The document provides a summary of the candidate's organizational experience and qualifications. It details his experience since 2011 as the Functional Area In-charge for Mechanical Maintenance at Saint Gobain India Pvt. Ltd., where he led a team of 20 people and was responsible for maintenance schedules, equipment installation and commissioning, and ensuring quality and safety standards. Prior to this, from 2007 to 2011, he worked as Assistant Manager/Shift In-charge at Jindal South West Steel Ltd. where he planned maintenance schedules and managed materials for plant equipment. The candidate holds a B.Tech in Mechanical Engineering and has undergone relevant training programs.

1. Organizational Experience
Since 31st
Jan’11 Saint Gobain India Pvt. Ltd., Bhiwadi as Functional Area In-charge (Mechanical Maintenance)
Role:
• Leading a team of 20 people
• Preparing project schedules and monitoring projects with respect to cost, resource deployment, time over-runs & quality
compliance to ensure timely execution of projects
• Developing maintenance schedules for plant machinery, conducting periodic checks and documenting with a key focus on
reducing delays & enhancing equipment uptime
• Performing installation, commissioning & troubleshooting of:
o Equipment such as Centrifugal Blowers, Hydraulic Systems, Belt Conveyors, bucket elevators, Chain Conveyors, gearboxes,
compressors etc.
o Involved in Hydraulic Systems of Material unloading, glass packing, with complete overhauling of hydraulic system.
• Modifying & enhancing various machine drawings in process output.
• Conducted structural erection of Furnace and Float Bath during project
• Established mechanical machine shop from conceptualization till the installation of every machinery in the machine shop
• Planning/arranging spares for all the equipment; adhering to the preventive maintenance schedule to optimize their uptime
• Providing training for the people for sharing the technical know-how
• Ensuring 6S standards and managing Raw Material Unloading, Batch Plant, Furnace, Electro-static systems, & Float Bath.
• Implementing quality measures & safety standards and technological changes to enhance the operational efficiency
• Enabling modifications in equipment, process flow, working practices, consumables, and so on for controlling & reducing
conversion cost per unit produced
• Facilitating techniques for cycle time / cost reduction entailing identification of opportunities and analysis of data
• Minimizing redundant processes involved in the design & production and working towards value-addition
Highlights:
• Played a vital role in plant heating up & starting production in the plant by providing all mandatory & necessary mechanical
assistance.
• Successfully executed plant expansion / modification / upgradation projects such as providing EN 24 Chrome Coated Hydraulic
Cylinder for better wear resistance, in a critical process section
SUMIT GAUR
Mobile: +91-9711916587
E-Mail: sumit123.1986@gmail.com
Skills Set:
Mechanical Maintenance
Installation & Commissioning
Material/Spare Parts Planning
Project Management
Troubleshooting
Liaison & Coordination
Process Improvement
Training & Development
Reporting & Documentation
Testing & Inspections
Shift Operations
Team Management
Senior Level Assignments
Mechanical Maintenance ~ Project Management ~ Plant Operations
Over 8 years of experience in running successful method-oriented project and
maintenance operations and taking initiatives for business excellence through process
improvement.
Profile Snapshot
• Exhibits a strong and firm approach for sustaining / encouraging safe work environments
• Pivotal in starting of production with Saint Gobain India Pvt. Ltd. Bhiwadi Rajasthan.
• Led overall operations for executing projects within cost & time norms; participated in
project review meetings for evaluating project progress & de-bottlenecking
• Executed predictive, preventive, breakdown & shutdown maintenance schedules
(daily & turnaround) to prolong the life of equipment and conducted regular
inspection, repair & replacement of spare parts to control operations
• Managed end-to-end plant maintenance tasks from stage of conceptualization to
handover involving planning, procurement, execution, finalization of technical
specifications, vendor management & manpower planning
• Liaised with Maintenance Planning Group, Maintenance Department & management
and implemented Kaizen activities
• Possess excellent communication, analytical, organizational & problem solving skills

2. • Currently involved in designing & modifying a major Hydraulic System in raw material section
• Successful in reducing maintenance shutdown rate from 80% to 10% as well as saving maintenance costs by 80% through
effective roll-out of technical initiatives; such as re-designing & modifying the shafts of the gas operating valves
• Successfully designed & replaced the rubber rollers with Teflon rollers; and resolved a critical machine operation fault
• Escalated Overall Operating Efficiency (OEE) by 80% through measures such as re-designing of the counterweight of a conveyor
belt & arresting reverse-rotation of all the Centrifugal Blowers.
• Continuously improving the safety standards by designing and installing heavy duty chain lock; in counterweights of conveyor
belts; to eliminate probable human loss
• Accomplished successful installation of locally made Hardox Wear Resistant Liner Plates; instead of purchasing from original
supplier in Germany and was subsequently successful in achieving 75% process cost saving with enhanced production for plant.
• Recognized for increasing in-plant capability by 50% through effective maintenance; was appreciated for the same; by giving the first
prize for maximum number of implemented technical suggestions
3rd
Sep’07-29th
Jan’11 Jindal South West Steel Ltd., Bellary as Assistant Manager/ Shift In-charge
Role:
• Planned & effectuated predictive & preventive maintenance schedules of various equipment, spares & machinery in the Steel
Plant (Blast Furnaces & Corex Plants) for increasing their uptime and reliability
• Identified areas of obstruction & defects by conducting root cause analysis, failure mode & effect analysis to enhance
operational effectiveness
• Addressed occurrence of failures and dealt with stressful situations
• Managed material of Furnace, Water System, Slag Granulation Plant, Vertical bucket elevators, Hydraulics, Pneumatics and
Compressors (Screw, Centrifugal & Roots Blower)
• Evaluated vendor drawings & documents, piping layouts and inter-discipline drawings/ documents
• Monitored designs and fabricated Pipe Dustings, Tank, Vessels, Cones, Hoppers and Separators to ensure they were precise,
accurate, reproducible, fool-proof & specific to products
Education
2007 B.Tech. (Mechanical) from Shri Krishan Institute of Engineering & Technology, Kurukshetra University with 66.7%.
2003 XIIth from C.B.S.E Delhi with 81%.
2001 Xth from C.B.S.E Delhi with 81.8%.
Academic Project
• Design and Fabrication of Pneumatic Jack from Shri Krishan Institute of Engineering & Technology for 6 months
Trainings
• Denso India Ltd., Noida as College Trainee for 6 weeks in 2005
• Production of Maruti Parts (Alternators, Rotors, Regulators & other Engine Accessories) from Denso India Ltd., Noida in 2005
• UP Steels, Muzaffarnagar as College Trainee for 6 weeks in 2006
• Production of Turbines Runners from UP Steels, Muzaffarnagar in 2006
• JSW Steel Ltd. as GET (Graduate Engineer Trainee) in 2007
• Mechanical Maintenance from Saint Gobain Glass, Germany in 2011
Personal Details
Date of Birth: 28th
January 1986
Languages Known: Hindi, English, Punjabi, Kannada and Telugu
Address: House No. 1/5714-A, Street No. 17, Old Balbir Nagar, Shahdara, Delhi-110032