SOL-GEL
TECHNOLOGY
Guide: Presentedby:
Dr. R C Sastry SruthiR
Professor,Dept.ofChemicalEngg, M.Tech:-156512
NITWarangal 2015-16
Contents…
Introduction
Sol andGel
Sol gelprocess
Factors influencing sol-gelprocess
Applications
Advantages
Limitations
Future
Reference
Introduction…
• Sol –gel processing designates a type of solid material synthesis ,performedin a
liquid and at low temperature.
• Dissolve the component in a liquid inorder to bring itback as a solid in a controlled
manner.
• It’sa typical nanotechnology because all gel products contain nanoparticles or are
nanocomposites.
• Synthesis schemes used depends on initial precursors.
Sol &Gel…
Sol is a stable dispersion of colloidalparticles or polymers in a solvent.
Consist of liquid with colloidalparticles which are no dissolved, but do not
agglomerate orsediment.
Gel is a three dimensional continous network which encloses liquid phase.
Aerosol
Suspension of fine solid particles or liquid droplets in a gas.
Aerogel
Drying is performed at super critical conditions, network structure may be retained and a
gel with large pores may be found.
Xero gel
Gel is dried by evaporation ,capillary forces will result in shrinkage, the gel network
collapse.
Xero gel
Aerogel
Sol-Gel Process…
Steps involved are…
 Hydrolysis and condensation of molecule
 Gelation
 Ageing
 Drying
 Firing
 Densification
Factors Influencing Sol-Gel Process…
 Parameters influencinghydrolysis
Water toalkoxide ratio
Type and amount of catalyst
 Parameters influencingcondensation
Type ofprecursor
Alkoxide waterratio
Type ofcatalyst
pH
Type ofsolvent
Applications ofSol-GelTechnology
Optical and photonicapplications
Mechanical applications
Biomedical application
Bioreactors
ChemicalApplications
Electronicapplications
Thermal applications
Advantages…
 Can produce thin bond-coating to provide excellent adhesion between the metallic
substrate andthe top
 Can produce thick coating to provide corrosion protection performance.Can easily
shape materials into complex geometries in a gel state.
 Can produce high purity products because the organo-metallic precursor of the desired
ceramic oxides can be mixed, dissolved in a specified solvent and hydrolyzed into a sol,
and subsequently a gel, the composition can be highly controllable.
 Can have low temperature sintering capability, usually 200-600°C.
 Can provide a simple, economic and effective method to produce high quality coatings.
 Through sol-gel processing, homogeneous, high-purity inorganic oxide glasses can be
made at ambient temperatures rather than at the very high temperatures required for
conventional formation of glasses.
Limitations…
Weak bonding
Low wear-resistance
High permeability
Difficulty incontrolling
porosity
Substrate dependency
Future… .
Researches are progressingin
Organically modified Sol-Gel sensors
Biomolecules from Sol-Gel matrix
Bioactive nano-coatings for future medicines
Sol- Gel Technology

Sol- Gel Technology

  • 1.
    SOL-GEL TECHNOLOGY Guide: Presentedby: Dr. RC Sastry SruthiR Professor,Dept.ofChemicalEngg, M.Tech:-156512 NITWarangal 2015-16
  • 2.
    Contents… Introduction Sol andGel Sol gelprocess Factorsinfluencing sol-gelprocess Applications Advantages Limitations Future Reference
  • 3.
    Introduction… • Sol –gelprocessing designates a type of solid material synthesis ,performedin a liquid and at low temperature. • Dissolve the component in a liquid inorder to bring itback as a solid in a controlled manner. • It’sa typical nanotechnology because all gel products contain nanoparticles or are nanocomposites. • Synthesis schemes used depends on initial precursors.
  • 4.
    Sol &Gel… Sol isa stable dispersion of colloidalparticles or polymers in a solvent. Consist of liquid with colloidalparticles which are no dissolved, but do not agglomerate orsediment. Gel is a three dimensional continous network which encloses liquid phase.
  • 5.
    Aerosol Suspension of finesolid particles or liquid droplets in a gas. Aerogel Drying is performed at super critical conditions, network structure may be retained and a gel with large pores may be found. Xero gel Gel is dried by evaporation ,capillary forces will result in shrinkage, the gel network collapse.
  • 6.
  • 7.
  • 8.
    Steps involved are… Hydrolysis and condensation of molecule  Gelation  Ageing  Drying  Firing  Densification
  • 9.
    Factors Influencing Sol-GelProcess…  Parameters influencinghydrolysis Water toalkoxide ratio Type and amount of catalyst  Parameters influencingcondensation Type ofprecursor Alkoxide waterratio Type ofcatalyst pH Type ofsolvent
  • 10.
    Applications ofSol-GelTechnology Optical andphotonicapplications Mechanical applications Biomedical application Bioreactors ChemicalApplications Electronicapplications Thermal applications
  • 11.
    Advantages…  Can producethin bond-coating to provide excellent adhesion between the metallic substrate andthe top  Can produce thick coating to provide corrosion protection performance.Can easily shape materials into complex geometries in a gel state.  Can produce high purity products because the organo-metallic precursor of the desired ceramic oxides can be mixed, dissolved in a specified solvent and hydrolyzed into a sol, and subsequently a gel, the composition can be highly controllable.  Can have low temperature sintering capability, usually 200-600°C.  Can provide a simple, economic and effective method to produce high quality coatings.  Through sol-gel processing, homogeneous, high-purity inorganic oxide glasses can be made at ambient temperatures rather than at the very high temperatures required for conventional formation of glasses.
  • 12.
    Limitations… Weak bonding Low wear-resistance Highpermeability Difficulty incontrolling porosity Substrate dependency
  • 13.
    Future… . Researches areprogressingin Organically modified Sol-Gel sensors Biomolecules from Sol-Gel matrix Bioactive nano-coatings for future medicines