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Partnerships: Engaging American
         Manufacturers

                Steven Schultz
           Corporate Energy Manager
                      3M



  Presented at the Alliance to Save Energy
       Efficient Enterprises Briefing
            September 22, 2010
              Washington, D.C.
Six Market-Leading Businesses




© 3M 2010. All Rights Reserved.
Leading Through
            Innovation
© 3M 2009. All Rights Reserved.
Enhancing
                       safety      and

security

 © 3M 2009. All Rights Reserved.
Making
                life
© 3M 2009. All Rights Reserved.
                                  better   around the home
Improving the
         quality                    of

                       health care
  © 3M 2009. All Rights Reserved.
Always
                                      value
                                          for business
                             adding
© 3M 2009. All Rights Reserved.
Net Sales (billions)
                                      Solid Top-Line Growth
         $ 30.0

            25.0
                                                              $25.3
                                                $24.5
                                      $22.9                           $23.1
            20.0              $21.2


            15.0

            10.0

              5.0

              0.0
                             2005     2006      2007          2008    2009



© 3M 2010. All Rights Reserved.
Solving Problems Everywhere

 Operate companies in more than 65 countries
          35 international companies with manufacturing operations,
           35 with laboratories
          In the United States, operations in 28 states
 R&D and related expenditures total $6.861 billion for
  the last five years
 More than 75,000 employees worldwide
 We provide ‘borderless customer success’


© 3M 2010. All Rights Reserved.
3M Energy Management




Making Energy Efficiency
                                      A Competitive Advantage

 9/24/2010© 3M 2010. All Rights Reserved.
3M Energy Management

 3M began its Energy Management Program in 1973
          37 years of continuous improvement
 3M U.S. operations used only 4% more energy in 2009
  than in 1973 while U.S. net sales increased nearly 3x.
 Worldwide, 3M’s operations have reduced their energy
  use by more than 40% since 2000 (based on total Btu's
  used per dollar of net sales).
 Our total energy use in 2009 was 22% less than in 2000
 Greenhouse gas emissions have been reduced
  significantly.
© 3M 2010. All Rights Reserved.
Scope and Structure

 Energy use and costs tracked at over 200 locations
  world-wide
 Energy teams at each of 56 larger locations
 Management supports teams through annual plans
 Corporate Energy Management provides resources
  including quarterly progress reports
    Guidelines for energy teams  Access to experts
    Best Practice sharing        Assessments
    Monthly web conferences      Awards and Recognition
Corporate Energy Goals

                2005 - 2010                          Future (being finalized)
Target: Reduce energy usage by 20% based     Target: 25% improvement in energy
  on Btu’s per unit of product                 utilization
Scope: All divisions/countries               Rationale: Consistent with U.S. Department
                                               of Energy Save Energy Now LEADERS
Process:                                       pledge and ENERGY STAR™ Challenge
• Top-down consistent company-wide target
• Businesses develop prioritized plans for
  projects & spend and measured by results   Process:
• Facilities report data quarterly           • Top-down consistent company-wide target


                                    Objectives
   1. Encourage businesses to think in terms of energy strategically
   2. Encourage facilities to continue to drive site-specific reductions
Partnerships

 Provide resources
          Knowledge, tools, financial incentives
 Provide motivation and excitement


 Partnership with:
          Local energy providers
          Local and regional non-governmental organizations
          State and local governments
          EPA ENERGY STAR and U.S. Department of Energy

© 3M 2010. All Rights Reserved.
3M Involvement
• EPA ‘Green Lights’ Program
  – Surveyed and upgraded lighting at over 35 million square feet of
    space
  – Savings of $4.2 million per year achieved

• ENERGY STAR for Industry
  – Utilized ENERGY STAR Guidelines for Energy Management
  – Benchmarked and networked with numerous companies and
    organizations
  – Utilize ENERGY STAR communications materials to leverage
    3M program
  – Participating in ENERGY STAR Challenge

• Product Labeling
                                                                   15
ENERGY STAR®: Guidelines for
Energy Management




   – Management
     System for Energy
   – 3M is using this
     approach
     recommended by
     ENERGY STAR
How to Communicate




                     18
2010


Sixth Consecutive Year !
3M and DOE Involvement:
• DOE Motor Challenge Program
   – Showcase Demonstration Project
   – Midwest Motor Consortium
• Other ‘Challenge / Best Practice’ programs
• ‘Save Energy Now’ Assessments
• Superior Energy Performance Initiative
   – Energy Management Standard
• Save Energy Now LEADERS



                                               20
• Member of Steering Committee developing the program
• 3M the very first company to join
• Workshop/Signing Event In Detroit On September 10
• Washington D.C. Ceremony December 3




                                                        21
Save Energy Now LEADER = Customized Services
                            Receive:
                             DOE Representative
  Take the Pledge            Individual Technical Account Manager
                             No-cost expert Technical Assistance
                             Recognition as a LEADER

DOE Representative contacts
the Energy Manager                            Work with a DOE Energy Expert
Develop customized plan:                      Provide technical assistance with:
 Guide to how to get the most out of the      Developing a useful energy baseline and
  Save Energy Now portfolio                     tracking method
 Access to DOE Contractor Assistance              – Tailored to the plant’s operations
 Track reporting requirements                        and product output
 Arrange for delivery of services                 – Satisfies the reporting requirements
    − Energy assessments                       Writing an energy management plan
    − Consultation with Energy Expert          Developing engineering feasibility studies
                                                to help implement projects


                                                                                         22
Partnerships

 Provide resources
          Knowledge, tools, financial incentives
 Provide motivation and excitement


 Limitations
          Financial accounting rules
                   • Operating lease vs. capital lease
          Understanding industrial processes
          Daily priorities

© 3M 2010. All Rights Reserved.
Energy Results
Btu’s per $ of Net Sales


                                                                                     Actual

                                                                                                               Target




                                                                      Energy use per $ of net sales was
                                                                      decreased 22% through 2Q 2010.
                                                                       The goal for 2010 vs 2005 is to
                                                                             decrease by 20%.




Q1   Q2   Q3   Q4   Q1   Q2   Q3   Q4   Q1   Q2   Q3   Q4   Q1   Q2   Q3   Q4   Q1    Q2   Q3   Q4   Q1   Q2    Q3   Q4
      2005                2006                2007                2008                  2009               2010
Partnerships: Engaging American Manufacturers

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Partnerships: Engaging American Manufacturers

  • 1. Partnerships: Engaging American Manufacturers Steven Schultz Corporate Energy Manager 3M Presented at the Alliance to Save Energy Efficient Enterprises Briefing September 22, 2010 Washington, D.C.
  • 2. Six Market-Leading Businesses © 3M 2010. All Rights Reserved.
  • 3. Leading Through Innovation © 3M 2009. All Rights Reserved.
  • 4. Enhancing safety and security © 3M 2009. All Rights Reserved.
  • 5. Making life © 3M 2009. All Rights Reserved. better around the home
  • 6. Improving the quality of health care © 3M 2009. All Rights Reserved.
  • 7. Always value for business adding © 3M 2009. All Rights Reserved.
  • 8. Net Sales (billions) Solid Top-Line Growth $ 30.0 25.0 $25.3 $24.5 $22.9 $23.1 20.0 $21.2 15.0 10.0 5.0 0.0 2005 2006 2007 2008 2009 © 3M 2010. All Rights Reserved.
  • 9. Solving Problems Everywhere  Operate companies in more than 65 countries  35 international companies with manufacturing operations, 35 with laboratories  In the United States, operations in 28 states  R&D and related expenditures total $6.861 billion for the last five years  More than 75,000 employees worldwide  We provide ‘borderless customer success’ © 3M 2010. All Rights Reserved.
  • 10. 3M Energy Management Making Energy Efficiency A Competitive Advantage 9/24/2010© 3M 2010. All Rights Reserved.
  • 11. 3M Energy Management  3M began its Energy Management Program in 1973  37 years of continuous improvement  3M U.S. operations used only 4% more energy in 2009 than in 1973 while U.S. net sales increased nearly 3x.  Worldwide, 3M’s operations have reduced their energy use by more than 40% since 2000 (based on total Btu's used per dollar of net sales).  Our total energy use in 2009 was 22% less than in 2000  Greenhouse gas emissions have been reduced significantly. © 3M 2010. All Rights Reserved.
  • 12. Scope and Structure  Energy use and costs tracked at over 200 locations world-wide  Energy teams at each of 56 larger locations  Management supports teams through annual plans  Corporate Energy Management provides resources including quarterly progress reports  Guidelines for energy teams  Access to experts  Best Practice sharing  Assessments  Monthly web conferences  Awards and Recognition
  • 13. Corporate Energy Goals 2005 - 2010 Future (being finalized) Target: Reduce energy usage by 20% based Target: 25% improvement in energy on Btu’s per unit of product utilization Scope: All divisions/countries Rationale: Consistent with U.S. Department of Energy Save Energy Now LEADERS Process: pledge and ENERGY STAR™ Challenge • Top-down consistent company-wide target • Businesses develop prioritized plans for projects & spend and measured by results Process: • Facilities report data quarterly • Top-down consistent company-wide target Objectives 1. Encourage businesses to think in terms of energy strategically 2. Encourage facilities to continue to drive site-specific reductions
  • 14. Partnerships  Provide resources  Knowledge, tools, financial incentives  Provide motivation and excitement  Partnership with:  Local energy providers  Local and regional non-governmental organizations  State and local governments  EPA ENERGY STAR and U.S. Department of Energy © 3M 2010. All Rights Reserved.
  • 15. 3M Involvement • EPA ‘Green Lights’ Program – Surveyed and upgraded lighting at over 35 million square feet of space – Savings of $4.2 million per year achieved • ENERGY STAR for Industry – Utilized ENERGY STAR Guidelines for Energy Management – Benchmarked and networked with numerous companies and organizations – Utilize ENERGY STAR communications materials to leverage 3M program – Participating in ENERGY STAR Challenge • Product Labeling 15
  • 16. ENERGY STAR®: Guidelines for Energy Management – Management System for Energy – 3M is using this approach recommended by ENERGY STAR
  • 17.
  • 20. 3M and DOE Involvement: • DOE Motor Challenge Program – Showcase Demonstration Project – Midwest Motor Consortium • Other ‘Challenge / Best Practice’ programs • ‘Save Energy Now’ Assessments • Superior Energy Performance Initiative – Energy Management Standard • Save Energy Now LEADERS 20
  • 21. • Member of Steering Committee developing the program • 3M the very first company to join • Workshop/Signing Event In Detroit On September 10 • Washington D.C. Ceremony December 3 21
  • 22. Save Energy Now LEADER = Customized Services Receive:  DOE Representative Take the Pledge  Individual Technical Account Manager  No-cost expert Technical Assistance  Recognition as a LEADER DOE Representative contacts the Energy Manager Work with a DOE Energy Expert Develop customized plan: Provide technical assistance with:  Guide to how to get the most out of the  Developing a useful energy baseline and Save Energy Now portfolio tracking method  Access to DOE Contractor Assistance – Tailored to the plant’s operations  Track reporting requirements and product output  Arrange for delivery of services – Satisfies the reporting requirements − Energy assessments  Writing an energy management plan − Consultation with Energy Expert  Developing engineering feasibility studies to help implement projects 22
  • 23. Partnerships  Provide resources  Knowledge, tools, financial incentives  Provide motivation and excitement  Limitations  Financial accounting rules • Operating lease vs. capital lease  Understanding industrial processes  Daily priorities © 3M 2010. All Rights Reserved.
  • 24. Energy Results Btu’s per $ of Net Sales Actual Target Energy use per $ of net sales was decreased 22% through 2Q 2010. The goal for 2010 vs 2005 is to decrease by 20%. Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 2005 2006 2007 2008 2009 2010