This document provides a summary of Sanjay Kumar Sinha's professional experience and qualifications. He has nearly 20 years of experience in mechanical maintenance, currently serving as Assistant General Manager at BMM Ispat Ltd. in Bellary. Previously he held roles of increasing responsibility at Adhunik Alloys & Power Ltd. and Bihar Sponge Iron Ltd. His expertise includes maintenance operations, quality assurance, safety compliance, inventory management and training. He has received awards for achievements like reducing maintenance costs and downtime. Sanjay holds a BE in Mechanical Engineering and has knowledge of various industrial equipment used in steel, power and automobile industries.

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photo SANJAY KUMAR SINHA
Mobile: 7762934491 (R), 8873226795 (R)
E-Mail: lavanshu2007@rediffmail.com, sanjay.sinha39@yahoo.com
MECHANICAL MAINTENANCE
Industry Preference: Steel / Power / Automobile
Profile Summary
Organisational Experience
Since Jul’14 with M/s BMM Ispat Ltd., Danapur, Bellary as Assistant General Manager (Mechanical Maintenance)
Sep’08-Jul’14 with M/s Adhunik Alloys & Power Ltd., Kandra, Jamshedpur
Growth Path:
Apr’11-Jul’14 Assistant General Manager
Sep’08-Apr’11 Senior Manager
Nov’99-Aug’08 with M/s Bihar Sponge Iron Ltd., Chandil, West Singhbhum
Growth Path:
Apr’08-Aug’08 Manager
Apr’06-Mar’07 Deputy Manager
Apr’05-Mar’06 Assistant Manager
Apr’03-Mar’05 Senior Engineer
Nov'00-Mar’03 Engineer
Nov’99-Oct'00 Graduate Trainee
Jun’97-Aug’99 with M/s Jaiguru Engineering, Eastern Region (Jamshedpur & Orissa) as Sales Executive
Dec’95-Jun’96 with M/s Pawan Enterprises, Aida, Adityapur, Jamshedpur as Quality Assurance Engineer
Key Result Areas:
 Creating ISO,TPM and TQM awareness among employees thereby improving quality at workplace
 Inculcating behavioural change in the workplace by adoption of Dupont methodology for safety compliance
 Conducting classroom training sessions as well as imparting positional training thereby developing employee skills ;
monitoring and improving maintenance processes and personnel performance to achieve enhanced levels of efficiency
 Boostingemployeeproductivity byorganisingKaizen generated smallgroup activities & addressing recurrentproblems / grievances
 Spearheading activities related to:
o Maintenance costing
o Inventory Management
o Procurement planning for spares and services
o Maintenance, planning & execution of shutdowns and CBM
 Engaging in the maintenance of material, power transmission as well as process equipment; implementing improvement
strategies through capital expenditure projects
SKILL SET
Strategic Planning
Maintenance Operations
Quality Assurance
Training
Inventory Management
Safety Compliance
 Nearly 20 years of rich experience in enhancing plant service quality and
equipment reliability by improving workflows and optimizing
maintenance processes
 Currently associated with BMM Ispat Ltd., Danapur, Bellary as Assistant
General Manager with wide exposure in spearheading mechanical
maintenance processes for the Sponge Iron Division of the plant
 Skilled in ensuring that maintenance operations are appropriately
scheduled & accomplished and emergency troubleshooting &
maintenance support is readily available
 Proficient in developing & executing maintenance plans to achieve
optimum levels of equipment performance
 Expertise in managing maintenance schedules, driving continuous line
improvement, minimising downtime & failure rates & maximising
productivity; maintaining plant machinery to ensure safe, continual and
efficient operations
 Outstandingcommunication & leadership skills that have been put to use in
effectively resolvingproblems and promoting a positive work environment

2.  Managing maintenance goal setting, activity scheduling and work allocation to ensure measurable goals, proper workload
distribution, goal satisfaction and effective staff management
Highlights:
 Executed alkali boil out at the ‘WHRB', Online
 Broughtdown the maintenancecostby avoidingthebearingfailureto almostzero (nearly 50 bearings in a year) (the equipment
'ABC FAN' was installed on a steel platform; the same was shifted to the ground and strengthened with concrete base)
 Pivotal in repairing the Kiln Outlet Cone when it got damaged and fell down
 Successful in reducing maintenance shutdown rate from 25% to 8.5% as well as saving maintenance costs by 50%through
roll-out of effective preventive maintenance directions and re-use of materials after reconditioning of same.
 Recognised for increasing in-plant capability by 8% through effective maintenance
 Minimised downtime & failure rates by 15% and maximised productivity by 10%
 Received the first prize in "ISO Competition" for year 2011 and "Best Housekeeping Area" for RMH DEPARTMENT in year
2013
 Acknowledged with a Letter of Appreciation from for achieving the highest campaign life (268 days) for AXIS-2 KILN of
“BMM ISPAT LIMITED”.
Knowledge Purview
 Pump, Gear Boxes, Belt Conveyors, Hydraulic & Pneumatic Equipment
 Lobe Compressors, Vibrating screen &Roll Crushers
 Wet scrapers, Bag Houses, ESP & Product House Equipment
 Fans, Kiln, Coal Injectors& Cooler Accessories
 Jaw Crushers & Cone Crushers
IT Skills
 MS Office
Academic Details
 BE (Mechanical) from STJIT, Ranebennur, Dharwad, Karnataka University in 1994 (secured 60% )
 B.Sc. from TPS College, Patna, Magadha University in 1989 (secured 60%)
Personal Details
Date of Birth: 13th July 1971
Communication Address: 103, Ramanand Residency, Nehru Colony,(opposite KEB), Dam Road, Hospet, DistrictBellary-
583203, Karnataka
Permanent Address: S/o Sri Sibeshwar Prasad, Near Sharda Medical Hall, East Lohanipur, Patna -800003, Bihar
Languages Known: English & Hindi