Roadmap ERP software for Industrial Equipment / machinery manufacturers is packed with best practices and world-class capabilities of ease use of smaller and mid-sized companies
A Study of ERP Software for Plastic Manufacturing and Injection Molding | Roa...Roadmap ERP
Roadmap Business Process experts understand the complexities, unique challenges in plastics manufacturers and constantly enhances its ERP software functionality to further streamline business processes in Plastics manufacturing. With its gaining expertise in plastics manufacturing, Roadmap provides powerful, industry-specific features designed to address unique needs of ERP
This Engineering, Procurement & Construction Company is operational over a panel manufacturing division vested with state of the art manufacturing & testing facility. The motor control & automatic power control centers are rigged with panels – DC Drive, Control & Relay, bus duct & drive
Four problems of Automobile and Auto-parts industry
① Quality control … Operations which are not yet standardized sometimes cause defects
② Cost and Profits … Cost and profit per product should be visualized
③ Due dates … The gaps between forecasted orders and fixed orders are hard to
be adjusted. Emergency orders and order changes are causes of
anxiety.
④ Globalization … Close coordination with foreign factories is hard to maintain
Strict quality control, schedule management, and cost control are especially required in this
industry.
Asprova Case Study for Metal, Plastics, Paper and Textiles IndustryAsprova
Schedulers with finite capacity make production plans which can be directly used as work instructions.Schedulers can manage urgent orders and due date changes, allocating inventories.
One of the current important issues in the field of production industry is how to deal appropriately with external factors such as demand changes, and internal factors such as production leading time, yield rate, and break-downs, reducing inventories at the same time. The solution includes two points: visualization and reduction of lead time. "Visualization" and "reduction of lead time" are realized by installing a scheduler with finite capacity. Schedulers with finite capacity make production schedules as to reduce lead time, considering facilities and workload. Having Scheduling result, production progress, and future schedule accessible for anyone to see realizes "visualization".
A Study of ERP Software for Plastic Manufacturing and Injection Molding | Roa...Roadmap ERP
Roadmap Business Process experts understand the complexities, unique challenges in plastics manufacturers and constantly enhances its ERP software functionality to further streamline business processes in Plastics manufacturing. With its gaining expertise in plastics manufacturing, Roadmap provides powerful, industry-specific features designed to address unique needs of ERP
This Engineering, Procurement & Construction Company is operational over a panel manufacturing division vested with state of the art manufacturing & testing facility. The motor control & automatic power control centers are rigged with panels – DC Drive, Control & Relay, bus duct & drive
Four problems of Automobile and Auto-parts industry
① Quality control … Operations which are not yet standardized sometimes cause defects
② Cost and Profits … Cost and profit per product should be visualized
③ Due dates … The gaps between forecasted orders and fixed orders are hard to
be adjusted. Emergency orders and order changes are causes of
anxiety.
④ Globalization … Close coordination with foreign factories is hard to maintain
Strict quality control, schedule management, and cost control are especially required in this
industry.
Asprova Case Study for Metal, Plastics, Paper and Textiles IndustryAsprova
Schedulers with finite capacity make production plans which can be directly used as work instructions.Schedulers can manage urgent orders and due date changes, allocating inventories.
One of the current important issues in the field of production industry is how to deal appropriately with external factors such as demand changes, and internal factors such as production leading time, yield rate, and break-downs, reducing inventories at the same time. The solution includes two points: visualization and reduction of lead time. "Visualization" and "reduction of lead time" are realized by installing a scheduler with finite capacity. Schedulers with finite capacity make production schedules as to reduce lead time, considering facilities and workload. Having Scheduling result, production progress, and future schedule accessible for anyone to see realizes "visualization".
be.as Manufacturing enhances the capabilities in SAP Business One for manufacturing planning, control and implementation in small businesses and mid-sized companies in different ways – as much as necessary and as little as necessary – exactly enough to ensure that the desired efficiency and flexibility are retained.
For more information about be.as and SAP Business One, please contact us at:
Tel: +65 63977258
Email: info@BlueOceanSys.com.sg
www.BlueOceanSys.com.sg
We love to hear from you. Thank you.
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In this guide (screenshots + descriptions), MRP Steps with exemplary data is covered in SAP.
Visit http://sapdocs.info/sap/production-planning/sap-pp-mrp-user-training-document-pdf/ for free download
A Study of ERP Software for Aluminium Die Casting Industries | Roadmap ERP Roadmap ERP
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be.as Manufacturing enhances the capabilities in SAP Business One for manufacturing planning, control and implementation in small businesses and mid-sized companies in different ways – as much as necessary and as little as necessary – exactly enough to ensure that the desired efficiency and flexibility are retained.
For more information about be.as and SAP Business One, please contact us at:
Tel: +65 63977258
Email: info@BlueOceanSys.com.sg
www.BlueOceanSys.com.sg
We love to hear from you. Thank you.
eresource provides manufacturing solutions to midsize Manufacturing Companies with unformed, integrated, on-demand ERP solution designed to reduce costs, improve customer service, increase margins and generate new revenue streams. our erp solution for manufacturing helps you also cut down production bottlenecks. For details:http://www.eresourceerp.com/erpmanufacturing.htm
In this guide (screenshots + descriptions), MRP Steps with exemplary data is covered in SAP.
Visit http://sapdocs.info/sap/production-planning/sap-pp-mrp-user-training-document-pdf/ for free download
A Study of ERP Software for Aluminium Die Casting Industries | Roadmap ERP Roadmap ERP
Roadmap Business Process experts understand the complexities, unique challenges in aluminum die casting industries and constantly enhances its ERP software functionality to further streamline business processes in aluminum die casting manufacturing. With its gaining expertise in aluminum die casting manufacturing, Roadmap provides powerful, industry-specific features designed to address unique needs of aluminum die casting industries.
A completely integrated ERP and manufacturing system to help you run your business better. eresource manufacturing ERP software offers the largest footprint of ERP, manufacturing, MES, and supply chain software modules in the industry developed by a Best ERP software company in India.
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This is an operation management assignment which covers mrp & erp topics with detail.
This is a bookish topic which we find in operations management book & describe it with the help of internet & mind. This presentation describe all the factors of mrp & erp & also represent graphs. This topics explains processes of mrp & erp. Bill of materials, inventory records, planned order receipt, planned order release, primary Reports, secondary reports.
well,
This presentation gives very breif insight into SAP basics for noobs or dummies as i may call them (like me)
nevertheless i presume this is not an elegant presentation ....
Read our latest infographic to know the most critical ERP features that automate workflows and unique business processes of Industrial Machinery manufacturers. Know how these features help them achieve complex customer requirements with efficiency and speed.
A Study of ERP Software for Sheet Metal Industries| Roadmap ERPRoadmap ERP
Roadmap Business Process experts understand the complexities, unique challenges in Sheet Metal Industries and constantly enhances its ERP software functionality to further streamline business processes in Sheet Metal Industries. With its gaining expertise in Sheet Metal Industries, Roadmap provides powerful, industry specific features designed to address unique needs of Sheet Metal Industries.
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Roadmap ERP - A Study on ERP Software for Industrial Equipment and Machine Manufacturing
1. www.roadmapit.com
C A S E S T U D Y
Roadmap IT Solutions (P) Ltd.
ERP Software
for
Industrial Equipments & Machinery Manufacturing Industries
No. 5, Republic Street | Reddiarpalayam | Pondicherry - 605 010 | India
Phone: +91 413 4207 333
mktg@roadmapit.com
ROADMAP ERP
2. CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
About Company
Roadmap IT Solutions with more than two decades of
experience has successfully implemented "Roadmap ERP" in
150+ companies in 20+ vertical across India and KSA. Roadmap
Business Process experts understand the complexities, unique
challenges in Industrial Equipment / Machinery Manufacturing
(IEMM) industries and constantly enhances its ERP software
functionality to further streamline business processes in IEMM
Industries. With its gaining expertise in IEMM industries,
Roadmap provides powerful, industry-specific features
designedtoaddressuniqueneedsofIEMMIndustries.
Roadmap ERP software for industrial equipment / machinery
manufacturers is packed with best practices and world-class
capabilitiesforeaseuseofsmallerandmid-sizedcompanies.
Industrialequipmentmanufacturersfacenumerouschallenges
while meeting customer expectations in terms of on time
delivery, quality and costs; Roadmap ERP, facilitate to meet
customer demand and ensures timely delivery despite of
complexspecificationsandrapiddesignschanges.
Seamless integration between Roadmap modules improves
forecast accuracy and operational responsiveness to ever
changing customer demand. Scheduling & Capacity Planning
ensures your production capabilities with material supply.
Manage and monitor the scheduled dates of production order
operations required to meet the MRP production Order's
ScheduledDueDateintoStock.
Some of highly important features required by industrial
equipment/machinerymanufacturerisdiscussedbelow.
Roadmap ERP
1
3. è Routing: Roadmap Routings define the steps or processes
required to assemble and/or manufacture an item on the shop
floororthroughOSprocess.Organizationoftenneedstocontrol
the issuance of components at specific routing steps in their
production process. Routings can be configured in Roadmap to
ensure that components are issued to the proper work center as
theproductionworkorderisreleasedandcompleted.
è Multi-Level Bills of Material (BOM): Bill-of-materials for
Industrial Equipment & Machinery Manufacturers are often
multi-levelandcomprisethousandsofcomponents.
è Phantom:Definingbillsofmaterialsasphantomscanprovidethe
flexibilitytoadjustthemanufacturingprocess.
è CostRollup:CostaccumulatedateachlevelofBOMandrolledup
toFinalAssembly.
( Bill of Material )
BOM
Roadmap ERP
è Mass Update: Roadmap ERP makes it easy to update BOMs with Mass Add,
Copy,andReplacefunctionality.
è ECR & ECN: Roadmap ERP Equips the organization with an engineering
changecontrolsystemtomanageBOMandroutingrevisionchanges.
è Engineering Routing & BOM: Supports to define engineering routing and bill
ofmaterials.
è Configure To Order: Organization can define configurable model with
different variant group, from which user can choose the required
configurationtoarrivetheendproductwhilebookinganenquiry.
è Variant Groups & Variants: Roadmap ERP supports define multiple variant
groups&variants,andeffectiveuseofthesameinBOM,purchase,production
orderetc.
è Bill of Resources: Roadmap ERP supports to define manpower, machine and
other resources required in each operation/process of the product routing.
Laterthesameisusedforcapacityplanningandschedulingtheresources.
operationalefficiency
2CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
4. Marketing
Enquiry Registration: While booking an enquiry user can
easilyconfigurerequiredFGfromtheConfigureToOrder
ModelBOM.
Quote preparation: Roadmap ERP picks the price from
theFGpricelistorsumsandarrivesthepricebasedonthe
configurationchosen.
OrderConversion:Conversionofquotationtosalesorder
canbeeasilydonebyasingleclickofbutton.
IndividualPlanning:Thisoptioninsalesorderenablesthe
user to track order wise material from planning to final
dispatch.
Payment Receipt Schedule: Sales Order can be registered
along with payment receipt schedule and system driven
notificationtouserswhenamountbecomesdue.
Demand Management
Sales Forecast: Organization can generate the sales forecast from
the historical transaction by (1) Statistical method (2) Focus
Forecastingmethod.
ForecastConsumption:Actualdemandfromsalesorder/customer
schedule consumes forecast based on (1) Forward consumption by
n days (2) Backward consumption by n days (3) Forward and Back
consumptionbyndays.
Roadmap ERP
3CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
5. Roadmap ERP
¦ MRP Run Option: Planner can run the MRP, Plant/Unit wise, Product
group wise, customer group wise. The option can be chosen for the
demands are Sales Forecast, Sales Order, customer schedule, project,
manual demand, and safety stock. The option can be chosen for the
supply are Purchase Request, Purchase Order, Supplier Schedule,
Stocks,ProductionOrderetc.
¦ Independent /Dependant Demand Planning: MRP effectively
calculates the spares demand from parent product as dependent
demand and as independent demand if the spare is entered in sales
forecast,salesorder,customerschedule,safetystocketc.
¦ Material Allocation: MRP Run allocates free stocks against the sales
orders/projects. User may have an option to override the allocation or
allocatemanuallybeforerunningMRP.
¦ Lot Multiplier: MRP supports to inflate the net quantity of the items
throughthefollowinglotmultipliers(1)FixedLotSize(2)MOQ
¦ Excess Material Reporting: Excess material is notified in the MRP run
totakecorrectiveaction.
¦ Drilldown:Plannercandrilldownfromthenetmaterialrequirement
tothesourceofdemandandanalyze.
¦ Sales Order / Project Wise Net Material Requirement: User can view
thenetmaterialrequirementbyindividualsalesorder/project.
¦ Planned Order Release: Procurement Orders such as purchase
request for the purchase items and production order can be raised
from the MRP Release. Planned Orders can be consolidated for
specificperiodandreleasedorreleaseddatewise.
¦ CapacityRequirementAnalysis:MRPgeneratesresourcerequiredfor
the net material requirement and compares with actual resources
available.
Material Requirement Planning (MRP)
4CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
6. æ Production Orders: Production orders are created with or without sales order Reference from
MRPReleasefortheFinalAssembly/Subassemblies.
æ Routing & BOM Copy: Roadmap Production Orders automatically copies standard routing and
billofmaterialoftheitem.
æ Production Suggestion Quantity: System suggests producible quantity for selected
items/productionorderbasedonstockavailabilityanditempriority.
æ Sequencing: System sequences the production orders for scheduling the resources on the
followingmethods(1)CRR(2)EDD(3)SPT(4)STRR
æ Scheduling: Organization can effectively schedule the resources (machine & manpower) against
theproductionorders.
æ Material Issuance & Consumption: Components issued to a production order (Push/ Pull) is
consumed duringproductionorderprocesscompletion.
æ Machine / Tool Setting Approval: User enters the machine & tool setup details and gets approval
beforeproduction.
æ Material Swap: Stocks allocated to one sales order can be reallocated to other sales order with
approval.
æ OutsideProcess:Organizationcansendtherawmaterial/semi-finishedmaterialtosubcontractor
for outside processing and option to receive the completely processed, partially processed and
scrapmaterialsfromthesubcontractor.
æ Budget Control: Budget is fixed for the sales order lines, actual labor, material, and other charges
are tracked and visible in real-time. Up-to-date project actual vs. project budget numbers can be
comparedatanytime.
æ Traceability Report: Organization can track components serial number/batch number and its
purchase/builddetailsfromFinalAssemblySerialnumber.
æ Repair/Rework: Through Repair/Rework functionality, rejected materials can be repaired,
disassembledorscrapped.
æ ProductionMonitoringSystem:UsercantracktheFinalAssembly/Subassembliesinshopfloorby
sales order wise, production order number wise, process wise, lot number wise and work center
wise.
æ BOM Revision: Whenever BOM is changed for the Sales Order referred items, changes will be
appliedintotheproductionorderautomatically
Shop Floor
Roadmap ERP
5CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
7. ¦ Process/operation wise Inspection: Process/Operation wise QC
required option is set at routing and system ensures inspection at the
timeofproductionprocess/operationcompletion.
¦ Final Product Inspection: Organization can optionally have Final
ProductInspection.
¦ Pre-Dispatch Inspection: This kind of inspection normally required
before dispatching. FG is stored in separate warehouse, where pre-
dispatchinspectionisrequested,FGismovedtoPDIwarehouse,upon
completion of the warehouse material moved to shipping warehouse
fromwherethematerialcanbeinvoicedandshippedtocustomer.
Customer Support
Quality
Control
Roadmap ERP
¦ Installation Request: System generates installation request automatically after
invoicing.
¦ Warranty/AMC Expiry Notification: System generates alerts for machines whose
warranty/AMCisgoingtoexpire/expiredalready.
¦ Service Requests: Easy creation of service request by customers and conversion of
ServiceRequestsintoServiceOrders
¦ Track Service Order: Support manager can track pending service order by Area /
territory/sub-territory/FieldExecutive.
¦ WarrantySerialNo.:Easytotrackwarrantyforthespareitemsandvalidityperiod.
¦ Supplier Spare Warranty: Track supplier warranty validity for the defective spares
withserialnumber.
¦ Defective Spare Return: Track defective spares to be returned by the field
executives/dealers/distributors.
Roadmap team has done an excellent job in meeting the extremely aggressive
time-line for our Business; we are highly pleased with their performance and
realize that, they have worked round the clock, to make this happen for us…
We are very impressed with the ability to deliver what was promised, on
budget, and ahead of schedule.
“ Mr. MANANATHAN
Managing Director, Manatec Electronics
6CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
8. DASHBOARDS / KPI
Roadmap ERP
Roadmap ERP
Daily Report
16-Nov-2016
GO
Manufacturing
Productivity 98%
89%
85%
120
20
10.1%
Utilisation
Efficiency
Downtime Hours
Downtime Percent
Reject Percent
Integrate Innovate Succeed
R
Dashboards, designed for companies to analyze
their data, optimize business processes, easily
identify issues within the business, and identify
opportunities, thereby increase efficiency or
revenuewhichcanalsobeconfiguredinpreciseto
business process. The importance of Roadmap
dashboards/KPI is to visualize real time critical
informationinaneasy-to-interpretformats.
KPI Dashboards are exclusively designed to offer
you the complete visibility into the critical
information and to have better control over the
business processes in your organization;
dashboards are powerful enough to convert large
volume of data into visual cues that enables you to
perform efficient decision making. Key
performance indicator (KPI) dashboards in
RoadmapERPsoftwaregathercriticalinformation
from across your business operations and all the
waythroughyourdatabase,topresentitinasimple
formatthatcanbeinterpretatoneglance.
Roadmap ERP
® Multi Unit Support (Highly Scalable): Roadmap ERP supports the organizations
having one or multiple plants/units in different locations. The plants/units may
producevariousfinishedproduct,subassembliesormaydospecificprocessesonly.
® WebEnabledsoftware
® MultiCurrencySupport
® SupplierPortals,CustomerPortals,EmployeeSelfServiceportal,MobileApprovals
® Periodical/PerpetualAccounting
Salient Features
7
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M&gninnalP
CRM
F
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CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES
9. No. of Rejections
No. of Defects
100
200
300
400
500
Dec-15 Feb-16 Apr-16 Jun-16 Jul-16 Feb-16
100
200
0
250
150
150
50
50
300
100
0
0
0
25
0
300
400
500
D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13
CriticalInformation
This goes to the heart of measurement systems in general – you
must measure those things that are important to the success of
thebusiness.Anyothermeasurement,notalignedwithcompany
objectives, is likely to drive activities and decisions in the wrong
direction. So dashboard KPIs must relate to corporate goals and
performance in support of customer service (On-time Delivery,
ProductionProfitability,OrdersBookedandShipped).
Naturally, KPIs will differ based on the nature of the business
being measured. A Industrial Equipment manufacturer will be
more concerned with the effective utilization of expensive plant
and equipment resources (Production Capacity, Efficiency, and
Downtime). Top-level executives in a Industrial Equipment
manufacturing company will certainly want to watch the same
financial indicators that any other manufacturer watches –
thingslikesales,profit,andreturnoninvestment.Whenitcomes
to operational measurements, the focus will be on meeting
schedules, having the right inventories to support production
andcustomerdemand,andquality,amongothers.
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%98%
0%
Productivity
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%89%
0%
Utilisation
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%85%
0%
Efficiency
8CASE STUDY | INDUSTRIAL EQUIPMENT & MACHINERY MANFACTURING INDUSTRIES