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RISK OF EXPOSURE TO CHEMICAL
AGENTS
www.seagruppo.it
Translated by: Bruno Giovagnoli
CHEMICAL RISK SPREAD
Chemical substances are present in many daily products, for example
detergents, fabric, clothing, furniture, etc.
They are used not only by the workers of the factory that produces them, but
also (and mostly) by sectors downstream:
Construction industry, metal industry, woodworking, automotive industry, textile,
food, agriculture, information technology, waste, cleaning, etc.
The presence of chemical substances in the workplace represents, generically,
a risk factor for both the health and the safety of the workers.
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DEFINITION OF CHEMICAL AGENTS
When talking about chemical risk, we must define:
SUBSTANCE
A substance is:
a chemical element and its compounds, in their natural state or obtained by
a manufacturing process, including additives necessary to maintain its
stability and impurities resulting from the process used, but excluding
solvents which can be separated without compromising the stability of the
substance or changing its composition.
e.g.: water, or the citric acid contained inside lemon juice are substances.
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Present in the substance, not
added intentionally
Added on purpose
to stabilize the substance
DEFINITION OF CHEMICAL AGENTS
MIXTURE
A mixure is:
a solution made of two or more substances.
Sono miscele, quindi, i detersivi e le vernici.
e.g.: detergents, paint are mixtures.
PRODUCT
An item or product is:
an object that was given a specific shape, surface or design that determines
its function to a greater extent than its chemical composition.
e.g.: ballpoint pens, flavoured erasers are products.
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RISK DUE TO CHEMICAL AGENTS
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SAFETY RISKS
Risks of accidental nature
Fire
(flammable substnces/mixtures,
easily/extremely flammable)
Explosion
(explosive substances/mixtures, etc.)
Dangerous substances/mixtures
(corrosive substances/mixtures)
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RISKS DUE TO CHEMICAL AGENTS
HEALTH RISKS
Hygienic-environmental risks
DANGEROUS SUBSTANCES / MIXTURES
• highly toxic / toxic
• harmful
• irritating
• sensitizing
• cancerous
• mutagens
• toxic for the reproductive system
CHEMICAL RISKS AND DANGERS
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DANGER
toxicological properties
chemical and physical properties
health
safety
RISK probability that the substance
under actual conditions of use
could cause the harmful effect
Depends on the ways of exposure
PHYSICAL FORM OF CHEMICAL AGENTS
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SOLID
LIQUID
GAS / VAPOR
PHYSICAL FORM OF AIRBORNE POLLUTANTS
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AEROSOL
• Dusts
• Fumes
• Mists
• Fiber
GASEOUS
• Gas
• Vapor
Dusts
Solid particles of various sizes dispersed in the air.
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Smaller than 0.5 µm
Between 0.5 - 5 µm
Greater than 5 µm
penetrate deep in the organism, partly
exhaled
breathable fraction, stays in the alveoli
retained by the upper airways
1 micron (µm) is a millionth of a meter
(1.000.000 µm = 1 m)
1 µm = 0.000001 m
1 µm = 0.001 mm
Mists
Aerosols of liquid particles smaller than 1 micron (µ)
dispersed in the air, generated by evaporation,
condensation, atomization, nebulization, etc.
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Example:
• Water mists
• Oil mists
• Solvant mists
Fumes
Aerosols made of solid particles generated from the
incomplete combustion of carbonaceous substances or
the condensation of gaseous substances smaller than 1
micron (µ).
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Example:
• Engine exhausts (belt conveyors)
• Welding fumes
Gas
Aeriform that exists only in the state of gas at room
temperature.
Vapors
Gaseous form of a substance normally found in the
liquid state.
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• carbon monoxide
• acetylene
• nitrous oxide
• ozone
• etc.
• solvent vapors
• acid vapors
• etc.
CHEMICAL AGENTS - ROUTES OF CONTAMINATION,
POSSIBLE HARM TO WORKERS
A substance or mixture is defined as toxic when it is capable of having an
undesirable effect on living organisms or when it could significantly alter
the function of organs and systems or impair their survival.
A toxic substance can enter the human organism through:
• inhalation (whenver any chemical agent is dispersed in the air);
• contact (during handling processes);
• ingestion (accidental).
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CHEMICAL SUBSTANCES – ROUTES OF ABSORPTION
INHALATION
CONTACT
INGESTION
Lungs have an alveolar surface of 100 mq
and they are the main way of penetration
The skin of a medium sized individual has a
surface of roughly 1.8 mq and it is a great
barrier when it is intact.
The divestive system is generally not important
regarding safety risks on the workplace, except
for some special cases
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INHALATION
The agent is present in the
air and it is dragged inside
the organism through the
respiratory act.
SOLIDS Dusts and fibers
LIQUIDS Miss and aereosols
GAS Any type
AIR
RESPIRATORY
SYSTEM
CIRCULATORY
SYSTEM
ORGANS
WAYS OF EXPOSURE: INHALATION (nose, mouth, skin pores)
Respiratory system organs (nose, throat, trachea, bronchi, lungs) have their own
defense against the introduction of chemical agents; the absorption of chemicals also
varies in relation to the physical state in which the substance is found.
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EXPOSURE ROUTES: INHALATION
Particles with a diameter of more than 5 microns do not reach the lungs:
they are expelled thanks to the action of the vibratile cilia and hair of the
nose and trachea.
Particles with a diameter of less than 5 microns, gases and vapors,
reach the lungs, where they get absorbed.
The quantity of toxic substance absorbed through the respiratory system
depends mostly on concentration in the air and on the volume of air that
was breathed in time (pulmonary ventilation).
The heavier the work, the more significant absorption will be.
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INGESTION
The agent enters the oral tract, as
a food contaminant or through
objects brought towards the
mouth.
SOLIDS Dusts and fragments
LIQUIDS Splashes and pouring
GAS Not relevant
FOOD
CIGARETTES
HANDS/GLOVES
OBJECTS
LIPS/MOUTH DIGESTIVE
SYSTEM
ORGANS
EXPOSURE ROUTES: INGESTION (mouth)
The route of ingestion, although less frequent because of it being more
controllable, can be very dangerous because any substance could enter
directly into the digestive system.
Once it gets absorbed, a toxic substance can accumulate in a "deposit"
tissue from which it is slowly released into circulation and eliminated as a
free form. The deposit site rarely coincides with the action site.
The diffusion of the substance in sites with greater chemical affinity occurs
due to plasma proteins and depends on vascularization, permeability and
the presence of binding sites.
The metabolism of substances occurs mainly in the liver: here they are
transformed into other molecules (metabolites), which may be even more
harmful than the original toxic substance.
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CONTACT
The agent comes in contact with
the skin or mucus: it plays a local
action, or it gets absorbed by the
fat layers of the skin.
SOLIDS Local effects (aggressive)
LIQUIDS local absorption
(lipophilic)
GAS Not relevant
SKIN FAT LAYER
BLOOD
VESSELS
ORGANS
LOCAL
EFFECT
EXPOSURE ROUTES: CONTACT (skin, mucus, wounds)
The skin is also a way through which many substances can be absorbed: in
this case our natural defense is the skin coating of lipids and proteins that
help prevent injury and harmful substance absorption.
For this reason, the presence of abrasions, wounds, inflammation and
reduction of the lipid film favor the absorption of the toxic substance.
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EFFECTS ON THE HUMAN BODY
Once it is introduced into the body, a harmful (dangerous) agent may have local
or systemic effects.
EFFECTS:
• Local: if the toxic substance damages the part it comes in contact with;
• Systemic: if the toxic substance spreads in the organism and reaches
different organs than the ones of initial contact;
• Acute: Due to brief exposure to high doses;
• Chronic: they are manifested after a long period of low dose exposure.
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TYPES OF INTOXICATION
• Acute intoxication: short-term exposure, due to a single
administration/intake or within 24 hours, with rapid absorption
of the harmful substance (typically clinical).
• Sub-acute intoxication: frequent exposure, or several times
over days or weeks, to doses not capable of constituting an
acute intoxication (typical of the professional environment).
• Chronic intoxication: exposure to repeated low doses over
long periods; toxic accumulation or effects (typically
environmental).
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TOXIC ACTION
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• Local: acts only near the point of introduction into the
body
• General or Systemic: manifests itself in places that
are far from the point of introduction into the organism
üToxic substance route of transmission
üChemical composure of the target organ
üPerfusion degree of the interested organ
üBio-chemical characteristics of the interested organs
The main dangers and relative health effects:
• inhalation of chemical products, effects such as:
- dizziness
- irritation of the airways
- intoxication
• contact with chemical products
- dermatitis, other skin pathologies
- eye irritation
• Accidental ingestion
- poisoning
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CHEMICAL RISK – ACTION MODALITY
The damage can manifest itself:
• in a brutal and unexpected way
• after some exposure time
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sickness: of the respiratory system
(asthma, rhinitis), of the skin/mucus
(irritation, eczema, ulceration), of
the nervous system (headache,
shaking, mental disorders), tumors
(airways/digestive system)
accident/injury: fire, explosion,
burning, intoxication, asphyxiation
OCCUPATIONAL DISEASES CAUSED BY CHEMICAL AGENTS
A statistical survey in the INAIL database during the 2005-2009 period showed that
complaints of occupational diseases from chemical agents accounted for about 10% of
the total complaints received by INAIL.
Most of these complaints concern Industry and Services.
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CHEMICAL AGENT INJURIES
In the matter of accidents resulting from direct contact with chemicals, we
distinguish:
• contact with dangerous substances by nasal route, oral route, inhalation;
• contact with hazardous substances through skin or eyes;
• contact with dangerous substances through the digestive system, swallowing
or eating.
Here are the percentages of accidents caused by chemical agents during the
2004-2010 period with indicated mode of contact - mode of injury.
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CHEMICAL AGENTS - INJURIES
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• 88%: nasal route, oral route, inhalation
• 11%: through eyes/skin
• 1%: through the digestive system, by eating or swallowing
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CHEMICAL AGENTS - INJURIES
Injuries following inhalation: the substances involved have mainly
toxic-harmful properties (28%), caustic-corrosive properties (15%);
they can be biologically inert but asphyxiating (10%): spray, dust,
particles.
Skin contact injuries: the main agents that can be found are dusts,
splinters, sprays (32%), caustic and corrosive substances (15%).
Ingestion injuries: caustic-corrosive substances are involved (13%)
and toxic-harmful substances (11%), substances for agriculture and
livestock (such as fertilizers and livestock feed).
DANGER CLASSIFICATION
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DANGER
The inherent ability of a chemical agent of producing
harmful effects
RISK The probability that the harmful potential gets reached
under generic use or exposure conditions.
CHEMICAL
RISK
Risk related to the professional use of substances (or
preparations) used in work cycles, which may be
intrinsically dangerous or dangerous in relation to the
conditions of use.
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SUBSTANCE LABELING
Chemical labels are an important source of information on the danger of
substances.
Chemicals are labelled in order to inform us about the risks we are exposed
to and the damage our health, the environment or our goods might be
exposed to.
In addition to the dangers, the
labels also indicate the
precautions to take during their
use, storage and disposal, and
what to do in case of an eventual
accident or injury.
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SUBSTANCE LABELING
Any person who releases a dangerous substance or mixture on the market shall
be required to label it and add information about its danger.
The packaging label must contain the following information:
1. name, address and telephone number of the supplier;
2. nominal amount of the substance or mixture contained in the container made
available;
3. product identifiers (name and numbers);
4. any danger pictograms;
5. warnings (if there are any);
6. hazard statements (if there are any);
7. any precautionary statements;
8. additional information (if necessary).
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SUBSTANCE LABELING
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CLP REGULATIONS
CE regulations no. 1272/2008 of the 16th December 2008, also called CLP
regulations (Classification, Labelling and Packaging) became effective in
the European Union on the 20th January 2009 and introduced a new system
of classification, labelling, and packaging of substances and mixtures.
This Regulation repealed the previous European Directives (European
Directive 67/548/CEE - DSP, on dangerous substances - and European
Directive 1999/45/CE - DPP, on dangerous mixtures) from the 1st June 2015.
It aims to harmonize (within the European Community) the criteria for the
classification of substances and mixtures, and the rules related to their
labelling and packaging: the information that must appear on the label is
modified, to conform to the global hazard communication system GHS
(Global Harmonized System) valid in all countries of the world.
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CLP REGULATIONS
This change will be progressive over time, to allow companies to apply the
new Regulation and dispose of products already labeled according to the old
order, so you can see still both old and new labels until 2017.
The advantage is that the new pictograms are globally recognised and no
longer only in Europe, which facilitates communication.
INCONSISTENCIES in the previous systems
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CLP REGULATIONS - EXCEPTIONS
The CLP Regulation applies to all chemicals and mixtures, including biocides and
pesticides, with no limits on the quantities produced per year.
There are some EXCEPTIONS:
• preparations falling under other European legislations (medicines, medical devices,
food and feed, cosmetics);
• non-insulated intermediate substances;
• research and development substances that are not placed on the market;
• waste.
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CLP REGULATIONS
The CLP provides 9 pictograms: 5 for physical dangers, 3 for health dangers and 1 for
environmental hazards.
Some classes and categories do not need the use of a pictogram.
PHYSICAL DANGERS
ENVIRONMENTAL
HAZARDS
HEALTH DANGERS
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PHYSICAL DANGER
Old symbol New symbol
Comburents: may cause or favor combustion
WARNING or DANGER
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Old symbol New symbol
PHYSICAL DANGER
• Flammable
• Easily flammable (F)
• Highly flammable(F+)
WARNING or DANGER
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Explosives: can explode due to flames, impact, friction.
Old symbol New symbol
PHYSICAL DANGER
DANGER
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HEALTH HAZARDS
Dangerous chemical agent
Health damage
Acute (immediate) Chronic (long term)
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ACUTE effects (immediate) are classified in corrosive, irritant, toxic.
HEALTH HAZARDS
Corrosive: they exert a destructive action.
Be careful with your eyes: they are the (naturally) least
protected body part.
Old symbol New symbol
DANGER
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HEALTH HAZARDS
Old symbol New symbol
Irritating (Xi)
Irritating or sensitizing
WARNING
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HEALTH HAZARDS
TOXICITY
Acute toxicity of a substance is identified based on lethality
effects:
any substance that causes immediate death,
determined by a brief exposition.
• Lethal: very small quantities cause death
• Toxic: small quantities cause death
• Harmful: cause death only in larger quantities
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HEALTH HAZARDS
Old symbol
New symbol
Harmful (Xn) WARNING or DANGER
They cause severe chronic damage.
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HEALTH HAZARDS
Old symbol New symbol
Toxic (T) DANGER
They cause immediate and serious health damage.
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Highly toxic (T+) DANGER
Scarce or very scarce quantities are deadly
or cause immediate and serious damage.
HEALTH HAZARDS
Old symbol New symbol
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ENVIRONMENTAL HAZARDS
Old symbol New symbol
Substances dangerous to the environment,
which may cause more or less immediate effects.
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R RISK PHRASES or H DANGER INDICATIONS
A phrase assigned to a hazard class and category describing the nature of
the hazard of a dangerous substance (or mixture) and, where appropriate,
the degree of the hazard.
Example:
H222 – Highly flammable aereosol
H226 – Flammable liquid and vapors
H319 – Causes severe eye irritation
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S o P PRECAUTIONARY STATEMENTS
A phrase describing the measure or measures recommended to minimize or
prevent the harmful effects of exposure to a dangerous substance or mixture
resulting from its use or disposal.
Example:
P305 – In case of contact with the eyes…..
P313 – Consult a doctor
SAFETY DATA SHEET
Each hazardous substance or mixture is provided to the professional user
accompanied by a Safety Data Sheet (SDS) which summarizes the
hazardous properties and the correct ways of use.
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For this reason, SDS are useful
both to those concerned with
the health and safety of workers
and to the workers themselves,
who should always have them
at hand to check for the
behaviour to be maintained.
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Safety Data Sheet
16 main points, containing the following information:
1. Identification of the substance/mixture and the company
2. Danger identification
3. Ingredient composition and information
4. First aid measures
5. Fire prevention measures
6. Measures in case of accidental release
7. Manipulation and storage
8. Exposure control/individual protection
9. Physical/chemical properties
10.Stability and reactivity
11.Toxicological information
12.Ecological information
13.Disposal considerations
14.Transport information
15.Regulation infomation
16.Other information
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GENERAL SAFETY MEASURES REGARDING STORAGE
• Storage spaces must be provided with adequate ventilation
(permanent openings, forced ventilation, etc.)
• Containers, pipelines, etc. of chemical substances must be
visibly marked with the name of the substance and the
associated signs.
• Never transfer chemicals into anonymous containers.
• Hazard signs, prescriptions and requirements according to the
type of risk of the substances are to be placed at the storage
room entrance.
GENERAL PROTECTIVE MEASURES RELATING TO DETENTION
• Avoid storing containers for chemicals on hot surfaces or
exposed to direct sunlight.
• Keep storage rooms locked or otherwise prohibited to non-
authorized employees.
• Containment basins under hazardous substance containers
must be provided.
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GENERAL MEASURES RELATED TO THE USE OF CHEMICAL
SUBSTANCES
• Keeping chemical Safety Data Sheets up to date and available
to workers
Þ Ask the manufacturers!
• Select products and chemicals that are as safe as possible.
• The places where dangerous products are processed must be:
- equipped with general/localized suction systems;
- equipped with signs with dangers, prohibitions and obligations
to be followed.
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GENERAL MEASURES RELATED TO THE USE OF
CHEMICAL SUBSTANCES
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- Never mix different chemicals (except when not specified in
the instructions)
- Read the container’s label, the instructions and the Safety
Data Sheet carefully before use
- Avoid inhalation and direct contact, especially with the
eyes and skin.
- Use the products only for purposes and scenarios for which
they were designed.
- Minimize the quantities and concentrations of use of the
products.
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GENERAL MEASURES RELATED TO THE USE OF
CHEMICAL SUBSTANCES
- Use suitable transport containers (hermetically sealed); seal
containers after use.
- Do not drink, eat or smoke after coming into contact with
chemicals with your hands.
- In cases of spills on your clothing, wash the exposed surface
thoroughly.
• Sanitize hands after using chemicals.
• In case of accidental deposit, clean immediately.
• Moisturize your hands with specific creams.
• Transport to the workplace only the quantity strictly necessary for
work.
• Transfer to trays or containment tanks, for non-minimal
quantities.
• When using containers for different substances, clean them
thoroughly before introducing different substances.
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GENERAL MEASURES RELATED TO THE USE OF
CHEMICAL SUBSTANCES
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STORAGE SAFETY
Storage, carried out in the negligence of safety precautions, may
present risks with very serious consequences for workers, for the
surrounding population, and the environment.
Most of the chemicals
can in fact transform
in other products
with hazardous properties
in case of fire
or in case of mixing with incompatible products.
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STORAGE SAFETY
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STORAGE SAFETY
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STORAGE SAFETY
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It is essential to know the behaviour of the stored material in case
of fire or accidental direct contact.
The risks to be assessed also relate to two other important
properties of the substances to be stored:
STORAGE SAFETY
INSTABILITY REACTIVITY
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STORAGE SAFETY
The most important precautionary rule
is separate, remote safe storage inside fire-resistant rooms
for all flammable, unstable or reactive products.
First of all for compressed and liquefied gases;
in particular for the products
that in contact with water could catch on fire!
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STORAGE SAFETY
Even the materials that make combustion
possible,
or for products which may ignite
spontaneously in the air,
must be stored separately
and not together with combustible materials
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STORAGE SAFETY
Separate storage room
also for incompatible products
which, in the event of contact,
could react vigorously
or may develop toxic gases.
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STORAGE SAFETY
Corrosive substances
must be stored in separate
areas
equipped with
containment protection.
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SAFETY AND TRANSPORTATION
The transport of hazardous
chemicals requires a very
careful risk assessment,
case by case,
and all precautions
must be respected to avoid
any damage!
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SAFETY AND TRANSPORTATION
The packaging of dangerous
goods shall be subject to
approval, based on the
performance of drop, leak,
hydraulic pressure and stacking
tests.
Hazard labels shall be affixed
to packaging, containers or
tanks.
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SAFETY AND TRANSPORTATION
Transportation of incompatible goods is forbidden and
extremely dangerous.
To avoid the danger
of heat developing reactions,
reactive substances must be kept
separate.
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CHEMICAL AGENT RISK EVALUATION
The employer has the obligation to carry out the chemical risk
assessment, that must be reported in the Risk Assessment Document
(DVR).
The employer then assesses the health and safety risks for workers
caused by the presence of hazardous chemical agents, by taking into
account the factors shown in the chart.
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CHEMICAL RISK EVALUATION
Factors to be considered when evaluating chemical risk
Dangerous properties of the chemical agents;
Health and safety information, announced by the market plaement
supervisor through the relative Safety Data Sheet;
Level, type and duration of exposure;
Circumstances in which any work is performed in presence of chemical
agents, including the quantity;
Occupational exposure limit levels, or biological limit levels;
Effects of any preventive and protective measures adopted;
Any conclusions from eventual sanitary surveillance activity (if available).
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CHEMICAL RISK EVALUATION
It is important to clarify that general prevention and protection measures must be
applied even before the risk assessment by chemical agents is started.
At the end of the evaluation process described above, one or other of the following
situations (outcomes) may occur:
● LOW SAFETY RISK – IRRELEVANT IN TERMS OF HEALTH
● SAFETY RISK NOT LOW – RELEVANT IN TERMS OF HEALTH
Low safety risk
Associated with the protection of the worker’s physical integrity from acute an immediate
effects, like an injury or the consequences of a brief exposition.
Irrelevant risk for health
Associated with working conditions in which the medium level of exposure is equal to the
general population’s medium level of exposure
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CHEMICAL RISK EVALUATION
Where the risk assessment process is concluded with a «low risk for safety and
irrelevant to health» judgement, the employer should apply only the general
measures and regulations of risk prevention.
General risk prevention measures L.D. 81/2008 – sec. 224
Design and organize production methods;
Provide equipment suited for the specific task and appropriate maintenance procedures;
Reduce to the minimum the exposed workers;
Reduce to the minimum the duration and intensity of exposure;
Appropriate hygienic measures;
Reduce to the minimum the quantity of chemical agents in the workplace, in function of the
ones strictly necessary for processing;
Appropiate work methods, including the dispositions that guarantee safety when handling,
storing and transporting dangerous chemical substances in the workplace, nonetheless
waste that contains chemical agents.
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CHEMICAL RISK EVALUATION
In the event that the risk is "not low for safety and not irrelevant to
health", the employer must implement specific measures of prevention and
protection (Art. 225 of Legislative Decree no. 81/2008), among which the
most important is the replacement of the dangerous agent (or process)
with another that, under the same conditions of use, is less or not harmful.
Where the nature of the activity does not allow it, the employer shall reduce
the risk by applying the following measures:
- design of appropriate work processes and technical controls, use of
appropriate equipment and materials;
- appropriate collective organizational and protective measures at the source
of the risk (localised aspirations, hoods, screens, etc.);
- personal protective measures, including Personal Protective Equipment
(PPE);
- periodic measurement of chemical agents (by environmental or personal
sampling);
- health surveillance (performed by the company doctor).
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SANITARY SURVEILLANCE
Workers exposed to chemical agents dangerous to health (meeting the
criteria for classification as highly toxic, toxic, harmful, sensitizing, corrosive,
irritant, etc.) are subject to health surveillance (Art. 229 of Legislative Decree
no. 81/2008), which must be performed:
● before the worker is employed;
● periodically and usually once a year or
with different periodicity, established by the
company doctor;
● after the termination of the employment
relationship.
www.seagruppo.it Rischio chimico
OCCUPATIONAL EXPOSURE LIMIT VALUES
The "occupational exposure limit value" is a benchmark for assessing the
health of the workplace and is defined as (Art. 222 of Legislative Decree no.
81/2008):
The exposure or threshold limit values indicate the concentrations of the
substance in the working environment to which most workers are expected to
remain exposed repeatedly day after day without adverse health effects.
«Occupational exposure limits (OELs) are regulatory values which indicate levels
of exposure that are considered to be safe (in terms of health) for a chemical
substance in the air of a workplace».
www.seagruppo.it Rischio chimico
OCCUPATIONAL EXPOSURE LIMIT VALUES
Threshold Limit Values (TLV):
TLV-TWA: average concentration value on an 8-hour working day over 40
working hours per week.
TLV-STEL: concentration value calculated in periods of 15 minutes, not
exceeding 4 times in 8 hours, provided that the TLV-TWA is not exceeded.
TLV-C (CEILING): peak concentration value that must never be exceeded.
www.seagruppo.it Rischio chimico
OCCUPATIONAL EXPOSURE LIMIT VALUES
Exposure limit values are the reference for environmental monitoring
measures, collected through sampling on operators or at workplaces.
If the monitored compound is harmful or toxic in the long term, the
measured values should be compared with each worker’s time of
exposure.
In all cases, the test results must be compared with a health
assessment of the worker performed by the company doctor.
www.seagruppo.it Rischio chimico
PERSONAL PROTECTIVE EQUIPMENT (PPE, in italian DPI)
Where the risks present in the workplace cannot be avoided, the law
provides that appropriate measures of protection must be made available
to workers.
Workers, following proper training, must use Personal Protective Equipment.
For every product, the Safety Data Sheet specifies the Personal Protective
Equipment and the specific hygienic measures.
www.seagruppo.it Rischio chimico
AIRWAY PROTECTION
Respiratory protection PPE allows the worker to breathe, protecting him from
potentially dangerous chemicals in the air.
They can be:
• INSULATING, which isolate the worker from the surrounding atmosphere
and provide the worker with the air he needs;
• FILTERING, that purify the air and can only be used if the surrounding
atmosphere contains at least 17% oxygen.
www.seagruppo.it Rischio chimico
Filters are devices that are inserted on masks and half-masks that have the
function of retaining pollutants, both solid (dust filters) and aeriform (gas
filters).
The actual level of protection afforded by such PPE depends on several
factors, such as:
1. Airflow;
2. Filter type;
3. The type of task;
4. Its duration and intensity.
AIRWAY PROTECTION
www.seagruppo.it Rischio chimico
HAND PROTECTION
The type of gloves chosen must be able to protect the worker from the
chemical agent under normal conditions of use.
Gloves should be used for a shorter period of time than the permeation of the
chemical (the process of the chemical spreading inside the glove material).
It is important that such PPE must always be in good condition and that they
are replaced whenever they present lacerations, abrasions or contamination
with chemicals.
www.seagruppo.it Rischio chimico
FACE/EYE PROTECTION
These are all glasses, masks, visors and screens that protect the worker from
splashing or splashing dangerous substances.
It is important to regularly check on the conditions of the equipment.
The side guards must be well checked and in the case of glasses the frames
must not be damaged or deformed and the rods must not be loose.
www.seagruppo.it Rischio chimico
BODY PROTECTION
Body protective PPE is clothing which serves to
protect the body from direct contact with the
chemical agent or from the atmosphere
containing it.
They can protect the body partially or totally;
they can be disposable (one time only, for the
duration of the working shift) or reusable (in this
case it is necessary to provide for their cleaning
and maintenance).
www.seagruppo.it Rischio chimico
COLLECTIVE MEASURES OF PROTECTION
Collective means of
protection (adapted to
specific possible risks) shall
also be provided at
workplaces, for example
emergency eye washing
fountains.
www.seagruppo.it
THANK YOU FOR
YOUR ATTENTION
SEA Gruppo S.r.l.
Via Paolo Borsellino, 12/d - 61032 Fano (PU)
Tel. 0721 860053 - Fax 0721 862852
Translated by: Bruno Giovagnoli

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Rischio di esposizione ad agenti chimici ENG.pdf

  • 1. RISK OF EXPOSURE TO CHEMICAL AGENTS www.seagruppo.it Translated by: Bruno Giovagnoli
  • 2. CHEMICAL RISK SPREAD Chemical substances are present in many daily products, for example detergents, fabric, clothing, furniture, etc. They are used not only by the workers of the factory that produces them, but also (and mostly) by sectors downstream: Construction industry, metal industry, woodworking, automotive industry, textile, food, agriculture, information technology, waste, cleaning, etc. The presence of chemical substances in the workplace represents, generically, a risk factor for both the health and the safety of the workers. www.seagruppo.it Rischio chimico
  • 3. DEFINITION OF CHEMICAL AGENTS When talking about chemical risk, we must define: SUBSTANCE A substance is: a chemical element and its compounds, in their natural state or obtained by a manufacturing process, including additives necessary to maintain its stability and impurities resulting from the process used, but excluding solvents which can be separated without compromising the stability of the substance or changing its composition. e.g.: water, or the citric acid contained inside lemon juice are substances. www.seagruppo.it Rischio chimico Present in the substance, not added intentionally Added on purpose to stabilize the substance
  • 4. DEFINITION OF CHEMICAL AGENTS MIXTURE A mixure is: a solution made of two or more substances. Sono miscele, quindi, i detersivi e le vernici. e.g.: detergents, paint are mixtures. PRODUCT An item or product is: an object that was given a specific shape, surface or design that determines its function to a greater extent than its chemical composition. e.g.: ballpoint pens, flavoured erasers are products. www.seagruppo.it Rischio chimico
  • 5. RISK DUE TO CHEMICAL AGENTS www.seagruppo.it Rischio chimico SAFETY RISKS Risks of accidental nature Fire (flammable substnces/mixtures, easily/extremely flammable) Explosion (explosive substances/mixtures, etc.) Dangerous substances/mixtures (corrosive substances/mixtures)
  • 6. www.seagruppo.it Rischio chimico RISKS DUE TO CHEMICAL AGENTS HEALTH RISKS Hygienic-environmental risks DANGEROUS SUBSTANCES / MIXTURES • highly toxic / toxic • harmful • irritating • sensitizing • cancerous • mutagens • toxic for the reproductive system
  • 7. CHEMICAL RISKS AND DANGERS www.seagruppo.it Rischio chimico DANGER toxicological properties chemical and physical properties health safety RISK probability that the substance under actual conditions of use could cause the harmful effect Depends on the ways of exposure
  • 8. PHYSICAL FORM OF CHEMICAL AGENTS www.seagruppo.it Rischio chimico SOLID LIQUID GAS / VAPOR
  • 9. PHYSICAL FORM OF AIRBORNE POLLUTANTS www.seagruppo.it Rischio chimico AEROSOL • Dusts • Fumes • Mists • Fiber GASEOUS • Gas • Vapor
  • 10. Dusts Solid particles of various sizes dispersed in the air. www.seagruppo.it Rischio chimico Smaller than 0.5 µm Between 0.5 - 5 µm Greater than 5 µm penetrate deep in the organism, partly exhaled breathable fraction, stays in the alveoli retained by the upper airways 1 micron (µm) is a millionth of a meter (1.000.000 µm = 1 m) 1 µm = 0.000001 m 1 µm = 0.001 mm
  • 11. Mists Aerosols of liquid particles smaller than 1 micron (µ) dispersed in the air, generated by evaporation, condensation, atomization, nebulization, etc. www.seagruppo.it Rischio chimico Example: • Water mists • Oil mists • Solvant mists
  • 12. Fumes Aerosols made of solid particles generated from the incomplete combustion of carbonaceous substances or the condensation of gaseous substances smaller than 1 micron (µ). www.seagruppo.it Rischio chimico Example: • Engine exhausts (belt conveyors) • Welding fumes
  • 13. Gas Aeriform that exists only in the state of gas at room temperature. Vapors Gaseous form of a substance normally found in the liquid state. www.seagruppo.it Rischio chimico • carbon monoxide • acetylene • nitrous oxide • ozone • etc. • solvent vapors • acid vapors • etc.
  • 14. CHEMICAL AGENTS - ROUTES OF CONTAMINATION, POSSIBLE HARM TO WORKERS A substance or mixture is defined as toxic when it is capable of having an undesirable effect on living organisms or when it could significantly alter the function of organs and systems or impair their survival. A toxic substance can enter the human organism through: • inhalation (whenver any chemical agent is dispersed in the air); • contact (during handling processes); • ingestion (accidental). www.seagruppo.it Rischio chimico
  • 15. www.seagruppo.it Rischio chimico CHEMICAL SUBSTANCES – ROUTES OF ABSORPTION INHALATION CONTACT INGESTION Lungs have an alveolar surface of 100 mq and they are the main way of penetration The skin of a medium sized individual has a surface of roughly 1.8 mq and it is a great barrier when it is intact. The divestive system is generally not important regarding safety risks on the workplace, except for some special cases
  • 16. www.seagruppo.it Rischio chimico INHALATION The agent is present in the air and it is dragged inside the organism through the respiratory act. SOLIDS Dusts and fibers LIQUIDS Miss and aereosols GAS Any type AIR RESPIRATORY SYSTEM CIRCULATORY SYSTEM ORGANS
  • 17. WAYS OF EXPOSURE: INHALATION (nose, mouth, skin pores) Respiratory system organs (nose, throat, trachea, bronchi, lungs) have their own defense against the introduction of chemical agents; the absorption of chemicals also varies in relation to the physical state in which the substance is found. www.seagruppo.it Rischio chimico
  • 18. EXPOSURE ROUTES: INHALATION Particles with a diameter of more than 5 microns do not reach the lungs: they are expelled thanks to the action of the vibratile cilia and hair of the nose and trachea. Particles with a diameter of less than 5 microns, gases and vapors, reach the lungs, where they get absorbed. The quantity of toxic substance absorbed through the respiratory system depends mostly on concentration in the air and on the volume of air that was breathed in time (pulmonary ventilation). The heavier the work, the more significant absorption will be. www.seagruppo.it Rischio chimico
  • 19. www.seagruppo.it Rischio chimico INGESTION The agent enters the oral tract, as a food contaminant or through objects brought towards the mouth. SOLIDS Dusts and fragments LIQUIDS Splashes and pouring GAS Not relevant FOOD CIGARETTES HANDS/GLOVES OBJECTS LIPS/MOUTH DIGESTIVE SYSTEM ORGANS
  • 20. EXPOSURE ROUTES: INGESTION (mouth) The route of ingestion, although less frequent because of it being more controllable, can be very dangerous because any substance could enter directly into the digestive system. Once it gets absorbed, a toxic substance can accumulate in a "deposit" tissue from which it is slowly released into circulation and eliminated as a free form. The deposit site rarely coincides with the action site. The diffusion of the substance in sites with greater chemical affinity occurs due to plasma proteins and depends on vascularization, permeability and the presence of binding sites. The metabolism of substances occurs mainly in the liver: here they are transformed into other molecules (metabolites), which may be even more harmful than the original toxic substance. www.seagruppo.it Rischio chimico
  • 21. www.seagruppo.it Rischio chimico CONTACT The agent comes in contact with the skin or mucus: it plays a local action, or it gets absorbed by the fat layers of the skin. SOLIDS Local effects (aggressive) LIQUIDS local absorption (lipophilic) GAS Not relevant SKIN FAT LAYER BLOOD VESSELS ORGANS LOCAL EFFECT
  • 22. EXPOSURE ROUTES: CONTACT (skin, mucus, wounds) The skin is also a way through which many substances can be absorbed: in this case our natural defense is the skin coating of lipids and proteins that help prevent injury and harmful substance absorption. For this reason, the presence of abrasions, wounds, inflammation and reduction of the lipid film favor the absorption of the toxic substance. www.seagruppo.it Rischio chimico
  • 23. EFFECTS ON THE HUMAN BODY Once it is introduced into the body, a harmful (dangerous) agent may have local or systemic effects. EFFECTS: • Local: if the toxic substance damages the part it comes in contact with; • Systemic: if the toxic substance spreads in the organism and reaches different organs than the ones of initial contact; • Acute: Due to brief exposure to high doses; • Chronic: they are manifested after a long period of low dose exposure. www.seagruppo.it Rischio chimico
  • 24. TYPES OF INTOXICATION • Acute intoxication: short-term exposure, due to a single administration/intake or within 24 hours, with rapid absorption of the harmful substance (typically clinical). • Sub-acute intoxication: frequent exposure, or several times over days or weeks, to doses not capable of constituting an acute intoxication (typical of the professional environment). • Chronic intoxication: exposure to repeated low doses over long periods; toxic accumulation or effects (typically environmental). www.seagruppo.it Rischio chimico
  • 25. TOXIC ACTION www.seagruppo.it Rischio chimico • Local: acts only near the point of introduction into the body • General or Systemic: manifests itself in places that are far from the point of introduction into the organism üToxic substance route of transmission üChemical composure of the target organ üPerfusion degree of the interested organ üBio-chemical characteristics of the interested organs
  • 26. The main dangers and relative health effects: • inhalation of chemical products, effects such as: - dizziness - irritation of the airways - intoxication • contact with chemical products - dermatitis, other skin pathologies - eye irritation • Accidental ingestion - poisoning www.seagruppo.it Rischio chimico
  • 27. CHEMICAL RISK – ACTION MODALITY The damage can manifest itself: • in a brutal and unexpected way • after some exposure time www.seagruppo.it Rischio chimico sickness: of the respiratory system (asthma, rhinitis), of the skin/mucus (irritation, eczema, ulceration), of the nervous system (headache, shaking, mental disorders), tumors (airways/digestive system) accident/injury: fire, explosion, burning, intoxication, asphyxiation
  • 28. OCCUPATIONAL DISEASES CAUSED BY CHEMICAL AGENTS A statistical survey in the INAIL database during the 2005-2009 period showed that complaints of occupational diseases from chemical agents accounted for about 10% of the total complaints received by INAIL. Most of these complaints concern Industry and Services. www.seagruppo.it Rischio chimico
  • 29. CHEMICAL AGENT INJURIES In the matter of accidents resulting from direct contact with chemicals, we distinguish: • contact with dangerous substances by nasal route, oral route, inhalation; • contact with hazardous substances through skin or eyes; • contact with dangerous substances through the digestive system, swallowing or eating. Here are the percentages of accidents caused by chemical agents during the 2004-2010 period with indicated mode of contact - mode of injury. www.seagruppo.it Rischio chimico
  • 30. CHEMICAL AGENTS - INJURIES www.seagruppo.it Rischio chimico • 88%: nasal route, oral route, inhalation • 11%: through eyes/skin • 1%: through the digestive system, by eating or swallowing
  • 31. www.seagruppo.it Rischio chimico CHEMICAL AGENTS - INJURIES Injuries following inhalation: the substances involved have mainly toxic-harmful properties (28%), caustic-corrosive properties (15%); they can be biologically inert but asphyxiating (10%): spray, dust, particles. Skin contact injuries: the main agents that can be found are dusts, splinters, sprays (32%), caustic and corrosive substances (15%). Ingestion injuries: caustic-corrosive substances are involved (13%) and toxic-harmful substances (11%), substances for agriculture and livestock (such as fertilizers and livestock feed).
  • 32. DANGER CLASSIFICATION www.seagruppo.it Rischio chimico DANGER The inherent ability of a chemical agent of producing harmful effects RISK The probability that the harmful potential gets reached under generic use or exposure conditions. CHEMICAL RISK Risk related to the professional use of substances (or preparations) used in work cycles, which may be intrinsically dangerous or dangerous in relation to the conditions of use.
  • 33. www.seagruppo.it Rischio chimico SUBSTANCE LABELING Chemical labels are an important source of information on the danger of substances. Chemicals are labelled in order to inform us about the risks we are exposed to and the damage our health, the environment or our goods might be exposed to. In addition to the dangers, the labels also indicate the precautions to take during their use, storage and disposal, and what to do in case of an eventual accident or injury.
  • 34. www.seagruppo.it Rischio chimico SUBSTANCE LABELING Any person who releases a dangerous substance or mixture on the market shall be required to label it and add information about its danger. The packaging label must contain the following information: 1. name, address and telephone number of the supplier; 2. nominal amount of the substance or mixture contained in the container made available; 3. product identifiers (name and numbers); 4. any danger pictograms; 5. warnings (if there are any); 6. hazard statements (if there are any); 7. any precautionary statements; 8. additional information (if necessary).
  • 36. www.seagruppo.it Rischio chimico CLP REGULATIONS CE regulations no. 1272/2008 of the 16th December 2008, also called CLP regulations (Classification, Labelling and Packaging) became effective in the European Union on the 20th January 2009 and introduced a new system of classification, labelling, and packaging of substances and mixtures. This Regulation repealed the previous European Directives (European Directive 67/548/CEE - DSP, on dangerous substances - and European Directive 1999/45/CE - DPP, on dangerous mixtures) from the 1st June 2015. It aims to harmonize (within the European Community) the criteria for the classification of substances and mixtures, and the rules related to their labelling and packaging: the information that must appear on the label is modified, to conform to the global hazard communication system GHS (Global Harmonized System) valid in all countries of the world.
  • 37. www.seagruppo.it Rischio chimico CLP REGULATIONS This change will be progressive over time, to allow companies to apply the new Regulation and dispose of products already labeled according to the old order, so you can see still both old and new labels until 2017. The advantage is that the new pictograms are globally recognised and no longer only in Europe, which facilitates communication. INCONSISTENCIES in the previous systems
  • 38. www.seagruppo.it Rischio chimico CLP REGULATIONS - EXCEPTIONS The CLP Regulation applies to all chemicals and mixtures, including biocides and pesticides, with no limits on the quantities produced per year. There are some EXCEPTIONS: • preparations falling under other European legislations (medicines, medical devices, food and feed, cosmetics); • non-insulated intermediate substances; • research and development substances that are not placed on the market; • waste.
  • 39. www.seagruppo.it Rischio chimico CLP REGULATIONS The CLP provides 9 pictograms: 5 for physical dangers, 3 for health dangers and 1 for environmental hazards. Some classes and categories do not need the use of a pictogram. PHYSICAL DANGERS ENVIRONMENTAL HAZARDS HEALTH DANGERS
  • 40. www.seagruppo.it Rischio chimico PHYSICAL DANGER Old symbol New symbol Comburents: may cause or favor combustion WARNING or DANGER
  • 41. www.seagruppo.it Rischio chimico Old symbol New symbol PHYSICAL DANGER • Flammable • Easily flammable (F) • Highly flammable(F+) WARNING or DANGER
  • 42. www.seagruppo.it Rischio chimico Explosives: can explode due to flames, impact, friction. Old symbol New symbol PHYSICAL DANGER DANGER
  • 43. www.seagruppo.it Rischio chimico HEALTH HAZARDS Dangerous chemical agent Health damage Acute (immediate) Chronic (long term)
  • 44. www.seagruppo.it Rischio chimico ACUTE effects (immediate) are classified in corrosive, irritant, toxic. HEALTH HAZARDS Corrosive: they exert a destructive action. Be careful with your eyes: they are the (naturally) least protected body part. Old symbol New symbol DANGER
  • 45. www.seagruppo.it Rischio chimico HEALTH HAZARDS Old symbol New symbol Irritating (Xi) Irritating or sensitizing WARNING
  • 46. www.seagruppo.it Rischio chimico HEALTH HAZARDS TOXICITY Acute toxicity of a substance is identified based on lethality effects: any substance that causes immediate death, determined by a brief exposition. • Lethal: very small quantities cause death • Toxic: small quantities cause death • Harmful: cause death only in larger quantities
  • 47. www.seagruppo.it Rischio chimico HEALTH HAZARDS Old symbol New symbol Harmful (Xn) WARNING or DANGER They cause severe chronic damage.
  • 48. www.seagruppo.it Rischio chimico HEALTH HAZARDS Old symbol New symbol Toxic (T) DANGER They cause immediate and serious health damage.
  • 49. www.seagruppo.it Rischio chimico Highly toxic (T+) DANGER Scarce or very scarce quantities are deadly or cause immediate and serious damage. HEALTH HAZARDS Old symbol New symbol
  • 50. www.seagruppo.it Rischio chimico ENVIRONMENTAL HAZARDS Old symbol New symbol Substances dangerous to the environment, which may cause more or less immediate effects.
  • 51. www.seagruppo.it Rischio chimico R RISK PHRASES or H DANGER INDICATIONS A phrase assigned to a hazard class and category describing the nature of the hazard of a dangerous substance (or mixture) and, where appropriate, the degree of the hazard. Example: H222 – Highly flammable aereosol H226 – Flammable liquid and vapors H319 – Causes severe eye irritation
  • 52. www.seagruppo.it Rischio chimico S o P PRECAUTIONARY STATEMENTS A phrase describing the measure or measures recommended to minimize or prevent the harmful effects of exposure to a dangerous substance or mixture resulting from its use or disposal. Example: P305 – In case of contact with the eyes….. P313 – Consult a doctor
  • 53. SAFETY DATA SHEET Each hazardous substance or mixture is provided to the professional user accompanied by a Safety Data Sheet (SDS) which summarizes the hazardous properties and the correct ways of use. www.seagruppo.it Rischio chimico For this reason, SDS are useful both to those concerned with the health and safety of workers and to the workers themselves, who should always have them at hand to check for the behaviour to be maintained.
  • 54. www.seagruppo.it Rischio chimico Safety Data Sheet 16 main points, containing the following information: 1. Identification of the substance/mixture and the company 2. Danger identification 3. Ingredient composition and information 4. First aid measures 5. Fire prevention measures 6. Measures in case of accidental release 7. Manipulation and storage 8. Exposure control/individual protection 9. Physical/chemical properties 10.Stability and reactivity 11.Toxicological information 12.Ecological information 13.Disposal considerations 14.Transport information 15.Regulation infomation 16.Other information
  • 57. www.seagruppo.it Rischio chimico GENERAL SAFETY MEASURES REGARDING STORAGE • Storage spaces must be provided with adequate ventilation (permanent openings, forced ventilation, etc.) • Containers, pipelines, etc. of chemical substances must be visibly marked with the name of the substance and the associated signs. • Never transfer chemicals into anonymous containers. • Hazard signs, prescriptions and requirements according to the type of risk of the substances are to be placed at the storage room entrance.
  • 58. GENERAL PROTECTIVE MEASURES RELATING TO DETENTION • Avoid storing containers for chemicals on hot surfaces or exposed to direct sunlight. • Keep storage rooms locked or otherwise prohibited to non- authorized employees. • Containment basins under hazardous substance containers must be provided. www.seagruppo.it Rischio chimico
  • 59. GENERAL MEASURES RELATED TO THE USE OF CHEMICAL SUBSTANCES • Keeping chemical Safety Data Sheets up to date and available to workers Þ Ask the manufacturers! • Select products and chemicals that are as safe as possible. • The places where dangerous products are processed must be: - equipped with general/localized suction systems; - equipped with signs with dangers, prohibitions and obligations to be followed. www.seagruppo.it Rischio chimico
  • 60. GENERAL MEASURES RELATED TO THE USE OF CHEMICAL SUBSTANCES www.seagruppo.it Rischio chimico - Never mix different chemicals (except when not specified in the instructions) - Read the container’s label, the instructions and the Safety Data Sheet carefully before use - Avoid inhalation and direct contact, especially with the eyes and skin. - Use the products only for purposes and scenarios for which they were designed. - Minimize the quantities and concentrations of use of the products.
  • 61. www.seagruppo.it Rischio chimico GENERAL MEASURES RELATED TO THE USE OF CHEMICAL SUBSTANCES - Use suitable transport containers (hermetically sealed); seal containers after use. - Do not drink, eat or smoke after coming into contact with chemicals with your hands. - In cases of spills on your clothing, wash the exposed surface thoroughly.
  • 62. • Sanitize hands after using chemicals. • In case of accidental deposit, clean immediately. • Moisturize your hands with specific creams. • Transport to the workplace only the quantity strictly necessary for work. • Transfer to trays or containment tanks, for non-minimal quantities. • When using containers for different substances, clean them thoroughly before introducing different substances. www.seagruppo.it Rischio chimico GENERAL MEASURES RELATED TO THE USE OF CHEMICAL SUBSTANCES
  • 63. www.seagruppo.it Rischio chimico STORAGE SAFETY Storage, carried out in the negligence of safety precautions, may present risks with very serious consequences for workers, for the surrounding population, and the environment. Most of the chemicals can in fact transform in other products with hazardous properties in case of fire or in case of mixing with incompatible products.
  • 67. www.seagruppo.it Rischio chimico It is essential to know the behaviour of the stored material in case of fire or accidental direct contact. The risks to be assessed also relate to two other important properties of the substances to be stored: STORAGE SAFETY INSTABILITY REACTIVITY
  • 68. www.seagruppo.it Rischio chimico STORAGE SAFETY The most important precautionary rule is separate, remote safe storage inside fire-resistant rooms for all flammable, unstable or reactive products. First of all for compressed and liquefied gases; in particular for the products that in contact with water could catch on fire!
  • 69. www.seagruppo.it Rischio chimico STORAGE SAFETY Even the materials that make combustion possible, or for products which may ignite spontaneously in the air, must be stored separately and not together with combustible materials
  • 70. www.seagruppo.it Rischio chimico STORAGE SAFETY Separate storage room also for incompatible products which, in the event of contact, could react vigorously or may develop toxic gases.
  • 71. www.seagruppo.it Rischio chimico STORAGE SAFETY Corrosive substances must be stored in separate areas equipped with containment protection.
  • 72. www.seagruppo.it Rischio chimico SAFETY AND TRANSPORTATION The transport of hazardous chemicals requires a very careful risk assessment, case by case, and all precautions must be respected to avoid any damage!
  • 73. www.seagruppo.it Rischio chimico SAFETY AND TRANSPORTATION The packaging of dangerous goods shall be subject to approval, based on the performance of drop, leak, hydraulic pressure and stacking tests. Hazard labels shall be affixed to packaging, containers or tanks.
  • 74. www.seagruppo.it Rischio chimico SAFETY AND TRANSPORTATION Transportation of incompatible goods is forbidden and extremely dangerous. To avoid the danger of heat developing reactions, reactive substances must be kept separate.
  • 75. www.seagruppo.it Rischio chimico CHEMICAL AGENT RISK EVALUATION The employer has the obligation to carry out the chemical risk assessment, that must be reported in the Risk Assessment Document (DVR). The employer then assesses the health and safety risks for workers caused by the presence of hazardous chemical agents, by taking into account the factors shown in the chart.
  • 76. www.seagruppo.it Rischio chimico CHEMICAL RISK EVALUATION Factors to be considered when evaluating chemical risk Dangerous properties of the chemical agents; Health and safety information, announced by the market plaement supervisor through the relative Safety Data Sheet; Level, type and duration of exposure; Circumstances in which any work is performed in presence of chemical agents, including the quantity; Occupational exposure limit levels, or biological limit levels; Effects of any preventive and protective measures adopted; Any conclusions from eventual sanitary surveillance activity (if available).
  • 77. www.seagruppo.it Rischio chimico CHEMICAL RISK EVALUATION It is important to clarify that general prevention and protection measures must be applied even before the risk assessment by chemical agents is started. At the end of the evaluation process described above, one or other of the following situations (outcomes) may occur: ● LOW SAFETY RISK – IRRELEVANT IN TERMS OF HEALTH ● SAFETY RISK NOT LOW – RELEVANT IN TERMS OF HEALTH Low safety risk Associated with the protection of the worker’s physical integrity from acute an immediate effects, like an injury or the consequences of a brief exposition. Irrelevant risk for health Associated with working conditions in which the medium level of exposure is equal to the general population’s medium level of exposure
  • 78. www.seagruppo.it Rischio chimico CHEMICAL RISK EVALUATION Where the risk assessment process is concluded with a «low risk for safety and irrelevant to health» judgement, the employer should apply only the general measures and regulations of risk prevention. General risk prevention measures L.D. 81/2008 – sec. 224 Design and organize production methods; Provide equipment suited for the specific task and appropriate maintenance procedures; Reduce to the minimum the exposed workers; Reduce to the minimum the duration and intensity of exposure; Appropriate hygienic measures; Reduce to the minimum the quantity of chemical agents in the workplace, in function of the ones strictly necessary for processing; Appropiate work methods, including the dispositions that guarantee safety when handling, storing and transporting dangerous chemical substances in the workplace, nonetheless waste that contains chemical agents.
  • 79. www.seagruppo.it Rischio chimico CHEMICAL RISK EVALUATION In the event that the risk is "not low for safety and not irrelevant to health", the employer must implement specific measures of prevention and protection (Art. 225 of Legislative Decree no. 81/2008), among which the most important is the replacement of the dangerous agent (or process) with another that, under the same conditions of use, is less or not harmful. Where the nature of the activity does not allow it, the employer shall reduce the risk by applying the following measures: - design of appropriate work processes and technical controls, use of appropriate equipment and materials; - appropriate collective organizational and protective measures at the source of the risk (localised aspirations, hoods, screens, etc.); - personal protective measures, including Personal Protective Equipment (PPE); - periodic measurement of chemical agents (by environmental or personal sampling); - health surveillance (performed by the company doctor).
  • 80. www.seagruppo.it Rischio chimico SANITARY SURVEILLANCE Workers exposed to chemical agents dangerous to health (meeting the criteria for classification as highly toxic, toxic, harmful, sensitizing, corrosive, irritant, etc.) are subject to health surveillance (Art. 229 of Legislative Decree no. 81/2008), which must be performed: ● before the worker is employed; ● periodically and usually once a year or with different periodicity, established by the company doctor; ● after the termination of the employment relationship.
  • 81. www.seagruppo.it Rischio chimico OCCUPATIONAL EXPOSURE LIMIT VALUES The "occupational exposure limit value" is a benchmark for assessing the health of the workplace and is defined as (Art. 222 of Legislative Decree no. 81/2008): The exposure or threshold limit values indicate the concentrations of the substance in the working environment to which most workers are expected to remain exposed repeatedly day after day without adverse health effects. «Occupational exposure limits (OELs) are regulatory values which indicate levels of exposure that are considered to be safe (in terms of health) for a chemical substance in the air of a workplace».
  • 82. www.seagruppo.it Rischio chimico OCCUPATIONAL EXPOSURE LIMIT VALUES Threshold Limit Values (TLV): TLV-TWA: average concentration value on an 8-hour working day over 40 working hours per week. TLV-STEL: concentration value calculated in periods of 15 minutes, not exceeding 4 times in 8 hours, provided that the TLV-TWA is not exceeded. TLV-C (CEILING): peak concentration value that must never be exceeded.
  • 83. www.seagruppo.it Rischio chimico OCCUPATIONAL EXPOSURE LIMIT VALUES Exposure limit values are the reference for environmental monitoring measures, collected through sampling on operators or at workplaces. If the monitored compound is harmful or toxic in the long term, the measured values should be compared with each worker’s time of exposure. In all cases, the test results must be compared with a health assessment of the worker performed by the company doctor.
  • 84. www.seagruppo.it Rischio chimico PERSONAL PROTECTIVE EQUIPMENT (PPE, in italian DPI) Where the risks present in the workplace cannot be avoided, the law provides that appropriate measures of protection must be made available to workers. Workers, following proper training, must use Personal Protective Equipment. For every product, the Safety Data Sheet specifies the Personal Protective Equipment and the specific hygienic measures.
  • 85. www.seagruppo.it Rischio chimico AIRWAY PROTECTION Respiratory protection PPE allows the worker to breathe, protecting him from potentially dangerous chemicals in the air. They can be: • INSULATING, which isolate the worker from the surrounding atmosphere and provide the worker with the air he needs; • FILTERING, that purify the air and can only be used if the surrounding atmosphere contains at least 17% oxygen.
  • 86. www.seagruppo.it Rischio chimico Filters are devices that are inserted on masks and half-masks that have the function of retaining pollutants, both solid (dust filters) and aeriform (gas filters). The actual level of protection afforded by such PPE depends on several factors, such as: 1. Airflow; 2. Filter type; 3. The type of task; 4. Its duration and intensity. AIRWAY PROTECTION
  • 87. www.seagruppo.it Rischio chimico HAND PROTECTION The type of gloves chosen must be able to protect the worker from the chemical agent under normal conditions of use. Gloves should be used for a shorter period of time than the permeation of the chemical (the process of the chemical spreading inside the glove material). It is important that such PPE must always be in good condition and that they are replaced whenever they present lacerations, abrasions or contamination with chemicals.
  • 88. www.seagruppo.it Rischio chimico FACE/EYE PROTECTION These are all glasses, masks, visors and screens that protect the worker from splashing or splashing dangerous substances. It is important to regularly check on the conditions of the equipment. The side guards must be well checked and in the case of glasses the frames must not be damaged or deformed and the rods must not be loose.
  • 89. www.seagruppo.it Rischio chimico BODY PROTECTION Body protective PPE is clothing which serves to protect the body from direct contact with the chemical agent or from the atmosphere containing it. They can protect the body partially or totally; they can be disposable (one time only, for the duration of the working shift) or reusable (in this case it is necessary to provide for their cleaning and maintenance).
  • 90. www.seagruppo.it Rischio chimico COLLECTIVE MEASURES OF PROTECTION Collective means of protection (adapted to specific possible risks) shall also be provided at workplaces, for example emergency eye washing fountains.
  • 91. www.seagruppo.it THANK YOU FOR YOUR ATTENTION SEA Gruppo S.r.l. Via Paolo Borsellino, 12/d - 61032 Fano (PU) Tel. 0721 860053 - Fax 0721 862852 Translated by: Bruno Giovagnoli