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BARUN KUMAR BEHERA
Contact Nos.: 07028852465
E-Mail: bkumar.behera@outlook.com, barun_behera@rediffmail.com
Passport No: N5580900 (INDIAN)
Senior Management Professional
Operations & Maintenance ~ Project Coordination ~ Installation & Commissioning
Scaling new heights of success with hard work & dedication and leaving a mark of excellence on every step
Profile Summary_____________________________________________________________________
 A result-oriented professional with an experience of nearly 13 years in Project Coordination, Operations &
Maintenance, Installation & Commissioning and Troubleshooting majorly in Mechanical Engineering domain
 Previously associated with Electrosteel Castings Limited, Haldia Works, Haldia (West Bengal) as Head –
Mechanical Maintenance.
 A keen implementer with experience in coordination project activities;skills in identifying areas of obstruction /
breakdowns and taking steps to rectify the equipment through application of troubleshooting tools
 Proficient in handling erection & commissioning activities involving resource planning, in-process inspection,
team building and co-ordination with internal / external departments
 Skilled in managing preventive & predictive maintenance schedules to optimize efficiency of machines &
equipment, thereby enhancing the overall efficiency in operations
 Proven track record of leading large teams / staff members
 An effective communicator (written & verbal) with good analytical, problem solving & interpersonal abilities
Core Competencies_______________________________________________________________
~ Mechanical Maintenance ~ Installation & Commissioning ~ Project Execution
~ Spare Parts Management ~ Reporting & Documentation ~ Budgeting
~ Troubleshooting ~ Team Management ~ Coordination
Noteworthy Milestones_______________________________________________________________
 Holds the distinction of installing structural works including commissioning of various equipment such as Girth
Gear & Pinion Attachments, Vibrating Screens (Circular & Linear Motion), Double Rolled Crushers, Impact
Crushers, Weigh Feeders & Conveying Equipment - Flat Belt Conveyors, Wet-Scrappers, Bucket Elevators & Drag
Chain Conveyors in ESP (Electro-static Precipitator).
 Pivotal in installation & commissioning of Pollution Control System like ESP & Bag House Filters and Dust
Suppression System in CHP (Coal Handling Plant).
 Dexterously installed, commissioned & tested a Hydraulic Power-Pack System in residual material disposal
section in DR- Plant
 The first time implementation of Power-pack System in 500 TPD DR-Plant (Rotary Kiln Type), processed
by SL-RN (Outokumpu, GmbH, Germany) Technology.
 Knowledge Purview:
 Forecasting the spares requirement and executing maintenance schedules.
 Designing & implementing predictive maintenance systems based on equipment condition monitoring
(CBM).
 Ensuring spares planning & control as per budgeted norms.
 Rendering technical assistance in vendor development & selection for indigenization of spares.
 Preparing departmental budgets for material consumption, labor & plant up-gradation Initiating
improvement projects on material handling, work methods, etc.
 Ensuring implementation of 5S & TPM at plant and ensures the setting of realistic targets for process
and productivity improvements through the TPM movement.
 Effectuating KAIZEN suggested by shop floor team.
 Expertise in structural erection & fabrication, alignment, inspection, commissioning & production
planning as per process requirement.
Career Contour______________________________________________________________________
Since Apr’11: Electrosteel Castings Ltd., Haldia
As Sr. Engineer – Mechanical/ Maintenance (Head – Mechanical/ Maintenance)
Highlights:
 Spearheaded Centralized Maintenance Team of DRI & CHP with individual responsibility of maintaining DR plant’s
mechanical maintenance activities.
 Efficiently looked after entire preventive maintenance, corrective maintenance, shutdown maintenance &
predictive maintenance activities of various static & rotary equipments.
 Played a key role in preparing, implementing & maintaining:
 Maintenance plans & material planning, spares & machine inventory & cost control activities in SAP
System.
 Preventive Maintenance Plans in SAP (PM - Module) & MIS (Compilation of Data & Presentations,
Monthly Status, Monthly Highlights, Visual Display, Before & After Photographs Summary, etc.)
 Successfully fulfilled the ISO requirements time to time (ISO 9001 – 2008 & 14001 -2004) in associated division
(DR Plant).
 Steered initiatives towards implementing management guidelines viz. TPM at DR plant in association with TPM
Cell.
 Deftly ensued adherence to daily CLIT schedule & PM schedule for critical machines and equipment at the shop
floor; maintained routine repair within budget by reducing machine breakdown by ensuring regular PM,
Maximized MTBF to reducing MTTR.
May’09-Mar’11: Ramsarup Lohh Udyog, Kharagpur
As Sr. Engineer (Mechanical/Maintenance)
Highlights:
 Distinction of working in the one 500 TPD DRI project work as well as in commissioning of plant; involved in the
mechanical department and planning cell:
 Monitored structural erection, alignment, inspection of fabrication material and bill checking of the up-
coming DRI project work.
 Instrumental in carrying out inspection &maintenance of equipments related to Kiln, Cooler, E.S.P. R.M.H.S (Coal
Handling Plant) & Product Circuit.
 Actively involved in:
 Planning for new project revise drawing and material procurement & inspection of those
materials.
 Central Maintenance Team (DRI-CPP) with responsibilities of looking all type of maintenance
activities of various static & rotary equipments related to DRI.
Bhaskar Steel & Ferro-Alloy Ltd., Bonaigarh (Nov’05-Apr’09)
As Shift Engineer
Highlights:
 Carried out tasks related to:
 Structural erection, fabrication & commissioning of (1x350) TPD DR-Plant together with the RMHS Unit
 Inspection & supervision of mechanical equipments, preventive maintenance, troubleshooting,
modification and rectifications.
 Conducted inspection & maintenance of Kiln, Cooler, E.S.P. R.M.H.S. & Product Circuit;also took care of the
modifications & rectifications.
Commenced career with Reliable Sponge (P) Ltd., Bonaigarh, SNG as Shift Engineer from Jan’03-Nov’05
Education & Credentials_______________________________________________________________
 Bachelors in Technology – Mechanical in 2010
JRN Deemed University, Udaipur.
 Diploma in Mechanical Engineering in 2001
State Council for Technical Education & vocational Training, Orissa (approved by A.I.C.T.E. New Delhi).
 PG Diploma in Computer Applications in 2003
Sterlite Foundation, Mumbai.
IT Forte____________________________________________________________________________
 Conversant with SAP (PM Module) System and Internet Applications.
 MS Office 10 & applications.
Trainings_________________________________________________________________________
 Successfully completed INTERNAL AUDITOR TRAINING ON QUALITY MANAGEMENT SYSTEM AS PER HIGH
LEVEL STRUCTURE (HLS), ISO 9001:2015 & ISO 19011:2011 By DNV – GL.
 Successfully completed INTERNAL AUDITOR TRAINING ON ENVIRONMENTAL MANAGEMENT SYSTEM, ISO
14001:2004 By DNV – GL.
 Successfully completed JISHU – HOZEN (TPM) INSTRUCTOR TRAINING COURSE organised by
ELECTROSTEEL CASTINGS LIMITED, Haldia.
Beyond Curriculum___________________________________________________________________
 Actively participated in Quiz & Sports Competition held in school and college
 Participated in Indoor or Outdoor Programs
Personal Dossier_____________________________________________________________________
 Date of Birth: 20th
August, 1982
 Address: C/o: Bipin Bihari Behera, At: Kosala (Chandan Nagar, Near Kosala College),
PO: Kosala, District: Angul, PIN Code: 759130, Odisha.
 Nationality: Indian
 Marital Status: Married
 LanguagesKnown: Hindi, English, Oriya & Bengali.
DECLARATION
I do hereby declare that all the statement given in this CURRICULAM VITAE is true, completed &
correct to the best of my knowledge.
(Barun Kumar Behera)

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Senior Mechanical Professional with 13+ Years Experience

  • 1. BARUN KUMAR BEHERA Contact Nos.: 07028852465 E-Mail: bkumar.behera@outlook.com, barun_behera@rediffmail.com Passport No: N5580900 (INDIAN) Senior Management Professional Operations & Maintenance ~ Project Coordination ~ Installation & Commissioning Scaling new heights of success with hard work & dedication and leaving a mark of excellence on every step Profile Summary_____________________________________________________________________  A result-oriented professional with an experience of nearly 13 years in Project Coordination, Operations & Maintenance, Installation & Commissioning and Troubleshooting majorly in Mechanical Engineering domain  Previously associated with Electrosteel Castings Limited, Haldia Works, Haldia (West Bengal) as Head – Mechanical Maintenance.  A keen implementer with experience in coordination project activities;skills in identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools  Proficient in handling erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments  Skilled in managing preventive & predictive maintenance schedules to optimize efficiency of machines & equipment, thereby enhancing the overall efficiency in operations  Proven track record of leading large teams / staff members  An effective communicator (written & verbal) with good analytical, problem solving & interpersonal abilities Core Competencies_______________________________________________________________ ~ Mechanical Maintenance ~ Installation & Commissioning ~ Project Execution ~ Spare Parts Management ~ Reporting & Documentation ~ Budgeting ~ Troubleshooting ~ Team Management ~ Coordination Noteworthy Milestones_______________________________________________________________  Holds the distinction of installing structural works including commissioning of various equipment such as Girth Gear & Pinion Attachments, Vibrating Screens (Circular & Linear Motion), Double Rolled Crushers, Impact Crushers, Weigh Feeders & Conveying Equipment - Flat Belt Conveyors, Wet-Scrappers, Bucket Elevators & Drag Chain Conveyors in ESP (Electro-static Precipitator).  Pivotal in installation & commissioning of Pollution Control System like ESP & Bag House Filters and Dust Suppression System in CHP (Coal Handling Plant).  Dexterously installed, commissioned & tested a Hydraulic Power-Pack System in residual material disposal section in DR- Plant  The first time implementation of Power-pack System in 500 TPD DR-Plant (Rotary Kiln Type), processed by SL-RN (Outokumpu, GmbH, Germany) Technology.  Knowledge Purview:  Forecasting the spares requirement and executing maintenance schedules.  Designing & implementing predictive maintenance systems based on equipment condition monitoring (CBM).  Ensuring spares planning & control as per budgeted norms.  Rendering technical assistance in vendor development & selection for indigenization of spares.  Preparing departmental budgets for material consumption, labor & plant up-gradation Initiating improvement projects on material handling, work methods, etc.  Ensuring implementation of 5S & TPM at plant and ensures the setting of realistic targets for process and productivity improvements through the TPM movement.  Effectuating KAIZEN suggested by shop floor team.  Expertise in structural erection & fabrication, alignment, inspection, commissioning & production planning as per process requirement.
  • 2. Career Contour______________________________________________________________________ Since Apr’11: Electrosteel Castings Ltd., Haldia As Sr. Engineer – Mechanical/ Maintenance (Head – Mechanical/ Maintenance) Highlights:  Spearheaded Centralized Maintenance Team of DRI & CHP with individual responsibility of maintaining DR plant’s mechanical maintenance activities.  Efficiently looked after entire preventive maintenance, corrective maintenance, shutdown maintenance & predictive maintenance activities of various static & rotary equipments.  Played a key role in preparing, implementing & maintaining:  Maintenance plans & material planning, spares & machine inventory & cost control activities in SAP System.  Preventive Maintenance Plans in SAP (PM - Module) & MIS (Compilation of Data & Presentations, Monthly Status, Monthly Highlights, Visual Display, Before & After Photographs Summary, etc.)  Successfully fulfilled the ISO requirements time to time (ISO 9001 – 2008 & 14001 -2004) in associated division (DR Plant).  Steered initiatives towards implementing management guidelines viz. TPM at DR plant in association with TPM Cell.  Deftly ensued adherence to daily CLIT schedule & PM schedule for critical machines and equipment at the shop floor; maintained routine repair within budget by reducing machine breakdown by ensuring regular PM, Maximized MTBF to reducing MTTR. May’09-Mar’11: Ramsarup Lohh Udyog, Kharagpur As Sr. Engineer (Mechanical/Maintenance) Highlights:  Distinction of working in the one 500 TPD DRI project work as well as in commissioning of plant; involved in the mechanical department and planning cell:  Monitored structural erection, alignment, inspection of fabrication material and bill checking of the up- coming DRI project work.  Instrumental in carrying out inspection &maintenance of equipments related to Kiln, Cooler, E.S.P. R.M.H.S (Coal Handling Plant) & Product Circuit.  Actively involved in:  Planning for new project revise drawing and material procurement & inspection of those materials.  Central Maintenance Team (DRI-CPP) with responsibilities of looking all type of maintenance activities of various static & rotary equipments related to DRI. Bhaskar Steel & Ferro-Alloy Ltd., Bonaigarh (Nov’05-Apr’09) As Shift Engineer Highlights:  Carried out tasks related to:  Structural erection, fabrication & commissioning of (1x350) TPD DR-Plant together with the RMHS Unit  Inspection & supervision of mechanical equipments, preventive maintenance, troubleshooting, modification and rectifications.  Conducted inspection & maintenance of Kiln, Cooler, E.S.P. R.M.H.S. & Product Circuit;also took care of the modifications & rectifications. Commenced career with Reliable Sponge (P) Ltd., Bonaigarh, SNG as Shift Engineer from Jan’03-Nov’05 Education & Credentials_______________________________________________________________  Bachelors in Technology – Mechanical in 2010 JRN Deemed University, Udaipur.  Diploma in Mechanical Engineering in 2001 State Council for Technical Education & vocational Training, Orissa (approved by A.I.C.T.E. New Delhi).  PG Diploma in Computer Applications in 2003 Sterlite Foundation, Mumbai.
  • 3. IT Forte____________________________________________________________________________  Conversant with SAP (PM Module) System and Internet Applications.  MS Office 10 & applications. Trainings_________________________________________________________________________  Successfully completed INTERNAL AUDITOR TRAINING ON QUALITY MANAGEMENT SYSTEM AS PER HIGH LEVEL STRUCTURE (HLS), ISO 9001:2015 & ISO 19011:2011 By DNV – GL.  Successfully completed INTERNAL AUDITOR TRAINING ON ENVIRONMENTAL MANAGEMENT SYSTEM, ISO 14001:2004 By DNV – GL.  Successfully completed JISHU – HOZEN (TPM) INSTRUCTOR TRAINING COURSE organised by ELECTROSTEEL CASTINGS LIMITED, Haldia. Beyond Curriculum___________________________________________________________________  Actively participated in Quiz & Sports Competition held in school and college  Participated in Indoor or Outdoor Programs Personal Dossier_____________________________________________________________________  Date of Birth: 20th August, 1982  Address: C/o: Bipin Bihari Behera, At: Kosala (Chandan Nagar, Near Kosala College), PO: Kosala, District: Angul, PIN Code: 759130, Odisha.  Nationality: Indian  Marital Status: Married  LanguagesKnown: Hindi, English, Oriya & Bengali. DECLARATION I do hereby declare that all the statement given in this CURRICULAM VITAE is true, completed & correct to the best of my knowledge. (Barun Kumar Behera)