Schneider automation

POWER POINT PRESENTATION ON
SCHNEIDER AUTOMATION
SUBMITTED BY :-
MOHIT RAWAL
ROHIT RAJPUT
MAYANK
VASHISHTHA
VIRAT PANDYA
SUBMITTED TO :-
ANKUR SIR
RITESH SIR

PROGRAMMABLE
LOGIC
CONTROLLER
SCHNEIDER ELECTRICSCHNEIDER ELECTRIC

 Schneider Electric is a leading designer and
manfacturer of automation and control solution.
 It has extensive range of product from
programmable relay to high performance and
interface module.
 It is one of the oldest company in the era of PLC.
 It was founded on the year 1836,it was founded
by Schneider Brother’s.
 It is known as “PIONEEROF PLC”.
INTRODUCTIONINTRODUCTION

HISTORYHISTORY
 CEO is JEAN PASCAL TRICOLRE
 It initially started its work in the field of iron and
steel industries,heavy machinery and ship building.
 Then it moved into electricity and automation
management.
 After 170 year of history Schneider Electric has
become today the solution provider that will help
make the most of energy.
 Its headquarter is at FRANCE.

PROGRAMMABLE LOGICPROGRAMMABLE LOGIC
CONTROLLERSCONTROLLERS
Central Processing Unit
 It is a micro-controller based circuitary. The CPU
consists of following blocks :
Arithmatic Logic Unit (ALU) Program memory,
Process image memory (Internal memory of CPU),
Internal timers and counters Flags
 CPU performs the task necessary to fulfill the PLC
funtions. These tasks include Scanning, I/O bus traffic
control, Program execution, Peripheral and External
device communication, special functions or data handling
execution and self diagnistics.

Input module
 These modules act as interface between real-time status of
process variable and the CPU.
 Analog input module : Typical input to these modules is
4-20 mA, 0-10 V
Ex : Pressure, Flow, Level Tx, RTD (Ohm), Thermocouple
(mV)
 Digital input module : Typical input to these modules is 24 V
DC, 115 V AC, 230 V AC
Ex. : Switches, Pushbuttons, Relays, pump valve on off
status

Output module
 These modules act as link between the CPU and the output devices
in the field.
 Analog output module : Typical output from these modules is 4-20
mA, 0-10 V
Ex : Control Valve, Speed, Vibration
 Digital output module : Typical output from these modules is 24 V
DC, 115 V AC, 230 V AC
Ex. : Solenoid Valves, lamps, Actuators, dampers, Pump valve on
off control

Power Supply
 The power supply gives the voltage required for
electronics module (I/O Logic signals, CPU, memory unit
and peripheral devices) of the PLC from the line supply.
 The power supply provides isolation necessary to protect
the solid state devices from most high voltage line spikes.
 As I/O is expanded, some PLC may require additional
power supplies in order to maintain proper power levels.

Bus System
 It is path for the transmission of the signal . Bus
system is responsible for the signal exchange
between processor and I/O modules.
 The bus system comprise of several single line i.e.
wires / tracks

TodayToday:-:- Distributed I/O ModulesDistributed I/O Modules
Distributed I/O modules
PL
C
Distributed I/O scanner
Data Communication Bus
PLC Architecture EvolutionPLC Architecture Evolution

PLC SYSTEMS OF VARIOUSPLC SYSTEMS OF VARIOUS
VENDORSVENDORS
Modicon:-
 Zelio
 Twido
 Nano
 Micro
 Premium
 Quantum

Analog Inputs
Analog Output
Up/Down Fast
Counter
Up Counter
Programming Terminal PC Connection
Unitelway Port for connection
of up to 5 Slaves
memory expansion port
communications port
TSX37-22
Built in display for I/O
(in-rack, AS-i) and Diag
I/O
Modules
CONFIGURATION OF PLC :CONFIGURATION OF PLC :
MODICONMODICON

 LOGIC CONTROLLERLOGIC CONTROLLER-- MODICONMODICON
M221M221
 The best performance for its size
 The Modicon M221 logic controller offers best-in-class
performance. Available also in book format, it requires
minimal installation and offers tremendous
versatility. Connect a simple remote operator panel
for instant maintenance and machine visualization.
 SD card and USB port
 2 analog inputs and a broad choice of I/Os
 Run/stop switch
 Ethernet and serial line ports
 High degree of flexibility add additional modules
easily
 Safety module

 Benefits
 Achieve benchmark performance while increasing
profitability with the Modicon M221 through:
 Intuitive machine programming with SoMachine
Basic, ready-to-use applications and function blocks
 All embedded features and functions you need to
design and build machines more profitably
 Flexible and scalable machine control allows an easy
upgrade to higher performance platforms to improve
efficiency
 Connected everywhere via Ethernet, wireless access,
web servers to simplify machine integration and
maintenance
 Applications:-
Machine Control Solutions

 LOGIC CONTROLLERLOGIC CONTROLLER-- MODICONMODICON
M238M238
 20 to 248 I/O
 Optiized for simple machines
 Optimize machine design
 High ratio performance / cost with efficient
embedded features dedicated to simple axis motion
control
(high speed counting, PTO, application function
blocks)
 8 high speed counting up to 100kHz, 4 PTO/PWM
(only with 24VDC models ) outputs, fast outputs for
reflex actions
 1 or 2 RS232/RS485 serial line for HMI connection
or peripherals devices

 Applications
• General machine control
• Conveying
• Packaging
• Logic Controller - Modicon M241 is also used for
performance-demanding applications.
 Benefits
A power center at the service of machines
• The Modicon M238 programmable controllers
provide simple and intelligent solutions to meet all
your business needs.
• Provide a optimised solution to repetitive machines
based on high speed counting and simple
positioning features for 1 to 4 axis through PTO
channels or CANopen.

 LOGIC CONTROLLER- MODICONLOGIC CONTROLLER- MODICON
M241M241
The Modicon M241 logic controller offers best-in-
class communication with 5 embedded ports. It offers
state of the art technical features and embedded
CAN open for fieldbus architectures up to 63 devices
while reducing your installation time and cost.
High processing CPU and cartridge extensions
Web and FTP server
Pulse train outputs / high-speed counters
SD card

 LOGIC CONTROLLER - MODICONLOGIC CONTROLLER - MODICON
M258M258
 Speed up machine design
 - 42 to 2400 I/O
 Reduce size ,cost& assembly time
 Improve your machine performance
. Independent axis up to16 axes
. Typical digital I/O needs: up to 2400 I/Os
. Typical analog IO needs: analogue I/O: 12 ou16 Bits
resolution
. Advanced features: HSC / Reflex output / Event Tasks
Peripheral devices :
- Drives, servos: Up to 16 (avg. 8)
- HMI: Graphic
- Upper level connection: embedded ethernet

 PROGRAMMABLE CONTROLLER -PROGRAMMABLE CONTROLLER -
TWIDOTWIDO
 Twido Compact
 10 to 100 I/O 1µs per Instruction
 “All in one” product, screw terminal connection
 10 compact bases, 10, 16, 24 and 40 I/O, including
6 expandable bases using 4 to 7 digital (different
connection methods) or analog I/O modules,
together with options: display, real-time clock,
memory…
 Supply 24 V DC or 100… 240 V AC
 Modbus, CANopen, Ethernet (integrated on 40
I/O)

 LOGIC CONTROLLER- MODICONLOGIC CONTROLLER- MODICON
M251M251
 For modular and distributed architectures
 Increase flexibility, while saving space in cabinet with
the Modicon M251 logic controller
 Expansion bus Modicon TM3
 Ultra compact format
 Up to 14 fast expansion modules
 Boost the performance of your machine with powerful
data transfer via SD Card, embedded Web- & FTP
Server
 22µs by instruction
 64MB Ram and 128MB Flash

o Integration & maintenance has never been easierare connected
everywhere via
o Serial line and USB port
o CANopen or Modbus TCP
o Embedded Ethernet switch with 2 ports
o Up to 3 communication modules
o Intuitive machine programming with SoMachine - the unique
software for MachineStruxure controllers
o The right environment for every aspect of your machine:
Standard and safe logic, motion design and HMI configuration.
o Build your application intuitively as never before due to an
organised screen design
o Save engineering time by applying complete libraries or even a
new machine module thanks to many predefined templates
o Download software project on all devices with just one click.

PROGRAMMABLE CONTROLLERPROGRAMMABLE CONTROLLER
-ZELIO LOGIC-ZELIO LOGIC
 Compact range: 3 monobloc models with 10, 12 or 20
I/O and versions available with or without display
and buttons.
Modular range: 2 bases with 10 or 26 I/O that can be
extended
 10 to 40 I/O
 Modbus or Ethernet communication extension
modules
 6, 10 or 14 discrete I/O and 4 analog I/O extension
modules.
 Extreme compactness: up to 26 I/O within 124.6 x 90
x 59 mm.
Supply voltage of bases: 12 V DC, 24 V DC, 24 V AC,
100... 240 V AC

Applications :
 Machine controls, Packaging, Palletizing, Material handling, similar
Sequential task as well as Process control
Advantages of PLC :
 They are fast and designed for the rugged industrial environment.
 They are attractive on Cost-Per-Point Basis.
 These Devices are less Proprietary ( E.g.. Using Open Bus Interface.)
 These Systems are upgraded to add more Intelligence and
Capabilities with dedicated PID and Ethernet Modules.
Disadvantages of PLC :
 PLC were Designed for Relay Logic Ladder and have Difficulty with
some Smart Devices.
 To maximize PLC performance and Flexibility, a number of Optional
Modules must be added

PLC SOFTWAREPLC SOFTWARE
Concept
IEC Programming Software for Quantum and
Momentum
PL7
IEC Programming Software for Micro and
Premium
ProWORX 32
984LL Programming software
& commissioning

 TwidoSuite
Programming software for Twido
 Unity Developer's Edition
Software for customizing Unity Pro
 Zelio Soft
Zelio Logic configuration software
 Unity Pro
Programming software for Modicon Quantum,
Premium, M340, M580 ePAC, and the Momentum
PLC

 SCADA SOFTWARESCADA SOFTWARE
 StruxureWare Plant Operation Vijeo
Historian
Data storage and reporting software
 StruxureWare SCADA Expert VijeoCitect
SCADA software
 Vijeo Designer
Vijeo Designer
 Citect SCADA
 OPC Factory Server
Data server software

DRIVESDRIVES
 A variable-frequency drive (VFD) (also
termed adjustable-frequency drive, variable-speed drive, AC
drive, micro drive orinverter drive) is a type of adjustable-
speed drive used in electro-mechanical drive systems to
control AC motor speed andtorque by varying motor
input frequency and voltage.
 Drives are categorise into two :-
 AC DRIVES
 DC DRIVES

The first step is to convert the ac-supply voltage into dc using a
rectifier circuit. The dc power contains voltage ripples, which filter
capacitors smooth . This dc voltage then converts back into ac,
typically using pulse-width modulation . The output voltage turns
on and off at a high frequency, with the duration of on-time, or pulse
width, controlled to approximate a sinusoidal waveform.

 FEATURES
 Mains supply different from motor supply – any
combination is possible
 Synchronous motor control
 Master – slave configuration
 Multi-motor control
 UPS for control supply
 Support for standard industrial communication protocols
(Modbus, Profibus, DeviceNet, TCP/ IP etc.)
 Analog input 4 ~ 20 mA for frequency setting
 Sinusoidal multi-level PWM output waveform, no output
filter required. Can be directly connected to standard
induction motor, without damage to the insulation of the
cable or the motor, low harmonics of the motor

 ADVANTAGES
 Switching ON/Off
 FWD/ REV operations
 Speed control
 Variable acceleration deceleration options
 Variable Speed Drives are energy efficient. Efficiency of the
drives will be of the order 92-95%.
 Dynamic response of VSDs compare to dc drives leading to
better control
 Using VSDs we can get wide ranges of speed, torque and power
outputs which helps in attaining better control of the system.
Starting Currents in VSDs are less compared to conventional
dc drive system
 Efficiency of variable speed drives is improved by increase in
the power factor of the drive system
 Starting Currents in VSDs are less

 DISADVANTAGES
 Higher cost of the drive system
 Generation of Harmonic currents
 APPLICATIONS
 Fans
 Pumps (centrifugal, positive displacement or slurry pumps)
 Compressors
 Mills, conveyors, kilns, extruders, lifts
 Power generation e.g. induced draft fans, forced draft fans,
condensate pumps, water supply pumps, etc.
 Metallurgy: dusting fans, furnace fans, oxygen-generators
of steel production, etc.
 Oil & Gas, petroleum, petrochemistry: oil transfer pumps,
compressors, pumps, etc.
 Mining: mortar pumps, fans, etc.

 ALTIVAR 71 - DRIVESALTIVAR 71 - DRIVES
 Frequency inverters for 3-phase synchronous and
asynchronous motors from 0.37 to 630 kW
 200... 240 V single-phase
200... 240 V / 380... 690 V 3-phase, 50/60 Hz
 Speed regulation by flux vector control with or without
sensor
 Speed range: from 1 to 1 000 in closed loop mode with
encoder feedback, from 1 to 100 in open loop mode
 Protection of motor
 Power Removal , ATEX safety functions
 More than 150 functions available: PID controller, brake
control suited to travelling, hoisting and slewing
movements
 Integrated Modbus and CANopen

 BENEFITS
 Unique range up to 630 kW, exceptional performance,
advanced functions
 Open to all communication networks, applications,
users
 Altivar 71 provides ingenious solutions for all
specific requirements.
 APPLICATIONS
 High performance applications (constant torque)
 Material handling
 Hoisting
 Wood machines
 Process machines
 Textile machines
 Packaging

 ALTIVAR 61 - DRIVESALTIVAR 61 - DRIVES
 3-phases 200/240 V - 380/480 V - 500/690 V
 UL Type 1/IP20 from 0.75 to 800 kW
 Speed range: 1:100 in open loop mode
 Overload: 110% ... 120% - 60 s
 Graphic keypad: plain text, navigation button, "Simply
Start" menu to start immediately and profit at once from
the full performance of Altivar 61
 Modbus and CANopen integrated.
 Communication cards for industry: Ethernet, Modus Plus
and DeviceNet
 Input/output extension cards
 More than 150 functions available.
 Protection of motor and drive:
 Safety function: Power Removal, ATEX.

 BENEFITS
 Open to main building and industry communication networks
 The Altivar 61 can be customised to meet needs.
 APPLICATIONS
o Range dedicated to pump and fan applications for the industry and
building markets: exceptional performances, advanced functionalities.

High performance variable speed applications:
 Fan: Safety with forced function (fault inhibition, selection of operating
direction and the reference speed).
 Multipump: With the programmable card multipump, Altivar
61 offers you flexibility, user-friendliness and adaptability for
management of several pumps.
 Pumps: Essential functions for your installation protection under load,
overload and fluid absence detection.

 ALTIVAR 212 - HVAC DRIVESALTIVAR 212 - HVAC DRIVES
 The Altivar 212 is a variable speed drive for 3-phase
asynchronous motors from 0.75 kW to 75 kW
 Altivar 212 covers motor powers between 0.75 kW and 75 kW on
the following supplies:
•200…240V 3-phase, from 0.75 kW to 30 kW, IP 21
•380…480V 3-phase, from 0.75 kW to 75 kW, IP 21
•380…480V 3-phase, from 0.75 kW to 75 kW, UL Type 12/IP 55
 Transient overtorque: 110% - 60 s.
 Integrated EMC filters, categories C1 to C3 depending on model
 Communication most commonly used on the market
integrated: Ethernet, Modus Plus and DeviceNet
 Complies to international standards and certifications: UL, CSA,
C-Tick and NOM
 Antiharmonic technology enables a THDI < 30% to be achieved

 BENEFITS
 Detection of failures for quick intervention: belt breakage, pump
running dry, phase failure, supply fault, etc.
 Preventative maintenance for reducing costs and optimising the
equipment: fault alert, operating time, etc.
 Connection to building network using embedded protocols.
 Compact size.
 Simple maintenance.
 APPLICATIONS
 Ventilation
 Heating and Air conditioning
 Optimise control in fluid processing
 Adjustable flow rates for better energy management
 Suppression of resonance
 Pumping
 Detection of underload/overload, pump running dry
 Multi-motor configuration
 Limitation of operating time at low speed
 Pressure surge suppression for prolonging the life of the
installation.

 NETWORKSNETWORKS
 Network automation is the process of automating
the configuration, management and operations of
a computer network.
 Network automation is implemented through the
combination of hardware and software-based
solutions that automatically execute and manage
repetitive network environment processes.
 MODBUS:-
 Modbus is a serial communications
protocol originally published
by Modicon(now Schneider Electric) in 1979

 Modbus is a serial master/slave protocol. Modbus can run over any
serial type media (copper, fiber, wireless,
modem, etc..)
 Modbus Plus is a peer-to-peer protocol which runs at 1 MBPS. The
Modbus Plus protocol specifies the
software layer as well as the hardware layer. Proprietary
cabling and terminators must be used with aModbus Plus network.
 ModbusTCP/IP is an EtherNet based protocol. ProSoft Technology &
ModbusTCP/IP products act in a
master/slave capability.

 Modbus enables communication among many (approximately
240) devices connected to the same network, for example a
system that measures temperature and humidity and
communicates the results to a computer. Modbus is often used
to connect a supervisory computer with a remote terminal
unit (RTU) in supervisory control and data
acquisition(SCADA) systems. Many of the data types are
named from its use in driving relays: a single-bit physical
output is called a coil, and a single-bit physical input is
called a discrete input or a contact.
 There are two common types of Modbus – RTU and
TCP/IP.These are simply two different ways of
transmitting data. While Modbus defines how the data is
structured for transmission” RTU “and “TCP/IP “wrap
the structured data for specific methods of transmission.

 The main reasons for the use of Modbus in the
industrial environment are:
 developed with industrial applications in mind
 openly published and royalty-free
 easy to deploy and maintain
 moves raw bits or words without placing many
restrictions on vendors
 Simplicity
 Modbus application
 PLCs (Modicon Quantum, Momentum, Premium,
TSX Micro, Compact)
 Drives
 IP 20/IP 67 I/O
 Operator terminals

 CANopen :-
 CANopen is a communication protocol and device profile specification
for embedded systems used in automation. In terms of the OSI model,
CANopen implements the layers above and including the network layer.
The CANopen standard consists of an addressing scheme, several small
communication protocols and an application layer defined by a device
profile. The communication protocols have support for network
management, device monitoring and communication between nodes,
including a simple transport layr for message
segmentation/desegmentation. The lower level protocol implementing
the data link and physical layers is usually Controller Area Network (CAN)
 WE can describe the functionality and characteristics of a CANopen device
by means of an "Electronic Data Sheet" (EDS)
 CANopen distinguishes two basic data transmission mechanisms:-
 The access to entries of the object dictionary through "Service Data Objects"
(SDO)
 The exchange of process data through "Process Data Objects" (PDOs).

CANopen is a standardized application for distributed automation systems
based on CAN (Controller Area Network)
It offers the following performance features: -
Transmission of time-critical process data according to the producer consumer
principle
Standardized device description (data, parameters, functions, programs) in the
form of the so-called "object dictionary". Access to all "objects" of a device with
standardized transmission protocol according to the client-server principle
Standardized services for device monitoring (node guarding/heartbeat), error
signalisation (emergency messages) and network coordination ("network
management")
Standardized system services for synchronous operations (synchronization
message), central time stamp message
Standardized help functions for configuring baud rate and device
identification number via the bus
Standardized assignment pattern for message identifiers for simple system
configurations in the form of the so-called "predefined connection set“

 The recommended permissible bit rates for a CANopen
network are given as: 10 kbps, 20 kbps, 50 kbps, 125
kbps, 250 kbps, 500 kbps, 800 kbps and 1000 kbps.
 Additionally, for CANopen, two additional conditions
must be fulfilled:
 All nodes must be configured to the same bit rate and
 No node-ID may exist twice.

Schneider automation

Recommended

Recommended

More Related Content

What's hot

What's hot (20)

Viewers also liked

Viewers also liked (20)

Similar to Schneider automation

Similar to Schneider automation (20)

Recently uploaded

Recently uploaded (20)

Schneider automation