Group presentation at Level-2,Term-2.

1. Presentation
On
Industrial Visit
NOMAN WEAVING MILLS LTD.

2. Presented By :
 Mahmud Sharif Bhuiyan (TE-1808130)
 Al Shahariar Shakib(TE-1808131)
 Md. Shakib Hossain(TE-1808134)
 Hajera Khanom(TE-1808135)
 Imam Mehedi(TE-1808136)

3. Introduction
Noman Group is one of the
largest Bangladeshi conglomerates in
the textiles and garments sector.Noman Weaving Mills is
the part of Noman Group.The business type of the
company is Fabric Manufacturing,that have 100% export
woven fabric.It was established in 2005.The factory is
situated in Mawna,Sreepur,Gazipur.The manpower of the
factory is 1200(approx.).Their main production are grey
woven fabric & check fabric.Main market of the factory
are USA,EU,UK & Canada.
We visited this industry 17 October,2019.

4. Purpose of the Industrial Visit
 Bridge the gap between theoretical training and practical.
 Provide opportunity for active/interactive learning experiences.
 Help enhance interpersonal skills and communication techniques.
 To better identify their prospective areas of work.
 Broaden the outlook of students with exposure to different workforces.

5. Raw material used in Industry
The main raw material of the production in the industry are cotton yarn & many types of
blended yarn.They collected the raw yarn from their own industries such as;
Source of the material Blend Ratio
Zaber Spinning Mills Ltd Combed yarn 100%
Talha Spinning Mills Ltd Carded yarn 100%
Yasmin Spinning Mills Ltd Combed yarn 100%
Sofia Spinning Mills Ltd Mixture of cotton & polyester
yarn
60% & 40%

6. Product of the Industry
Noman Weaving Mills Ltd produce gray woven fabric and cheeck fabric.All of the
products are exported outside Bangladesh.
Figure: Fabric Product

7. Buyer of Noman Weaving Mills Ltd
 Your M & S
 H & M
 C & A
 IKEA
 ZARA
 TESCO
 ZEEMAN

8. Process of Weaving
Yarn from spinning section
Doubling & Twisting
Winding
Warp yarn preparation Weft yarn preparation
Cone winding
Cone Winding
Conventional Loom
(Shuttle loom)
Modern Loom
(Shuttleless loom)
Pirn Winding
Crilling
Warping
Sizing
Winding on weavers beam

9. Weaving
Drawing
Looming
Denting
Inspection of grey fabric
Delivery
Packing
Folding
Pirn Winding Cone Winding

10. Winding:
 Transferring yarns from bobbin, hank, ring etc. into a convenient package.
 Warp yarn is wound on cheese, cone and flanged bobbin packages and weft yarn is
wound on cop and pirn packages.
Description of the Machinery

11. Warping:
Parallel winding of warp ends from
many winding packages (cone, cheese)
on to a common package (warp beam). We saw two types of warping
in Noman Weaving Mills Ltd
Warping
Direct Warping
Sectional
Warping
Machine Specification
Machine Name: Benninger
Origin : Switzerland
Creel Capacity: 576

12. Direct Warping
• Used for making same color fabric
• Yarn is wound parallel on the warping beam
Sectional Warping
• Used for making fancy pattern fabric
• Greater amount of colored yarn is used
Machine Specification
Machine Name: Benninger
Origin : Switzerland
Creel Capacity: 576
Machine :Benninger
Origin :Switzerland
Creel capacity :1224
Machine Specification

13. Sizing:
 Process of applying adhesive coating .
 After completing warping sizing is applied.
 Most important process to achieve
optimum weaving.
 proficiency specially for filament and blended
yarns.
 Called the heart of weaving.
 Also gives a protectivecoating on yarn surface.

14. Drawing -in:
 Process of drawing that every warp through the drop wire, heald eye & reed dents.
 Drawing-in is the entering of yarns from a new warp into the weaving elements of
a weaving machine, namely drop wires, heddles and reed.

15. Denting:
It’s the process of inserting warp threads or ends through the dents of reed by hook.

16. Looming:
A loom is a device used to weave cloth and tapestry.
• Toyota Air jet Loom :128 Pcs
• Picanol (Air jet) Loom : 64 Pcs
• Picanol (rapier) Loom :40 Pcs
Machine
Specification
Brand & Model Toyota
Origin Japan JAT 710
RPM 800
Shedding Tappet & Dobby

17. Finishing Section
• Finishing refers to the processes that convert the woven cloth into a
usable material.
• Specifically after dyeing process the fabric is improved the look,
performance, or "hand" (feel) of the finish textile or clothing.
• It is a broad range of industrial processes that alter the surface of a
manufactured item.

18. Quality Control unit of the industry
Faulty woven fabrics hampers the total quality. So inspection is needed.The testisg facilities of this
industry higher than any other industry of Banglasdesh.
There are two types of Quality Control System
Online Quality System Off-line Quality System
Raw material Control
Process Control

19. Faults of Fabric in Quality Control
Various types of faults found in woven fabric has
mentioned in the below:
• Broken ends or warp
• Broken picks or weft
• Thick ends
• Missing ends
• Loose warp
• Loose weft
Figure:Fabric Inspection Machine
(off-line)

20. Production Rate
• About 79000 Meter woven fabric are produced everyday.
• Their efficiency is (85-92)%
• Toyota Air jet Loom:45000 Meter/day
• Picanol (Air jet) loom : 9000 Meter/day
• Picanol (rapier) Loom: 25000 Meter/day
• Production per month:2370000 Meter.
• Annual production :28440000 Meter.

21. Utility used in the industry
In weaving section,two steam boiler is present.One is 4 ton &
another is 3 ton.Gas is use to produce steam.
Power plant:
Capacity : 20 MW
No. of generator : 15
National Grid Supply: 15 MW
Generator type : Gas generator

22. Summary of the visit
 We started travelling from the campus at 9.45am via our institute bus
 We reached Noman Weaving Mills at 12.00pm.
 Quality control manager guided us upto the end
 To enhance the industry exposure of the pariticpants, get the
practicel insights into manufacturing & to get aware of the real life

23. Limitation of the visit
Short time visit Documentary processNeed a braek

24. Thank You
For
Being upto now