Shandong Helon Polytex

SHANDONG HELON POLYTEX
CHEMICAL FIBRE CO., LTD.
1 2016/3/26
Proprietary&ConfidentialToShandongHelonPolytexChemicalFibreCo.,Ltd.
SINCE 1989
SHP

Milestones
2016/3/262
Founded 1989
In Anqiu, Shandong Prov., China
 In 1992, the first Double-Dipping line was put into production, which
was imported from Litzler, USA, and lead us become the first plant in China
to produce PET Tire Cord Fabric & EP Fabric with professional equipment
and advanced production process.

Milestones
2016/3/263
 In 1996, start the production of Aramid Cord & Fabrics for Rubber Industry
under the cooperation with DuPont, USA.
 In 1997, ISO9000 Quality System Certificate was approved.
 In 2001, the second dipping line was put into production.
 In 2003, the new factory started construction in industrial park of Anqiu City,
and renamed as ‘SHANDONG HELON POLYTEX CHEMICAL FIBRE CO., LTD.,
and joined into SHANDONG HELON GROUP.

Milestones
2016/3/264
 In 2003, Fiber Reinforcement Materials R&D Center of CRIA
was founded in POLYTEX.
 In 2004, HMLS PET Yarn production lines was installed in new
plant, which was imported from Bamarg, Germany
 In 2005, the second double-dipping line from Litzler, U.S.A was
installed. ISO9001, ISO14001, OHSAS18001 were approved at
the end of this year.
 In 2007, the wider dipping line from Benninger, Germany was
installed, which was the first set professional dipping line for
belting fabric in China, the max. width of dipped fabrics can
meet 100 inches.
 In 2009, ISO/TS 16949 was approved.

Milestones
2016/3/265
 In October of 2012, SHANDONG HELON GROUP was took over by CHINA HI-
TECH GROUP CORPORATION (CHTC), and change the name to CHTC
HELON CO., LTD.

Milestones
2016/3/266
 From 2012 to 2014, the three dipping lines were installed
with online Surface Inspection, to improve our quality
control ability for the fabrics surface.
 In April of 2014, installed 14 sets Cable Corders, to improve the production
efficiency and to decrease the production cost; installed 2 sets Ring
Twisters to improve the production capacity for heavy fabrics.
 In August of 2014, together with Litzler team, updated the 1st set dipping
line to improve the production capacity.
 In May of 2015, the construction of new workshop was completed with
10,000 tons capacity for tire cord fabrics, and 5000 tons capacity was put
into production.

Products
2016/3/267
HMLS PET
Yarn
Tire Cord.
Fabrics
Belting
Fabrics
Special
Fabrics
Type:
1100dtex, 1440dtex,
1670dtex, 2200dtex
Spinning Speed:
6500m/min.
Type:
HMLS PET T. C. F.
STD PET T. C. F.
Aramid T. C. F.
Hybrid T.C.F.
Dipping Speed:
Max. 120m/min.
CableCord & Air-Jet
Type:
EP Fabric, EE Fabric
NN Fabric, PE Fabric
Cotton Fabric
DEP Fabric
EPP Fabric
Max. width: 100 inch
Type:
Rigid-Weft Fabric
Aramid Anti-tear Fabric
Flexible Tank Fabric
Bulletproof Fabric
Dam Building Fabric
*D&P according to customers’
requirement.

Materials
2016/3/26
8
Polyester
- E
Polyamide
(PA6 & PA66)
- P
Aramid
- D
Cotton
- C
Glass Fibre
- G
Monofilament
- M SHP have the capability to produce
the fabrics with the following materials,
 Polyester (STD & HMLS)
 Polyamide (PA6 & PA66)
 Aramid
 Cotton
 Glass Fibre
 Monofilament (PET & PA)

Position
The
Pioneer
in China
Double
Dipping
for EP &
PET TCF
Aramid
Fabrics
Wider
Fabrics
≥160cm
(254cm)
Heavy
Belting
Fabric
Develop
Twill
&SW
Fabric
Develop
AA PET
Yarn into
Fabrics
2016/3/26
9

2016/3/26
10
Production Process
- Tire Cord Fabrics
PET Filament Twisted Cord Greige Fabrics Dipped Fabrics
Double Dipping,
Drawing, Drying,
Setting, Winding,
Packing, Inspection
• Twisted Cord are
collected to creels for
weaving.
• Weaving & Inspection
• Twisted to 2 ply or 3
ply cord
• Inspection, Rating,
Balance, Stock
Pre-crystal, SSP, Melting
& extruder, Spinning,
Drawing &Setting, Finish,
winding, Inspection
• Incoming Inspection
• Rating, storage
• Safety-Stock
• Structure
• Breaking Strength
• Elongation
• Adhesion
• Shrinkage
• Stiffness
• Dip Pick Up
• Weight & Length
• Elongation @ Break
• Fabric Structure
• Total End
• Weft material
• Weight
• Length
• EASL
• Twist
• Twisting Level
• Length
• EASL
• Shrinkage
• Modulars
• Finish
• Linear Density
• Length
• Viscosity
• Carboxylic Acid
• Color
• Weight & Size
• Melting Point
KeyProcessProductsProportiesMeasured

2016/3/26
11
Production Process
- Technical Fabrics for MRG
Twisted Cord Bobbins Cord Greige Fabrics Dipped Fabrics
• Different dipping
solution.
• Dipping, Drying,
Drawing, Setting
• Setting the warp beam
for weaving.
• Control surface
quality.
• Uniform yarn tension
by warping machine
• Winding on warp
beam
• Twisted yarn to 1-ply
or multi-Ply
• Inspection, Rating,
Stock
• Incoming Inspection
• Rating & Stock
• Safety-Stock
• Structure
• Elongation
• Adhesion
• Shrinkage
• Stiffness
• Crimp
• Weight & Length
• Structure
• Materials
• Reeds No.
• Width
• Length
• Warping speed
• Warping Tension
• Warping Level
• Length
• Elongation
• Twist
• Twisting Level
• Length
• Elongation
• Shrinkage
• Finish
• Liner Density
KeyProcessProductsProportiesMeasured

2016/3/26
12
Main Production Equipments
Filament Yarn Lines Twisting - CableCorder Weaving – Air-Jet Looms
Weaving – Rapier Looms Dipping - Litzler Dipping - Benninger

R & D
2016/3/26
13
Continuous innovation …
Cord Pilot Dipping Line
Fatigue Testing Machine
Dynamic Adhesion Testing Machine
 Fabrics Structure Design
 Formulated Production Process
 Dipping Solution
 The Pilot before Production
Capability
 Development of new fabrics
 Development of new application
 Innovative twisting & weaving technology
 Improve adhesion system for different rubbers
continuously
Innovation

2016/3/26
14
Quality Systems
•
ISO9000 since 1997
ISO9001, ISO14001, OHSAS18001 since 2005
In September, 2009, ISO/TS 16949 was approved.
Validity Date: May 4, 2018 Validity Date: May 4, 2018 Validity Date: May 4, 2018 Validity Date: Sep. 18th, 2018

2016/3/26
15
Monitoring System
For Tire Cord Fabrics
For Belting FabricsFor Belting Fabrics
 Monitoring the fabrics surface quality
 Recording the fabric surface defects
 Covering the whole production process
 Improving the quality control ability

Quality Assurance
2016/3/26
16
Raw
Materials
•Stable source
•Incoming Inspecting for each lot
Advanced
Equipment
•CableCord
•Air-jet looms
•Dobby rapier loom
•Dipping Lines
•Online monitoring System
Stable
Production
Process
•ISO9001
•TS/ISO16949
Inspection
• Each phase – S.T.W.D.
• Laboratories – 2 level, 3 laboratories
• Cover ASTM / GB Standards
• 18 Professional Testing Personnel
• 12 Professional on-site Inspectors
Stable
Employee
•42% ≥ 20 Years
•41% ≥ 10 Years
•16% ≥ 5 Years
•12% - Technology

Customer Service
2016/3/26
17
Continuous improving …

2016/3/26
18
• Thanks All !

Shandong Helon Polytex

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