Presented By,
Riya Sunny
S2, MBA
Roll:36
Production planning and control is the organization
and planning of the manufacturing process.
It co-ordinates supply and movement of materials and
labor, ensures economic and balanced utilization of
machines and equipment as well as other activities
related with production to achieve the desired
manufacturing results in terms of quantity, quality,
time and place.
INTRODUCTION
What is Production planning?
Production planning is
the planning of production and manufacturing modules in
a company or industry. It utilizes theresource allocation of
activities of employees, materials and production capacity,
in order to serve different customers.
What is Production control?
Production control is the activity of monitoring and
controlling any particular production or operation.
Production control is often run from a specific control
room or operations room.
THREE STAGES IN PPC
• Planning : The choice from several alternatives of the
best utilizing the available resources to achieve the
desired objective .
• Operations: Performance in accordance with details set
out in production plan.
• Control: The monitoring of performance through a feed
back by comparing the results achieved with planned
targets so that performance can be improved. .
• To deliver goods in required quantities to customers in
required delivery schedule.ion
• To ensure maximum utilization of all resources
• To ensure production quality products
• To minimize the product throughput time
• To maintain optimum level inventory
• To maintain flexibility in manufacturing operations
• Coordinate between labour and machines and various
supporting departments
OBJECTIVE OF PPC
• Routing
• Estimating
• Scheduling
• Loading
• Dispatching
• Expediting
• Evaluating
• Inventory Control
Functions of PPC
• Strategic Planning(Long range): It is process of thinking
though the organizations current mission and environment and
setting a guide for future decisions and results. e.g.
Technology forecasting and choice of appropriate technology
for the long range time horizon.
• Tactical Planning(Intermediate Range): It is done over an
intermediate term or medium range time horizon by middle
level management. These plans focus on aggregate products
rather than individual products.
• Operational Planning(Short Range ): It is done over a short
range time span developed by junior level management. It is
concern with utilization of existing facilities rather than
creation of new facilities.
Levels of PPC
• PPC coordinates all the phases of production /
Operating system
• An efficient plan results in higher quality ,better
utilization of resources, reduced inventories, better
customer services.
• An efficient plan enable the firm to improve its sales
turnover , market share and profitability.
Benefits of PPC
• PPC function is based on certain assumptions or forecasts of
customer’s demand, Plant capacity, availability of materials
etc
• Employee may resist change in production levels set as per
production plans.
• This process is time consuming when we need to carry out
routing and scheduling function for large products.
• This function become difficult when environmental factors
changes rapidly.
Limitations of PPC
Role of production planning and control in operation management

Role of production planning and control in operation management

  • 1.
  • 2.
    Production planning andcontrol is the organization and planning of the manufacturing process. It co-ordinates supply and movement of materials and labor, ensures economic and balanced utilization of machines and equipment as well as other activities related with production to achieve the desired manufacturing results in terms of quantity, quality, time and place. INTRODUCTION
  • 3.
    What is Productionplanning? Production planning is the planning of production and manufacturing modules in a company or industry. It utilizes theresource allocation of activities of employees, materials and production capacity, in order to serve different customers. What is Production control? Production control is the activity of monitoring and controlling any particular production or operation. Production control is often run from a specific control room or operations room.
  • 4.
    THREE STAGES INPPC • Planning : The choice from several alternatives of the best utilizing the available resources to achieve the desired objective . • Operations: Performance in accordance with details set out in production plan. • Control: The monitoring of performance through a feed back by comparing the results achieved with planned targets so that performance can be improved. .
  • 5.
    • To delivergoods in required quantities to customers in required delivery schedule.ion • To ensure maximum utilization of all resources • To ensure production quality products • To minimize the product throughput time • To maintain optimum level inventory • To maintain flexibility in manufacturing operations • Coordinate between labour and machines and various supporting departments OBJECTIVE OF PPC
  • 6.
    • Routing • Estimating •Scheduling • Loading • Dispatching • Expediting • Evaluating • Inventory Control Functions of PPC
  • 7.
    • Strategic Planning(Longrange): It is process of thinking though the organizations current mission and environment and setting a guide for future decisions and results. e.g. Technology forecasting and choice of appropriate technology for the long range time horizon. • Tactical Planning(Intermediate Range): It is done over an intermediate term or medium range time horizon by middle level management. These plans focus on aggregate products rather than individual products. • Operational Planning(Short Range ): It is done over a short range time span developed by junior level management. It is concern with utilization of existing facilities rather than creation of new facilities. Levels of PPC
  • 8.
    • PPC coordinatesall the phases of production / Operating system • An efficient plan results in higher quality ,better utilization of resources, reduced inventories, better customer services. • An efficient plan enable the firm to improve its sales turnover , market share and profitability. Benefits of PPC
  • 9.
    • PPC functionis based on certain assumptions or forecasts of customer’s demand, Plant capacity, availability of materials etc • Employee may resist change in production levels set as per production plans. • This process is time consuming when we need to carry out routing and scheduling function for large products. • This function become difficult when environmental factors changes rapidly. Limitations of PPC