategies • Least Risky • Small incremental product innovations • Process Innovations to gain competitive • No large product innovations unless advantage market and technology are ready ✓ ✓ ✗ ✗ • Should only be used if market and • Solar industry is a fast growing market technology are ready • Not enough resources to diversify • Market too small but could become because of shakeout significant in the future
  • 37. Conclusions Integration and Final Comments Solar firms considering backward vertical integration should understand that the solar PV technology is far from finished evolving. New technologies offer promise of better efficiencies and/or lower costs. Generally speaking, solar companies with successful products should focus on improving their business efficiency along with small product improvements.
  • 38. THANKS FOR YOUR ATTENTION

Editor's Notes

  1. This shakeout is happening fast. 16 firms per year compared to 4.8.
  2. To use this graph or not?
  3. By comparing similarities and differences of the solar industry and previously studied industries the solar industry evolution can be better understood.
  4. Growth is essential for smaller manufacturers who need to compete on cost with larger competitors.
  5. There are a wide variety of solar companies that exist today, all with specific needs and appropriate growth strategies. Given the industry evolution context there are several strategies that will be generally applicable to all solar manufacturers.