This document contains a summary of Santosh Kumar's professional experience and qualifications. It summarizes that he has over 6 years of experience in process engineering and currently works as the Manager of Process at Chaibasa Cement Works. It also lists his educational background of a B.E. in Chemical Engineering from BIT Sindri with over 68% marks.

1. SANTOSH KUMAR
Mobile: 09955189639,9771438301;
Email:santoshchem2k5@gmail.com
PROFILEPROFILE
 Competent and result oriented professional with an experience of over 6 years across
troubleshooting, operations – documents and Process Engineering ; currently
spearheading as Manager – Process with Chaibasa Cement Works.
 Skilled in Quality Tools, and manpower supervision in the manufacturing environment.
Effective resource planning/ optimization, focusing on waste reduction, enhancing
productivity and profitability.
 Possess an inquisitive & analytical mind, creative thinking, excellent organizational skills,
flexible & detail oriented attitude combined with strong analytical & information analysis
skills and a proven ability to interact with a diverse range of people in a professional
manner.
 Deal confidently with difficult situations; highly motivated, dynamic and single-minded in
my pursuit of excellence and have a record for maintaining high standards of verity and
precision in the organization.
PROFESSIONAL SYNOPSISPROFESSIONAL SYNOPSIS
 PRESENTLY WORKING WITH ACC-HOLCIM AS DEPUTY MGR. –PROCESS.
 A RESULT DRIVEN PROFESSIONAL WITH SIX YEARS OF RICH EXPERIENCE IN
PROCESS/OPERATION, PROJECT MANAGEMENT & TEAM MANAGEMENT.
 A SKILLED COMMUNICATOR WITH EXCEPTIONAL PRESENTATION SKILLS AND ABILITES IN
LEADING TEAMS AND ESTABLISHING BENIFICIAL RELATIONSHIP WITH KEY PLAYERS IN THE
INDUSTRY.
EMPLOYMENT CHRONICLEEMPLOYMENT CHRONICLE
• JOIN ACC ON 15 JUNE 2009 AS MANAGEMENT TRAINEE.
• FROM 15 JUNE 2009 TO 15 DEC 2009 WAS ON TRAINING PERIOD.
• FROM 15 DEC 2009 TO 15 JUNE 2010 WAS ON PROBATION PERIOD.
• ON 15 JUNE 2010 CONFORMED AS ASSISTANT MANAGER-PROCESS.
• ON 1ST SEPTEMBER 2010 PROMOTED AS DEPUTY MANAGER – PROCESS
• CURRENTLY WORKING AS MANAGER PROCESS.
• NOTICE PERIOD:2 MONTHS(FROM THE DATE OF RESIGNATION)
• CURRENT CTC – 12 LAKH
• EXPECTED CTC- @ 30% EXCESS ON CURRENT CTC.

2. JOB DESCRIPTIONJOB DESCRIPTION
 AS AN“HEAD OF DEPARTMENT” OF KILN
 WORK AS HEAD OF DEPARTMENT.
 PROCESS OPTIMISATION AND OPERATION CONTROL.
 PRODUCT PLANNING AND PRODUCT ALLOCATION AS PER REQUIREMENT.
 IMPLIMETATION OF STATISTICAL PROCESS CONTROL.
 DCS CONTROL.
 DEPARTMENTAL PRODUCTION COST ANALYSIS.
 SHUTDOWN PLANNING & EXCUTION of KILN AND CEMENT MILLS.
 REFRACTORY PLANNING AND EXCUTION .
 END USER OF PP (SAP).
 INSPECTION OF POLLUTION CONTROL EQUIPEMENTS.
 ISO ACTIVITES (ISO: 9001 & ISO: 14001, ISO:18001).
 AS SAFETY CHAMPION.
 CERTIFIED LEAD AUDITOR(FROM BIS,KOLKATA) FOR OHSAS 18001:2007
 INTERNAL AUDITOR OF HOLCIUM PYRAMID BLOCK FOR OH&S
 FPE CHAMPION (HOT WORK)
 CONDUCTING SOT
 IMPLIMENTATION OF “JOB SAFETY ANALYSIS”
 MONITORING OF NO. OF SOT CREATED IN DEPARTMENT BY WORKMEN.
 PROVIDING PPE TO WORKER AT PARTICULAR SCHEDULE.
 CONDUCTING HIRA & E-HIRA ACTIVITES.
 Implementing the “LOCK OUT TAG OUT TRY OUT” procedure to handle safely the Electrical
Energy.
 AS PROCESS ENGINEER
 WORKING AS PROCESS ENGINEER .
 CONDUCTING VARIOUS AUDIT LIKE EMS, QMS,PROCESS RISK AUDIT AND SAFETY AUDIT
WITHIN PLANT.
 MAINTAIN DOCUMENTATION OF EMS AND QMS, EnMS.
 PROCESS OPTIMIZATION OF PYROPROCESSING SECTION (KILN).
 PROCESS OPTIMIZATION OF GRATE COOLER,.
 PROCESS OPTIMIZATION OF COAL VRM..
 PROCESS OPTIMIZATION OF CEMENT MILL..
 PROCESS OPTIMIZATION OF RAW VRM.
 CONDUCTING VERTICAL ROLLER MILL (VRM) AUDIT FOR PROCESS OPTIMISATION.
 REDUCTION IN CLINKER FACTOR.
 REDUCTION IN THERMAL ENERGY CONSUMPTION OF PYROSECTION.
 IMPLEMENTATION OF SOP WITHIN PLANT
 REDUCTION IN SPECIFIC ELECTRICAL ENERGY CONSUMPTION OF THE DEPARTMENT.
 SKILL TRANSFERS OF SHOP FLOOR PERSONS ON FIVE MOST CRITICAL ISSUE OF PLANT.
 PRODUCTION PLANING & AND ITS COST OPTIMISATION THROUGH VARIOUS TOOLS.
 CONDUTING B- LEVEL AUDIT OF BALL MILLS FOR ITS IMPROVEMENT.

3.  CONDUCTING HEAT BALANCE AND MASS BALANCE OF KILN,RVRM, CEMENT MILLS.
(Cooler, fans, per heater, Air separator, Extraction from silo, Pneumatic conveying of product)
 COMPUTER SKILLS-MS WORD, POWERPOINT, MS EXCEL.
 USER OF SAP PP MODULE, PM MODULE.
TRAINING AND PROJECTSTRAINING AND PROJECTS
 UNDERGONE SEVEN DAYS TRAINIG ON CEMENT MANUFACTURING.
 UNDERGONE 21 DAYS TRAINIG ON PROCESS MEASUREMENT COURCE.
 UNDERGONE SEVEN DAYS SEMINAR REFRACTORY
 UNDERGONE SEVEN DAYS TRAINIG ON EXCUTIVE DEVLOPMENT PROGRAMME.
 UNDERGONE SEVEN DAYS TRAINIG ON FMEA
 UNDERGONE THREE DAYS TRAINING PROGRAMME ON OH&S FOR INTERNAL AUDITOR.
 COMPLETED PROJECT OF CLOSE CIRCUITING OF COAL VRM.
 COMPLETED PROJECT OF KHD BURNER INSTALATION.
 COMPLETED PROJECT OF INERTISATION OF COAL MILL.
 COMPLETED PROJECT OF PRODUCTIVITY IMPROVEMENT THROUGH DESIGN OF RAW MIX.
 IMPLEMENTED AND CONTINUED 100% PETCOKE IN KILN AND CALCINER.
 COMPLETED PROJECT THERMAL ENERGY REDUCTION AS WELL AS ELECTRICAL ENERGY REDUCTION
IN PYROPROCESSING SECTION.
 COMPLETED PROJECT OF SODA & SLAG ADDITION IN RAW MIX TO INCREASE PRODUCTION OF
KILN.
 UNDERGONE FIVE DAYS TRAINING PROGRAMME ON OHSAS 18001:2007, FOR LEAD AUDITOR.
 UNDERGONE ONE DAYS TRAINING PROGRAMME ON ISO 50001:2008, FOR INTERNAL AUDITOR.
 UNDERGONE TWO DAYS TRAINING PROGRAMME ON ISO 9001:2008,ISO 14001:2007,50001:2007
FOR
INTERNAL AUDITOR.
ORGANIZATIONAL DETAILSORGANIZATIONAL DETAILS
ACC LIMITED
• JOIN ACC ON 15 JUNE 2009 AS MANAGEMENT TRAINEE
• FROM 15 JUNE 2009 TO 15 DEC 2009 WAS ON TRAINING PERIOD.
• FROM 15 DEC 2009 TO 15 JUNE 2010 WAS ON PROBATION PERIOD.
• ON 15 JUNE 2010 CONFORMED AS ASSISTANT MANAGER-PROCESS.
• PRESENTLY WORKING AS DEPUTY MANAGER – PROCESS
ACADEMIC CREDENTIALSACADEMIC CREDENTIALS
 B.E (CHEMICAL) FROM B.I.T SINDRI, WITH 68.94%.
 ISc. From Dr. GANGA RANI SINHA COLLEGE, NAWADA IN 2003 (%age MARKS
OBTAINED-66.7%)

4.  10th
from HIGH SCHOOL OHARI, NAWADA IN 2001(%age MARKS OBTAINED-70.14%).
PERSONAL DOSSIERPERSONAL DOSSIER
Date of Birth : 01 FEB.1987
Permanent Address: .Vill. - MIRGANJ, P.O. – MIRGANJ, DIST-KODERMA, STATE-
JHARKHAND,805132
Local address ; MANAGEMENT TRAINEE HOSTEL, ACC COLONY, CHAIBASA CEMENT
WORKS, JHINKPANI, SINGHBHUM (w)
JHARKHAND, 833215
HOBBY ; LISTING SONGS & SUDOKU SOLVING