This is great Presentation with 3D effects which is all about production of ammonia from natural gas.
I am damn sure you will be getting everything here searching for.
its better to download it and then run in powerpoint 2013.
- Process effects of pre-reforming
- Process benefits of pre-reforming
- Effect of Pre-reformer Inlet Temp on Primary Reformer Efficiency
- Services for Pre-reforming
Pre-Reforming Problems
- Features: Impact of Sulfur
- High Temperature Operation
- Catalyst Deactivation
- Which is Better - High or Low Inlet Temperatures ?
- Pre Reformer Loading
- Pre-Reformer Installation
- Pre-reformer Startup
- Catalyst Drying
- Catalyst Heating
- Reduction
(HTS) High Temperature Shift Catalyst (VSG-F101) - Comprehensiev OverviewGerard B. Hawkins
The high temperature shift duty introduction and theory
HTS catalyst characteristics
developments over time
Typical HTS operational problems
Improved catalysts
VULCAN Series VSG-F101 Series
Summary
Combustion sources such as furnaces and fired
heaters play a critical role in the process industry.
Unfortunately, combustion requires large amounts of
fuel (gas, fuel oil). As a result, combustion efficiency
directly influences the performance and operational
costs of production facilities. However, efficiency is not
the only concern. Compliance and safety are major
challenges as well.
Pre-reformer in the flowsheet
* positioned upstream of the steam reformer
* uses a specialized high activity catalyst based on Ni
* reaction involves conversion of hydrocarbons to a mix of CH4, CO, CO2 and H2
Pre-reformers - sometimes included at the original design stage
- also can be added to existing units to uprate the plant
Thermo Acoustic refrigeration is a phenomenon that uses high intensity sound waves in a pressurized gas tube to pump heat from one place to other to produce refrigeration effect. This system completely eliminates the need for lubricants and results in 40% less energy consumption.
This is great Presentation with 3D effects which is all about production of ammonia from natural gas.
I am damn sure you will be getting everything here searching for.
its better to download it and then run in powerpoint 2013.
- Process effects of pre-reforming
- Process benefits of pre-reforming
- Effect of Pre-reformer Inlet Temp on Primary Reformer Efficiency
- Services for Pre-reforming
Pre-Reforming Problems
- Features: Impact of Sulfur
- High Temperature Operation
- Catalyst Deactivation
- Which is Better - High or Low Inlet Temperatures ?
- Pre Reformer Loading
- Pre-Reformer Installation
- Pre-reformer Startup
- Catalyst Drying
- Catalyst Heating
- Reduction
(HTS) High Temperature Shift Catalyst (VSG-F101) - Comprehensiev OverviewGerard B. Hawkins
The high temperature shift duty introduction and theory
HTS catalyst characteristics
developments over time
Typical HTS operational problems
Improved catalysts
VULCAN Series VSG-F101 Series
Summary
Combustion sources such as furnaces and fired
heaters play a critical role in the process industry.
Unfortunately, combustion requires large amounts of
fuel (gas, fuel oil). As a result, combustion efficiency
directly influences the performance and operational
costs of production facilities. However, efficiency is not
the only concern. Compliance and safety are major
challenges as well.
Pre-reformer in the flowsheet
* positioned upstream of the steam reformer
* uses a specialized high activity catalyst based on Ni
* reaction involves conversion of hydrocarbons to a mix of CH4, CO, CO2 and H2
Pre-reformers - sometimes included at the original design stage
- also can be added to existing units to uprate the plant
Thermo Acoustic refrigeration is a phenomenon that uses high intensity sound waves in a pressurized gas tube to pump heat from one place to other to produce refrigeration effect. This system completely eliminates the need for lubricants and results in 40% less energy consumption.
High level introduction
Mainstream syngas = steam reforming processes
Ammonia; methanol; hydrogen/HyCO
Town gas
Steam reforming; low pressure cyclic
Direct reduction iron (DRI)
HYL type processes; Midrex type processes
Pre-reforming
Flow-schemes
Feed-stocks
Catalyst handling, loading & start-up
Benefits of a pre-reformer
Case studies
Effects upon primary reformer
Data analysis
Reactor temperature profiles
Catalyst management
Summary
Nitrogen generation is a more modern means of separating air. There are two means of separating gases non cryogenically. One is with hollow fiber membranes and one is with pressure swing adsorption.
Manufacturing of Propylene Oxide. Investment Opportunities in Chemical Industry.
Propylene oxide is an organic compound with the molecular formula CH3CHCH2O. This colorless volatile liquid with an odor resembling ether, is produced on a large scale industrially. Its major application is its use for the production of polyether polyols for use in making polyurethane plastics.
Propylene oxide liquid and vapor are extremely flammable. Vapors may travel long distances and are heavier than air. Vapor may cause flash fire or explosion. Aqueous mixtures with propylene oxide concentrations as low as 0.75% may be flammable.
See More
https://niir.org/profile-project-reports/profiles/chemicals-organic-inorganic-industrial-projects/z,,2e,26c,a/index.html?_sort_by=default
https://niir.org/profile-project-reports/profile/4506/manufacturing-propylene-oxide-investment-opportunities-in-chemical-industry.html
Contact us
Niir Project Consultancy Services
An ISO 9001:2015 Company
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website: www.entrepreneurindia.co , www.niir.org
Burner Design, Operation and Maintenance on Ammonia PlantsGerard B. Hawkins
Burner Design, Operation and Maintenance on Ammonia Plants
Brief History
Reformer Burner Types/Design
Types of Reformers
Combustion Characteristics
Excess Air/Heater Efficiency
Maintenance, Good Practice
Low Nox Equipment
Summary
Our oven has been in use for over 10 years, made from local compressed fire clay bricks based on Pompei archeology and science.
42" Wide Vault Pompeii Oven
107 cm Interior Diameter
53 cm hd = Interior Dome Height
51 cm wo = Opening Width
32 cm ho = Opening Height
Mix 1 Hearth Insulation
1 part Portland cement
6 parts Perlite
Dry mix then add water
Mix 2 Stove Landing and chimney buffer Insulation
½ part Portland cement
½ part Red cement
1 part fine sand
1 part Perlite
Dry mix then add water
Mix 3 Under Brick Oven Floor Paste
1 part fine sand
1 part fireclay
Add water until you reach the texture of a sticky mortar (but without the cement).
Spread the under floor using a notched trowel as the ridges will make it easier to get the floor perfectly level
The process is similar to setting ceramic tiles.
Mix 4 Portland cement Fireclay Mortar Formula
1 part Portland cement
1 part sand
2 parts volcanic rock powder
1 part lime
1 part fireclay
High level introduction
Mainstream syngas = steam reforming processes
Ammonia; methanol; hydrogen/HyCO
Town gas
Steam reforming; low pressure cyclic
Direct reduction iron (DRI)
HYL type processes; Midrex type processes
Pre-reforming
Flow-schemes
Feed-stocks
Catalyst handling, loading & start-up
Benefits of a pre-reformer
Case studies
Effects upon primary reformer
Data analysis
Reactor temperature profiles
Catalyst management
Summary
Nitrogen generation is a more modern means of separating air. There are two means of separating gases non cryogenically. One is with hollow fiber membranes and one is with pressure swing adsorption.
Manufacturing of Propylene Oxide. Investment Opportunities in Chemical Industry.
Propylene oxide is an organic compound with the molecular formula CH3CHCH2O. This colorless volatile liquid with an odor resembling ether, is produced on a large scale industrially. Its major application is its use for the production of polyether polyols for use in making polyurethane plastics.
Propylene oxide liquid and vapor are extremely flammable. Vapors may travel long distances and are heavier than air. Vapor may cause flash fire or explosion. Aqueous mixtures with propylene oxide concentrations as low as 0.75% may be flammable.
See More
https://niir.org/profile-project-reports/profiles/chemicals-organic-inorganic-industrial-projects/z,,2e,26c,a/index.html?_sort_by=default
https://niir.org/profile-project-reports/profile/4506/manufacturing-propylene-oxide-investment-opportunities-in-chemical-industry.html
Contact us
Niir Project Consultancy Services
An ISO 9001:2015 Company
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Website: www.entrepreneurindia.co , www.niir.org
Burner Design, Operation and Maintenance on Ammonia PlantsGerard B. Hawkins
Burner Design, Operation and Maintenance on Ammonia Plants
Brief History
Reformer Burner Types/Design
Types of Reformers
Combustion Characteristics
Excess Air/Heater Efficiency
Maintenance, Good Practice
Low Nox Equipment
Summary
Our oven has been in use for over 10 years, made from local compressed fire clay bricks based on Pompei archeology and science.
42" Wide Vault Pompeii Oven
107 cm Interior Diameter
53 cm hd = Interior Dome Height
51 cm wo = Opening Width
32 cm ho = Opening Height
Mix 1 Hearth Insulation
1 part Portland cement
6 parts Perlite
Dry mix then add water
Mix 2 Stove Landing and chimney buffer Insulation
½ part Portland cement
½ part Red cement
1 part fine sand
1 part Perlite
Dry mix then add water
Mix 3 Under Brick Oven Floor Paste
1 part fine sand
1 part fireclay
Add water until you reach the texture of a sticky mortar (but without the cement).
Spread the under floor using a notched trowel as the ridges will make it easier to get the floor perfectly level
The process is similar to setting ceramic tiles.
Mix 4 Portland cement Fireclay Mortar Formula
1 part Portland cement
1 part sand
2 parts volcanic rock powder
1 part lime
1 part fireclay
Improved chulhas are scientifically designed, environmental friendly cookstoves with a thermal efficiency of about 20 per cent or more as compared to 5% to 10% efficiency of traditional chulhas.
Fireplaces are designed to safely contain the wood-fueled fires which provides relaxing ambiance at a home. Fireplace involves Masonry and Manufactured fireplace.
The E580 wood burning stove - Easy to UseRichardMcCraw
Ecco Stove has brought to you an amazing range of wood burning stoves.This E580 model will suit your room size and the interiors. If you will leave the door open then the entire house can enjoy the warmth. For more details call us at: +44 (0) 1527 857814.
Energy Efficient Wood Burning Stove Model E678 From EcooStoveRichardMcCraw
E678 is an 9.4kw wood burning stove capable of producing heat for the entire house. It is Gastec certified energy efficient stove. Learn more about this stove.
Research was conducted on various stove design (wood, charcoal, bricks) that could be potentially modified in stove for desired purpose. Of the stoves gasifiers and Rocket stoves were two of the core design for design work.
This is how we built our local-fired-clay-bricked-wood-fired-domed-Italian-pizza oven step by step. Get the bricks first! Enjoy! We baked 2x per week for the orphanage and our customers. Sour dough, whole wheat french bread, pan de sal, bagels and pizza galore. We also roast free range chicken, Peking duck, turkey, pork ribs and beef. As the bricks retain heat for days we also dry moringa for our capsuled products as well as artemesia, mint teas and other medicinals.
3. We are engaged in construction and production of
various products such as improved Metal Rocket
Stoves. Charcoal Stoves in all different sizes among
these both movable and fixed(non movable)
depending on the market forces of demand and
supply. The organization has Participated in many
Energy efficient activities such as Energy efficient
week Carried out by the Uganda Ministry Of Energy
in effort of Promoting efficiency in the country’s
environment.
4. Domestic and Institutional Charcoal
Stoves: Our stoves range from size
1(one) to size 7(seven)that is from
domestic size to commercial. these
stove are easy to operate because they
are built with fire insulation materials
which help to save fire and reduce the
consumption of charcoal to almost
70% compared to the ordinary stoves
which are locally made. these stove are
supplied in our sole agents and
supermarkets within Kampala and
surrounding districts.
Production of charcoal briquettes:
these briquettes are made from waste
products in order to reduce the
consumption made at home. we also
train maids how to conserve the
environment by using efficiency
products by making charcoal
briquettes as away of recycling other
waste products like charcoal leftovers
and banana pods.
5. Insulated low mass
combustion chamber
Internal shelf allows sticks
to form a grate.
Stick/air/stick/air
Small amount of high
velocity air is drawn under
the coals and the wood
‘grate’ which improves air
to fuel mixture
Stove power is controlled
by regulating the fuel
supply not the air intake
Horizontal feed chamber is
convenient
6. “Whenever possible,
insulate around the fire
using lightweight, heat-
resistant materials.”
Insulation around the
fire keeps it hot which
reduces smoke
Insulation around the
fire keeps the heat from
going into the stove
body instead of pot
Insulation is light and
full of small pockets of
air
7.
8. If possible, avoid heavy
materials like sand, clay,
and cement.
Metal is better than heavy
material above (less
thermal mass) but does not
last very long near hot fire.
Heat resistant insulated
material are best
9. “Place an insulated short chimney right above
the fire.”
a short insulated chimney right above fire
forces mixing of flames and smoke which
burns up the harmful smoke.
The short chimney above the fire increases
the speed of the air drawn into the fire
which helps the fire to burn hotter.
Forcing the hot gases to scrape past the
pot at a high speed helps to heat up the
food more quickly while using less fuel.
10. “High and low heat are created by how
many sticks are pushed into the fire.”
Adjust the amount of gas made and fire
created to suit the cooking task. (Wood
gets hot and releases gas. The gas
catches fire and makes heat.)
Low Heat High Heat
11. “Maintain a good fast draft
through the burning fuel.”
Just as blowing on a fire
and charcoal can make it
hotter, having the proper
amount of draft will help to
keep high temperatures in
your stove.
A hot fire is a clean fire.
The wind passing through
the coals helps to raise the
temperature of the fire so
that all the gases become
flame.
12. “Maintain a good fast draft through the
burning fuel.”
The air should be aimed at the coals
and not above the sticks into the
flame.
The wind that is drawn into the coals
heats up the fire. Blowing air into the
flames can do the opposite and cool
the fire.
13. “Too little draft being pulled into
the fire will result in smoke
and excess charcoal.”
If a lot of charcoal is being
made by the fire then there is
too little air entering the
combustion chamber.
A fire that makes a lot of
charcoal is producing too
much harmful carbon
monoxide.
A hot clean burning fire will
not make much charcoal as it
is being used. Make sure that
enough air is freely flowing
under the fire into the coals
14. 3 rules for maximizing
heat transfer:
Maximize the surface
area where the hot flue
gases touch the pot
Maximize velocity of hot
flue gases to disturb
boundary layer around
the pot
Maximize temperature
difference between the
hot flue gases and the
pot ( i.e. make a high
temp fire - 1000C
With a heat exchanger,
overall efficiency can be
improved by 50% or more
15. Ensure the correct gap
between the pot and the
stove body (for average
household pots, 7-10
mm is good rule of
thumb)
Make the skirt as tall as
feasibly possible
•For a 10cm long
channel, the channel
efficiency drops from
46% for an 8mm gap to
26% for a 10mm gap.
16. “Maximize heat transfer to the pot with properly sized
gaps.”
Getting heat into pots or griddles is best done with small
channels.
gap too large: hot flue gases mostly stay in the middle of the
channel and do not pass their heat to the desired cooking
surface.
Gap too small: the draft diminishes, causing the fire to be
cooler, the emissions to go up, and less heat to enter the pot.
17. “Maximize heat transfer to the pot with properly sized
gaps.”
Optimal Gap:
size of channel estimated by keeping the cross sectional
area constant
Using trial and error, start with a small gap, and increase
little by little till fire stays hot and vigorous
19. To calculate gap A ( between the top of the combustion gap A = Area of feed chamber
chamber and the pot) Perimeter of feed chamber
To calculate gap B ( between the pot and the gap B = Area of feed chamber
outer edge of the combustion chamber) Perimeter of outer feed chamber =
[(D+10 cm] *3.14)
To calculate gap C (under the outer edge of the pot gap C = Area of feed chamber
and the stove body) Circumference Pot
To calculate gap D (between the sides of the pot gap D = gap C * 0.75
and the stove body)
Gap ‘D’
Gap ‘C’
Gap‘ B’
Gap‘A’
20. Force heat to rub against heat exchanger
Insulate all parts of the stove body
Keep exit temperatures low (around 180)
Chimney can be ½ area of the stove
entrance
Tapering the manifold
Exit temps should be 150-180 C
If lower what happens?
21. Smoke
coming
out of
the top
of the
stove?
Too much wood
in combustion
chamber
The wood is wet
The gap is too
small between
pot and stove
body which is
resulting in a
reduction of air
flow through
the system
• Encourage
users to reduce
fuel
• Encourage
users to store
fuel for drying
• Check the pot
gaps
22. Troubleshooting a Stove
• Smoke
coming
out of the
front of
the stove?
• Check the pot
gaps
• Clean
combustion
chamber
•The gap between the pot
and the sides of stove are
too too small or uneven
•The gap between the
bottom of the pot and the
combustion chamber is too
small
•The combustion chamber
is clogged with ash
23. Troubleshooting a Stove
• Flames
coming
out of the
front of
the stove?
• We want a
vigorous draft
that draws the
flames up into
the combustion
zone
•The gap between the pot
and the sides of stove are
too too small or uneven
•The gap between the
bottom of the pot and the
combustion chamber is too
small
•The combustion chamber
is clogged with ash
24. Troubleshooting a Stove
Things that can go wrong with a stove
• Slow
cooking
times
• Keep the stove
indoors when
not in use
• Dry the stove
before testing it
• Check gaps
•Is the stove wet? A wet
stove will produce a lot of
smoke and take a long
time to heat up .
•Black soot will appear on
the inside of the bricks if
the stove is wet or damp
•The gap could be wrong
(too big or too small)
26. 1.5-2X
Min 2x
X
Hard fired bricks used at entrance
and at the back of the combustion
chamber . Ground and graded
Pumice (use excel guide) and
cement fondue at other points
Mortar fired bricks together
with a mixture of 20% cement
fondue and 80% < 1mm ground
pumice
Use min water for max.
strength
Thinnest joint possible 3-5
mm Cures in 48 hours
Mortar should NOT be
insulative
27. The fire clay tiles or clay pipe
Very durable: 3 years of success in
East and central Africa
Inexpensive: less than 55000/=
per combustion chamber
Not monolithic: individual parts
‘float’ so they can withstand
greater thermal shock.
Low mass: needs insulation
Can be cut from pre-existing tiles
or made from moulds
Possibly surround with Rock
wool insulation!
29. Can calculate density (g/cc) or test to see if
the mixture floats . Yes? Than less than 1
g/cc
A very light insulative mixture 4 g/cc (ideal
for top plate)
.6 -.8g/cc ideal for combustion chamber
above abrasion points ( i.e above feed
chamber)
30. Step A Grind 2 kg of pumice
Step B Stack a 4mm and a 2mm screen. Use these to prepare 3
grades of pumice. Be sure to sift very thoroughly
Step 1 Sift these piles with the full range of screens. Then
Weigh each screen and insert to excel
Step 2 Change proportions to find true readings . If possible For
larger sieve sizes (4-19mm) choose closer to the ‘least’ , for 0-4
sieves choose closer to the most
If proportions cant be met , additional grinding may be
necessary
31. Build a small , 3-5
mm thick wood
shelf . Shelf MUST
include a limiter to
prevent it entering
to far into the stove
And a hinged wood
support to keep
wood level !