This is a 18- page Report on In-plant training done in "The Fertilizers and Chemicals Travancore Ltd",Udyogmandal ,Ernakulam,kerala. I went through a 2 week in-plant training with the Instrumentation Department .
The report consists of information regarding various instruments,sensors and functioning of various chemicals plants in both UD and PD sections. It also covers the Distributive Control Systems used in the plants.
PS: Please take this doc as a sample/example and dont copy paste the same matter as a whole .
The document provides an overview of the internship completed by the author at Fertilisers and Chemicals Travancore Ltd (FACT). It includes an introduction to FACT which manufactures fertilizers and chemicals. It then summarizes some of the key areas and components observed by the author during the internship, including the 110kV substation layout, operation of lightning arrestors, electrical isolators, circuit breakers, current transformers, transformers, the captive power plant, chemical processes, and motors. The author expresses gratitude to those at FACT who provided guidance and support during the learning experience.
The document summarizes information about IFFCO Phulpur, an ammonia-urea fertilizer plant located in Uttar Pradesh, India. It describes the production process which involves taking natural gas as a raw material, dissociating it into hydrogen and nitrogen, producing ammonia, and then reacting the ammonia with carbon dioxide to produce urea vapor which is condensed and packaged. It also mentions that IFFCO aims to help Indian farmers prosper through reliable supply of fertilizers and other services.
The document provides details about an industrial training report for a civil engineering student at Simplex Infrastructures Ltd. It summarizes a residential project called Hiranandini Lake Verandahs that Simplex is constructing. Key details include the location of the project, specifications of the 27-floor towers including number of flats and amenities, and descriptions of the construction processes for laying building slabs and columns. Photos supplement the summaries of construction steps.
The document provides details about Daxit Akbari's vocational training report at the Indian Farmers Fertiliser Cooperative Limited (IFFCO) Kalol Unit from December 26, 2016 to January 10, 2017. It includes an acknowledgement, abstract, introduction to IFFCO and the Kalol Unit, details about the ammonia plant, urea plant, utilities, offsites, fire and safety measures, and production performance. The key plants at IFFCO Kalol are the 1100 tonne per day ammonia plant and 1650 tonne per day urea plant which produce fertilizers using natural gas as a feedstock and have been recognized for their production efficiency.
The document is a training report submitted by Sagar Sutar detailing their 15-16 day vocational training at IFFCO Paradeep's DAP manufacturing plant. It provides an overview of IFFCO Paradeep, which produces DAP, NP, NPK fertilizers. It was commissioned in 2005 and produces at world's largest phosphoric acid plant. The report describes safety protocols and classes of fire at the plant. It also summarizes the processes involved in DAP production including raw materials, reactions, ammonia vaporization, granulation, and effluent handling.
The intern thanks various managers and departments at Simpson for providing guidance during their internship. Simpson manufactures diesel engines at two plants in Chennai. The intern spent three weeks touring departments like assembly, machine shop, and quality control to understand the engine manufacturing process. They then spent three weeks on a project for the materials department developing a statistical forecasting model to predict component procurement needs. The model used moving average forecasting on two years of fuel injection pump part data to estimate procurement quantities for the next year.
The document provides an overview of the internship completed by the author at Fertilisers and Chemicals Travancore Ltd (FACT). It includes an introduction to FACT which manufactures fertilizers and chemicals. It then summarizes some of the key areas and components observed by the author during the internship, including the 110kV substation layout, operation of lightning arrestors, electrical isolators, circuit breakers, current transformers, transformers, the captive power plant, chemical processes, and motors. The author expresses gratitude to those at FACT who provided guidance and support during the learning experience.
The document summarizes information about IFFCO Phulpur, an ammonia-urea fertilizer plant located in Uttar Pradesh, India. It describes the production process which involves taking natural gas as a raw material, dissociating it into hydrogen and nitrogen, producing ammonia, and then reacting the ammonia with carbon dioxide to produce urea vapor which is condensed and packaged. It also mentions that IFFCO aims to help Indian farmers prosper through reliable supply of fertilizers and other services.
The document provides details about an industrial training report for a civil engineering student at Simplex Infrastructures Ltd. It summarizes a residential project called Hiranandini Lake Verandahs that Simplex is constructing. Key details include the location of the project, specifications of the 27-floor towers including number of flats and amenities, and descriptions of the construction processes for laying building slabs and columns. Photos supplement the summaries of construction steps.
The document provides details about Daxit Akbari's vocational training report at the Indian Farmers Fertiliser Cooperative Limited (IFFCO) Kalol Unit from December 26, 2016 to January 10, 2017. It includes an acknowledgement, abstract, introduction to IFFCO and the Kalol Unit, details about the ammonia plant, urea plant, utilities, offsites, fire and safety measures, and production performance. The key plants at IFFCO Kalol are the 1100 tonne per day ammonia plant and 1650 tonne per day urea plant which produce fertilizers using natural gas as a feedstock and have been recognized for their production efficiency.
The document is a training report submitted by Sagar Sutar detailing their 15-16 day vocational training at IFFCO Paradeep's DAP manufacturing plant. It provides an overview of IFFCO Paradeep, which produces DAP, NP, NPK fertilizers. It was commissioned in 2005 and produces at world's largest phosphoric acid plant. The report describes safety protocols and classes of fire at the plant. It also summarizes the processes involved in DAP production including raw materials, reactions, ammonia vaporization, granulation, and effluent handling.
The intern thanks various managers and departments at Simpson for providing guidance during their internship. Simpson manufactures diesel engines at two plants in Chennai. The intern spent three weeks touring departments like assembly, machine shop, and quality control to understand the engine manufacturing process. They then spent three weeks on a project for the materials department developing a statistical forecasting model to predict component procurement needs. The model used moving average forecasting on two years of fuel injection pump part data to estimate procurement quantities for the next year.
This internship report summarizes Muhammad Sajid's 4-week internship at Sitara Chemical Industries Limited (SCIL). SCIL produces caustic soda through an electrolysis process using brine from rock salt. The report describes the various sections of SCIL's caustic soda production process, including primary and secondary brine treatment, electrolysis in the cell room, dechlorination, evaporation, and solidification. It also provides details on SCIL's corporate social responsibility initiatives in healthcare, education, and skills training.
This document is a training report on a urea manufacturing plant operated by IFFCO. It provides background on IFFCO and describes the urea manufacturing process. IFFCO was established in 1967 as a cooperative organization to increase fertilizer production and ensure availability to farmers. The report details the various sections of the urea plant, including steam and power generation, offsite facilities, the ammonia plant, and urea plant. It explains the chemical reactions involved and describes the equipment used in each process.
The cement industry in India is the second largest producer of cement globally. It has seen significant growth with a CAGR of 9.7% between 2006-2013. The key drivers of demand are the housing sector at 64% and infrastructure such as roads and bridges at 17%. The largest cement companies are ACC, Ambuja, and Ultratech. Issues facing the industry include high transportation costs and dependence on coal and power which have rising costs and are regulated by the government. The industry has impacts on the environment through carbon dioxide emissions in production and nitrogen oxide emissions from fuel combustion.
This document is a curriculum vitae for Mohamed Asif Haneer. It summarizes his 26 years of experience in project management and commissioning of power plants and substations. It lists his educational background in electrical engineering and highlights some of his major achievements in quickly completing large power projects on time and under budget. It also provides details of his technical skills and roles on several power generation and transmission projects in Saudi Arabia over the past 20 years.
This project report describes Himanshu Jain's industrial training at Essar Oil Limited's Vadinar refinery, focusing on optimizing the regenerator temperature in the Fluidized Catalytic Cracking Unit (FCCU) using an artificial neural network model. The report includes an overview of Essar Group, basics of oil refining processes, details of the FCCU, and a description of the project to generate a model predicting regenerator temperature based on feed conditions.
The document provides a report on an industrial training completed at KrishakBharti Co-operative Limited (KRIBHCO). It includes an introduction to KRIBHCO and details about the ammonia and urea plants. The trainee learned about the ammonia production process including desulphurization, reforming, CO conversion, CO2 removal and methanation. They also gained an understanding of urea properties, applications and production process. The report summarizes the key learnings and thanks those who supported the training experience.
This document provides an overview of the IFFCO Aonla Unit, including its power generation, offsite plants, ammonia plant, and urea manufacturing processes. It describes the key components of the power plant like the gas turbine generator, compressor, combustion system, and turbine. It also summarizes the various offsite plants that support production, such as the raw water system, water treatment plant, cooling towers, and effluent treatment plant. The document contains flow charts and descriptions of the ammonia and urea production processes.
The document is a summer training report submitted by Ajay Pandey to his college as part of his mechanical engineering degree program. It provides an overview of his summer training at Indian Farmers Fertilizer Cooperative Limited (IFFCO) in Phulpur, India. IFFCO is a large fertilizer producer and distributor in India that works with over 36,000 cooperative societies. The report describes IFFCO's history, facilities, production processes, products including urea, NPK, DAP, and biofertilizers. It also discusses IFFCO's performance metrics and the Rankine cycle used in its power plants.
Internship report of genco 3 Wapda Muzafar garh Rashid Javed
internship report of GENCO III "Internship report as an academic project in summer vacation in 2013"
The Islamia University of Bahawalpur "department of management sciences"
The document discusses the Pakistan Ordnance Factories (POF), a major defense contractor and military corporation in Pakistan. It produces a wide range of weapons, ammunition, and military equipment. The POF has 14 ordnance factories and 3 commercial subsidiaries. It supplies products to Pakistan's military and has exported to over 40 countries. The intern visited various sections of POF including medium and small caliber ammunition production, electrical services, and weapons manufacturing to learn about operations and equipment. POF produces an array of firearms like assault rifles, machine guns, and pistols under license from manufacturers like Heckler & Koch.
The document is a log book for students completing an external attachment at JKUAT. It provides instructions for students to record their daily activities, submit weekly reports summarizing their work, and submit a final report at the end of the attachment. It details the requirements for log book contents, including recording the departments and sections worked in each day and weekly summaries of theory and practical work covered. Students must get the log book signed weekly by their industry supervisor and the log book will be reviewed when the training supervisor visits.
BP Chemicals (M) Sdn. Bhd hosts industrial trainees to expose them to the chemical production industry. The trainee spent 6 months learning about BPCM's Purified Terephthalic Acid production process, maintenance practices, and health and safety standards. The trainee gained hands-on experience servicing electrical equipment like motors, breakers, and generators. They also learned instrumentation skills including transmitter calibration and installed new equipment. The extensive training program helped prepare the trainee for a future career as an electrical and instrumentation technician in chemical production.
This document provides a training report submitted by Arif Khan to Mr. Rohit Pal regarding Arif's 6-week vocational training at the IFFCO Urea Manufacturing Plant in Aonla, India. The report includes an abstract describing IFFCO as an organization and details about the Aonla plant. It then covers various sections of the plant including steam and power generation, naptha storage, offsite plants like water treatment and cooling towers, the ammonia and urea production plants, and safety practices.
Akshay Sharma has over 4 years of experience managing mechanical projects across industries. He is currently responsible for a 570 crore zinc smelting plant project in Chittorgarh, Rajasthan, which includes overseeing the erection of boilers, turbines, piping, and other equipment. Previously, he managed projects for furnace manufacturers and engineering consultants, completing tasks like boiler commissioning, equipment installation, and quality checks. Akshay holds a B.Tech in Mechanical Engineering and has skills in AutoCAD, piping design, safety procedures, and Microsoft Office.
Hitech Machine Tools is a manufacturing company located in Faridabad, Haryana, India that produces jigs, dies, and other equipment for automotive companies. It was founded in 1996 and has an annual turnover of 3 crores. The company has 50 employees and produces a variety of products including gauges, hydraulic systems, and automotive components. It aims to provide quality products at reasonable prices and good after-sales service to customers. The founder, Mr. Rakesh Sharma, started the company with a goal of supporting the domestic automotive industry in India.
Summer Internship Report at Neel Metal Products Limited, ManesarMukesh D. Pathak
This document provides an overview of an industrial training report submitted by Hitesh Pathak at Arya College of Engineering & Information Technology. The report details Hitesh's training at Neel Metal Products Limited in Manesar, which is a major vendor for Honda 2 Wheelers India Ltd.
Over the course of the training, Hitesh learned about the company's operations, facilities, production processes, and departments. He provides descriptions of the company's press shop, weld shop, paint shop, and other areas. Hitesh also outlines the advantages and disadvantages of production line processes.
This document provides an overview of the Summer Training Presentation for Diesel Locomotive Works (DLW) in Varanasi, India. It discusses the history and establishment of DLW, gives facts about its production levels and locomotives, provides a diagram of diesel-electric locomotives, explains locomotive classification codes, and outlines the main production shops and divisions at DLW including Block, Engine, Loco, Maintenance Service, and Sub-Assembly.
Currently, in Pakistan, there are six major producers of fertilizers which include Fauji Fertilizer, Engro Fertilizer Company, Dawood Hercules, and Fatima Fertilizers. Media reports suggest that the Chinese government is keenly looking for avenues to enter Pakistan's agriculture and fertilizer sector.
What Are Different Types of Fertilizer?
1.Ammonium nitrogen fertilizer. ...
2.Nitrate nitrogen fertilizer. ...
3.Amide nitrogen fertilizer. ...
Phosphorus fertilizer. ...
2.Mixing soluble phosphate fertilizer. ...
3.Citrate-soluble phosphatic fertilizer. ...
1.Agricultural waste. ...
2.Livestock manure.
This document provides information about the author's industrial training at the Engineering Workshops of the University of Peradeniya. It describes the services, sections, machine tools, and organizational structure of the workshops. The workshops comprise metal, welding and foundry, smithy and fitting, and woodworking shops. It provides machining, welding, foundry work, and other services to engineering students and others. The author thanks their supervisor and others for guidance during their 12-week training period.
This internship report summarizes Muhammad Sajid's 4-week internship at Sitara Chemical Industries Limited (SCIL). SCIL produces caustic soda through an electrolysis process using brine from rock salt. The report describes the various sections of SCIL's caustic soda production process, including primary and secondary brine treatment, electrolysis in the cell room, dechlorination, evaporation, and solidification. It also provides details on SCIL's corporate social responsibility initiatives in healthcare, education, and skills training.
This document is a training report on a urea manufacturing plant operated by IFFCO. It provides background on IFFCO and describes the urea manufacturing process. IFFCO was established in 1967 as a cooperative organization to increase fertilizer production and ensure availability to farmers. The report details the various sections of the urea plant, including steam and power generation, offsite facilities, the ammonia plant, and urea plant. It explains the chemical reactions involved and describes the equipment used in each process.
The cement industry in India is the second largest producer of cement globally. It has seen significant growth with a CAGR of 9.7% between 2006-2013. The key drivers of demand are the housing sector at 64% and infrastructure such as roads and bridges at 17%. The largest cement companies are ACC, Ambuja, and Ultratech. Issues facing the industry include high transportation costs and dependence on coal and power which have rising costs and are regulated by the government. The industry has impacts on the environment through carbon dioxide emissions in production and nitrogen oxide emissions from fuel combustion.
This document is a curriculum vitae for Mohamed Asif Haneer. It summarizes his 26 years of experience in project management and commissioning of power plants and substations. It lists his educational background in electrical engineering and highlights some of his major achievements in quickly completing large power projects on time and under budget. It also provides details of his technical skills and roles on several power generation and transmission projects in Saudi Arabia over the past 20 years.
This project report describes Himanshu Jain's industrial training at Essar Oil Limited's Vadinar refinery, focusing on optimizing the regenerator temperature in the Fluidized Catalytic Cracking Unit (FCCU) using an artificial neural network model. The report includes an overview of Essar Group, basics of oil refining processes, details of the FCCU, and a description of the project to generate a model predicting regenerator temperature based on feed conditions.
The document provides a report on an industrial training completed at KrishakBharti Co-operative Limited (KRIBHCO). It includes an introduction to KRIBHCO and details about the ammonia and urea plants. The trainee learned about the ammonia production process including desulphurization, reforming, CO conversion, CO2 removal and methanation. They also gained an understanding of urea properties, applications and production process. The report summarizes the key learnings and thanks those who supported the training experience.
This document provides an overview of the IFFCO Aonla Unit, including its power generation, offsite plants, ammonia plant, and urea manufacturing processes. It describes the key components of the power plant like the gas turbine generator, compressor, combustion system, and turbine. It also summarizes the various offsite plants that support production, such as the raw water system, water treatment plant, cooling towers, and effluent treatment plant. The document contains flow charts and descriptions of the ammonia and urea production processes.
The document is a summer training report submitted by Ajay Pandey to his college as part of his mechanical engineering degree program. It provides an overview of his summer training at Indian Farmers Fertilizer Cooperative Limited (IFFCO) in Phulpur, India. IFFCO is a large fertilizer producer and distributor in India that works with over 36,000 cooperative societies. The report describes IFFCO's history, facilities, production processes, products including urea, NPK, DAP, and biofertilizers. It also discusses IFFCO's performance metrics and the Rankine cycle used in its power plants.
Internship report of genco 3 Wapda Muzafar garh Rashid Javed
internship report of GENCO III "Internship report as an academic project in summer vacation in 2013"
The Islamia University of Bahawalpur "department of management sciences"
The document discusses the Pakistan Ordnance Factories (POF), a major defense contractor and military corporation in Pakistan. It produces a wide range of weapons, ammunition, and military equipment. The POF has 14 ordnance factories and 3 commercial subsidiaries. It supplies products to Pakistan's military and has exported to over 40 countries. The intern visited various sections of POF including medium and small caliber ammunition production, electrical services, and weapons manufacturing to learn about operations and equipment. POF produces an array of firearms like assault rifles, machine guns, and pistols under license from manufacturers like Heckler & Koch.
The document is a log book for students completing an external attachment at JKUAT. It provides instructions for students to record their daily activities, submit weekly reports summarizing their work, and submit a final report at the end of the attachment. It details the requirements for log book contents, including recording the departments and sections worked in each day and weekly summaries of theory and practical work covered. Students must get the log book signed weekly by their industry supervisor and the log book will be reviewed when the training supervisor visits.
BP Chemicals (M) Sdn. Bhd hosts industrial trainees to expose them to the chemical production industry. The trainee spent 6 months learning about BPCM's Purified Terephthalic Acid production process, maintenance practices, and health and safety standards. The trainee gained hands-on experience servicing electrical equipment like motors, breakers, and generators. They also learned instrumentation skills including transmitter calibration and installed new equipment. The extensive training program helped prepare the trainee for a future career as an electrical and instrumentation technician in chemical production.
This document provides a training report submitted by Arif Khan to Mr. Rohit Pal regarding Arif's 6-week vocational training at the IFFCO Urea Manufacturing Plant in Aonla, India. The report includes an abstract describing IFFCO as an organization and details about the Aonla plant. It then covers various sections of the plant including steam and power generation, naptha storage, offsite plants like water treatment and cooling towers, the ammonia and urea production plants, and safety practices.
Akshay Sharma has over 4 years of experience managing mechanical projects across industries. He is currently responsible for a 570 crore zinc smelting plant project in Chittorgarh, Rajasthan, which includes overseeing the erection of boilers, turbines, piping, and other equipment. Previously, he managed projects for furnace manufacturers and engineering consultants, completing tasks like boiler commissioning, equipment installation, and quality checks. Akshay holds a B.Tech in Mechanical Engineering and has skills in AutoCAD, piping design, safety procedures, and Microsoft Office.
Hitech Machine Tools is a manufacturing company located in Faridabad, Haryana, India that produces jigs, dies, and other equipment for automotive companies. It was founded in 1996 and has an annual turnover of 3 crores. The company has 50 employees and produces a variety of products including gauges, hydraulic systems, and automotive components. It aims to provide quality products at reasonable prices and good after-sales service to customers. The founder, Mr. Rakesh Sharma, started the company with a goal of supporting the domestic automotive industry in India.
Summer Internship Report at Neel Metal Products Limited, ManesarMukesh D. Pathak
This document provides an overview of an industrial training report submitted by Hitesh Pathak at Arya College of Engineering & Information Technology. The report details Hitesh's training at Neel Metal Products Limited in Manesar, which is a major vendor for Honda 2 Wheelers India Ltd.
Over the course of the training, Hitesh learned about the company's operations, facilities, production processes, and departments. He provides descriptions of the company's press shop, weld shop, paint shop, and other areas. Hitesh also outlines the advantages and disadvantages of production line processes.
This document provides an overview of the Summer Training Presentation for Diesel Locomotive Works (DLW) in Varanasi, India. It discusses the history and establishment of DLW, gives facts about its production levels and locomotives, provides a diagram of diesel-electric locomotives, explains locomotive classification codes, and outlines the main production shops and divisions at DLW including Block, Engine, Loco, Maintenance Service, and Sub-Assembly.
Currently, in Pakistan, there are six major producers of fertilizers which include Fauji Fertilizer, Engro Fertilizer Company, Dawood Hercules, and Fatima Fertilizers. Media reports suggest that the Chinese government is keenly looking for avenues to enter Pakistan's agriculture and fertilizer sector.
What Are Different Types of Fertilizer?
1.Ammonium nitrogen fertilizer. ...
2.Nitrate nitrogen fertilizer. ...
3.Amide nitrogen fertilizer. ...
Phosphorus fertilizer. ...
2.Mixing soluble phosphate fertilizer. ...
3.Citrate-soluble phosphatic fertilizer. ...
1.Agricultural waste. ...
2.Livestock manure.
This document provides information about the author's industrial training at the Engineering Workshops of the University of Peradeniya. It describes the services, sections, machine tools, and organizational structure of the workshops. The workshops comprise metal, welding and foundry, smithy and fitting, and woodworking shops. It provides machining, welding, foundry work, and other services to engineering students and others. The author thanks their supervisor and others for guidance during their 12-week training period.
Doordarshan is India's largest public service broadcaster. It started television services in Delhi in 1959 and uses the PAL television standard with 625 horizontal lines and 50 vertical lines. A television studio contains areas for filming as well as production and control rooms for broadcasting programs. Key components include cameras, video tape recorders, character generators, and an earth station for transmitting signals to satellites. Signals are then broadcast from transmitters via antennas to satellites and received by viewers.
Report on "IFFCO-KANDLA UNIT by Darshan-JEC KUKAS,JAIPURDarshan Singh
This document is a practical training report submitted by Darshan.J.Singh to Rajasthan Technical University in partial fulfillment of a Bachelor's degree in Mechanical Engineering. The report details Singh's training at the Indian Farmer Fertilizer Cooperative Limited facility in Kandla, Gujarat. The summary describes IFFCO as the largest fertilizer cooperative in India, which operates an ammonia-urea complex in Kalol and an NPK/DAP plant in Kandla. It provides an overview of the grades produced at the Kandla plant, including NPK grades 10:26:26, 12:32:16, and DAP 18:46:00. The report also
This document is a summer project report evaluating the impact of advertising on awareness and demand for the commodity product of glass. It was conducted by Dev Masand, a student at Sinhgad Institute of Management, under the guidance of faculty and organizational guides from Asahi India Glass Ltd. The report includes an industry overview of the glass market in India, company profile of Asahi India Glass Ltd., description of the market research conducted, results and conclusions of the research, and recommendations. The market research aimed to determine if advertising increased awareness and demand for glass, and used methods like surveys and data analysis to test hypotheses.
The document provides details about Rajasthan State Mines and Minerals Limited (RSMML), including its operations at Jhamarkotra mines. RSMML operates one of the largest fully mechanized mines in the country. It describes the key sections at the mine - shovel section, dumper section, drill section, dozer section, crushing plant, and beneficiation plant. For each section, it provides specifications of the major equipment used, such as hydraulic shovels, dump trucks, drilling machines, and their functions in the mining process.
REPORT ON IN-PLANT TRAINING AT HAL KANPURshubham1905
The document provides information about Hindustan Aeronautics Limited (HAL), including:
1) HAL was established in 1940 and is India's largest aerospace company, manufacturing aircraft, helicopters, engines and accessories.
2) HAL has production and research facilities across India, including the Transport Aircraft Division (TAD) in Kanpur established in 1960.
3) TAD manufactures and overhauls transport aircraft, aircraft components, and services over 400 types of aircraft parts. It aims to produce the HJT-36 intermediate jet trainer and HTT-40 turboprop trainer for the Indian Air Force.
Al Ghaith Industries Caustic Soda Plant, Abu Dhabi, Middle East. The turnkey caustic soda plant project executed by Nuberg on EPC & LSTK basis was commissioned in 2015.
This document contains the contents pages for an electronics magazine from January 2000 to November 2000. It lists construction projects and circuit ideas that were featured in each monthly issue. Some of the construction projects included a microprocessor-controlled transistor lead identifier, PC-based speed monitoring system, and PC-to-PC communication using infrared/laser beam. The circuit ideas sections featured ideas like a multipurpose circuit for telephones, bass and treble control for stereo systems, and automatic battery charger.
This document outlines the requirements and structure for a 4-week in-plant training program. The objectives are to expose students to real-world organizational functioning and apply management concepts. Students will collect primary data through observation and familiarization of the company. They will also collect secondary data on the industry, company history and performance. The report will include sections on the industry, company profile, McKinsey's 7S model analysis of the organization, SWOT analysis, annual report summary and ratio analysis, and a reflection on the learning experience. Students must submit 3 copies of the written report which will be evaluated internally by the guide and externally by an examiner through a viva voce exam.
Glass products are made through a process involving raw material preparation and melting, shaping, and heat treatment. There are different shaping methods for discrete pieces like bottles and continuous processes for sheet glass. After shaping, glass undergoes annealing or tempering for heat treatment. Product design considerations include glass's transparency, strength in compression over tension, and brittleness.
The major method for producing sodium hydroxide is through the electrolysis of brine, which produces chloride gas, hydrogen gas, and sodium hydroxide. There are three main processes for this electrolysis: the mercury cell process, the diaphragm cell process, and the membrane cell process. The membrane cell process is now the most commonly used method due to its low energy requirement and production of pure sodium hydroxide without hazardous waste.
This report summarizes the author's 3-month in-plant training at Civil & Structural Engineering Consultants (PVT).Ltd. The training involved work on two construction sites: the Lotus Tower in Colombo and the Avic Astoria Residence in Colombo 03. At the Lotus Tower, the author gained experience with construction materials like concrete and reinforcement steel, as well as equipment like tower cranes. Duties included testing concrete ingredients and observing concrete pouring. At the Avic Astoria site, the author assisted with pile construction, learning about materials like bentonite fluid and equipment such as the BG 26 piling rig. The report details the materials, equipment and duties at each site
Complex NPK Fertilizer Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis
Fertilizer is a material that is added to the soil to supply one or more elements required for plant growth and productiveness. Plants need to be fertilized because most soil does not provide the essential nutrients required for optimum growth.
The three numbers on fertilizer represents the value of the three macro-nutrients used by plants. These macro-nutrients are nitrogen (N), phosphorus (P) and potassium (K) or NPK for short. All plants need nitrogen, phosphorus and potassium to grow. Without enough of any one of these nutrients, a plant will fail. An NPK fertilizer provides those three nutrients in ratios particular to the plant being grown.
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The document discusses the process of metal casting. It begins by classifying solidification processes based on the material being processed, such as metals, ceramics, polymers, and polymer composites. It then focuses specifically on casting of metals, describing the basic steps of melting the metal, pouring it into a mold, and allowing it to solidify in the shape of the mold cavity. Finally, it discusses some key aspects of the solidification process for metals, including the differences between solidification of pure metals versus alloys.
The document discusses various physical properties of materials important for manufacturing including volumetric properties, thermal properties, mass diffusion, electrical properties, and electrochemical processes. It provides details on density, thermal expansion, melting points, specific heat, thermal conductivity, resistivity, conductivity, and electrolysis. These physical properties determine how materials behave during manufacturing processes and must be considered for applications like machining, welding, casting, and microelectronics fabrication.
The document discusses various mechanical properties of materials including stress-strain relationships, hardness, and the effect of temperature on properties. It describes common tests used to evaluate these properties such as tensile, compression, bending, and hardness tests. The tensile test is used to generate a stress-strain curve and determine properties like elastic modulus, yield strength, ultimate tensile strength, and ductility. The shape of the stress-strain curve provides information about the material's behavior and properties.
The document provides information about the cement manufacturing industry in India and South India, with a focus on Malabar Cements Limited. It discusses that India is the 2nd largest cement producer globally and the industry has grown significantly. It then describes Malabar Cements Limited, including that it is a state-owned cement manufacturer located in Kerala and was incorporated in 1978. The document outlines Malabar's vision, products, certifications and growth over time to becoming a leading cement producer in South India.
This document provides an overview of a project to create a home automation system using GSM technology. The system would allow users to control home appliances via SMS from their mobile phone. It discusses the motivation, objectives, basic working, components, costs, timeline, and pros and cons of the system. The objectives are to enable remote control of appliances without being physically present and reduce power and time wastage. The estimated cost is 3,814 Rs. and the timeline outlines tasks from feasibility to testing over 6 months.
Company Analysis in Madras Fertilizers Limited (MFL)jino dp
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Tags: Information Security, ISO/IEC 27001, ISO/IEC 42001, Artificial Intelligence, GDPR
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A Report on 2 week "In-Plant Training" done in FACT Ltd,Udyogmandal
1. A REPORT ON IN-PLANT TRAINING AT
THE FERTILIZERS AND CHEMICALS TRAVANCORE LIMITED
(FACT), Udyogamandal
Submitted by
G RAJESH
AM.EN.U4ECE13117, BTech(2013-2017)
Electronics andCommunication Engg.
Amrita SchoolOf Engineering
Amrita Vishwavidyapeetham, Amritapuri
Training Period: 01.06.2015-15.06.2015
2. ABSTRACT
I underwent an in-plant training to acquaint myself for a period of one
month from June 1st to June 15th, 2015 to get an industrial exposure in a practical
aspectof technical implementation. During the course of study I was able to
interact freely with the officials and other employees in the plant and fetch
maximum relevant information from them. I also got an opportunity to visit the
work area and get a ‘hands on’ experience on various industrial devices.
The training helped me to get an idea about the various manufacturing
processes and the technical instruments which are used in the plant. I also got
familiarized with various large scale central distributive controlsystems which
play the most crucial role in monitoring and controlling various processes in a
chemical industry.
3. ACKNOWLEDGEMENT
I would like to take this opportunity to express my sincere gratitude to
all those who have helped me throughout this in-plant training. It gives me
immense pleasure to acknowledge all those who have rendered encouragement and
supportfor the successfulcompletion of work.
First of all ,I would like to thank my institution-Amrita Schoolof
Engineering, for allowing me to proceed with the in plant training.
I place my sincere thanks to Mr. Joy Ukkan, Dy.Manager(Trg) of
FACT Training department, for permitting me to do the training at FACT.
I would also like to thank Mr.K B Jayaraj Dy.CE(I) UD,
Mr.R Raju Amm(I) Sulphate , Mr.Babu Kurian,Amm(I) AC , Mr.Gopal MMI
(AC), Mr.Prasad, Dept. Of Instrumentation, PD and Mr.Suneel,Dept. Of
Instrumentation,PD for giving there valuable time in guiding and sharing their
knowledge with me.
I express my hearty thanks to all The Employees of THE
FERTILIZERS AND CHEMICALS TRAVANCORE LIMITED for their
constant supportduring the entire training.
4. FACT-An Introduction
Man’s history is replete with revolutions, responsible for molding his
system of thought and shaping his modes of living. Revolutions have, more often
than not, emerged out of crisis-situations it was one such crisis situation that
guided the enlightened perception of a far sighted visionary to form FACT. Yes!
The FERTILISER AND CHEMICALS TRAVANCORELIMITED-popularly
known as FACT-was indeed a revolution when it was established as the first large
scale fertilizer factory in the country. Since then, it has played a major role in
creating fertilizer consciousness among our farmers, and giving a positive direction
to the modernization of agriculture in India. And that, of course is an interesting
story-a story of never ending challenges and constructive responses.
The History
The 1940,s were a time of critical food shortage in our country. The
traditional approach to cultivation was not of much help in finding asolution to this
problem. And nitrogenous fertilizer had not yet arrived on the agriculture scene in
sufficient quantities to make any perceptible impact. A revolution was indeed
necessary to change the status quo. And when it came, it did through the vision of
Dr. C.P. Ramaswami Aiyar, the Dewan of the former Travancore State, who
mooted the idea of increasing food productionby the application of fertilizer as a
long term solution to food problem. To give concreteshape to his idea, he sought
the help of Seshayee Brothers Ltd. Industrialist known for their pioneering work.
And India’s first large-scale fertilizer plant was set up in 1944 at Udyogamandal on
the banks of the river periyar in Kerala State. The new venture of coursehad to go
through many teething troubles. For instance, the raw materials necessary for the
production of ammonium salts were not available in the state. But this deficiency
was overcome by adopting a revolutionary method known as the FIREWOOD
GASIFICATIONPROCESS.
However, initial difficulties notwithstanding, the plant at Udyogamandal
went into commercial productionin 1947, with the slated capacity to manufacture
50,000 tonnes of Ammonium Sulphate (10,000 tonnes of N). This was followed by
the production of SUPERPHOSPHATEin a new plant with a capacity of 44,000
tones. A sulphuric acid plant of 75 tonnes per day was also installed which was
considered large going standard at that time. Meanwhile the inner dynamics of
5. FACT was finding another expression in the formation of new unit with the help of
the State Government and Methur Chemical & Industrial Corporation Ltd., for the
production of caustic sodawhich later become today’s Travancore-Cochin
Chemical Ltd., a Kerala Government undertaking. This indeed was a big leap
forward as it replaced all the imports of that product, saving a considerable amount
of foreign exchange. FACT was the first to use its by-product, chlorine, as
hydrochloric acid to produceAmmonium Chloride. These by-products produced
by FACT paved the way for setting up of other industrial units around the FACT
complex viz. Hindustan Insecticide Ltd., Indian Rare Earth Ltd., etc.
Expansion.
In the late 50s, the Udyogamandal Division launched its first expansion with
an outlay of Rs. 3 crores. Highlights of the period were the installation of two
plants to producePhosphoric Acid and Ammonium Phosphate(16:20 Grade). The
second stage of expansion involving Rs.2 crore saw the replacement of the
Firewood Gasification Process and the Electrolytic Process bythe Texaco Oil
Gasification Process forwhich a new plant was set up. FACT became a Kerala
State Public Sector Enterprise on 15th August1960. On 21st November 1962, the
Government of India became the major share holder. The 2nd stage of expansion
of FACT was completed in 1962.
The 3rd stage of expansion of FACT was completed in 1965 with setting up
of a new Ammonium Sulphate Plant. FACT has been a pace-setter in marketing
evolving a continuous and comprehensive package of effective communication
with farmers and promotional programs to increase the fertilizer consciousness
among our farmers. In fact, FACT was the first fertilizer manufacturer in India to
introduce the village adoption conceptsince 1968 to improve agricultural
productivity and enhance the overall socio-economic status of farmers. FACT has
a well organized marking net work, capable of distribution over a million tones of
fertilizers. With the licensing of Cochin Division in 1966 FACT further expanded
and by 1976 the production of sulphuric acid, phosphoric acid and Urea was
started. In 1979 Production of NPK was commercialized.
6. TechnicalDivisions
FACT Engineering and Design Organization (FEDO) was established
in1965 to meet the emerging need for indigenous capabilities in vital areas
of engineering, design and consultancy for establishing large and modern fertilizer
plants. FEDO has since then diversified into Petrochemicals and other areas also. It
offers multifarious services from project identification and evaluation stage to
plant design, procurement project management, site supervision, commissioning
and operating new plants as well as revamping and modernization of old plants.
FEDO received international accreditation ISO 9001 2004 for quality system
standards covering areas of consultancy, design & engineering services for
construction of large fertilizer, petrochemicals, chemicals and related projects
including purchasing, construction, supervisor, inspection and expediting services.
FACT Engineering Works (FEW) was established on 13th April 1966 as a
unit to fabricate and install equipment for fertilizer plants. FEW was originally
conceived as a unit to fabricate and install equipment for FACT’s own plants. Over
the year it developed capabilities in the manufacture of class I pressure vessels,
heat exchangers, rail mounted, LPG tank wagons etc. It has a well equipped
workshop approved by Lloyds Register of Shipping, further; this division has
excelled in laying cross country piping fabrication and installation of large
penstocks for hydel units in Kerala.
The Cochin Division of FACT, the 2nd productionunit was set up at
Ambalamedu and the 1st phase was commissioned in 1973. The 2ndphase of
FACT Cochin Division was commissioned in 1976. The project was designed to
produceAmmonia which would be converted to Urea and also to producehigh
analysis, water soluble NP fertilizers. This division comprises of a number of large
capacity plants to produceAmmonia, Urea, Sulphuric Acid, Phosphoric Acid and
Fertilizers like FACTAMPHOS 20-20and DAP 18-46.
FACT has also a Research & development Department which carries out
research related to fertilizers. This Division is also capable of doing fundamental
research in areas of fertilizers and chemicals technology. So far FACT R & D has
taken 17 patents in areas like Sodium Fluoride, Sulphuric Acid and Ammonium
Phosphate.
8. GENERAL SAFETY
Safetyis the state of being "safe" ,the condition of being protected against
physical, social, occupational, or other types or consequences offailure,
damage, error, accidents, harm or any other event which could be considered non-
desirable. Safety can also be defined to be the control of recognized hazards to
achieve an acceptable level of risk. This can take the form of being protected from
the event or from exposure to something that causes health or economical losses. It
can include protection of people or of possessions.
The Fertilizers And Chemicals Travancore has been declared as a Major
Hazard Accidental Industry –MHAI.
There are two methods for classifying an industry into MHAI unit-
i) Process Involved – Fertilizers, petrochemical products, cement, paint, etc.
ii)Quantity of chemical being handled and its commonly specified in tonnes
Heinrich's Domino Theory
Heinrich's Domino Theory states that accidents result from a chain of
sequential events, metaphorically like a line of dominoes falling over. When one of
the dominoes falls, it triggers the next one, and the next... - but removing a key
factor (such as an unsafe condition or an unsafe act) prevents the start of the chain
reaction.
Heinrich posits five metaphorical dominoes labelled with accident
causes. They are Social Environment and Ancestry, Fault of Person, Unsafe Act or
Mechanical or Physical Hazard (unsafe condition), Accident, and Injury. Heinrich
defines each of these "dominoes" explicitly, and gives advice on minimizing or
eliminating their presence in the sequence.
9. Fire and safety
Fire triangle
The fire triangle or combustion triangle is a simple model for
understanding the necessary ingredients for most fires. The triangle illustrates the
three elements a fire needs to ignite: heat, fuel, and an oxidizing
agent (usually oxygen). A fire naturally occurs when the elements are present and
combined in the right mixture, meaning that fire is actually an event rather than a
thing. A fire can be prevented or extinguished by removing any one of the
elements in the fire triangle. Forexample, covering a fire with a fire blanket
removes the oxygen part of the triangle and can extinguish a fire.
Classification of fire
Class A: Ordinary combustibles-Class A fires consist of ordinary
combustibles such as wood, paper, fabric, and most kinds of trash.
Class B/C: Flammable liquid and gas. These are fires whose fuel is
flammable or combustible liquid or gas. Flammable liquids are
designated "Class B", while burning gases are separately designated
"Class C". A solid stream of water should never be used to extinguish
this type because it can cause the fuel to scatter, spreading the flames.
The most effective way to extinguish a liquid or gas fueled fire is by
inhibiting the chemical chain reaction of the fire, which is done by dry
chemical extinguishing agents, although smothering with CO2 or, for
liquids, foam is also effective.
Class C or Class E: Electrical fires are fires involving potentially
energized electrical equipment. This sort of fire may be caused by
short-circuiting machinery or overloaded electrical cables. Electrical
fire may be fought in the same way as an ordinary combustible fire,
but water, foam, and other conductive agents are not to be used.
Carbon dioxide CO2, and dry chemical powder extinguishers such
as PKP and even baking sodaare especially suited to extinguishing
this sortof fire.
Class D :Metal - Class D fires consistof combustible metals such
asmagnesium, potassium, titanium, and zirconium.
Class K or F - Class K fires involve unsaturated cooking oils in well-
insulated cooking appliances located in commercial kitchens.
10. INSTRUMENTS
VALVES
Safety Valves
Safety Valve safety Valve is a type of valve that automatically actuates
when the pressure of inlet side of the valve increases to a predetermined pressure,
to open the valve disc and discharge the fluid ( steam or gas ) ; and when the
pressure decreases to the prescribed value, to close the valve disc again. Safety
valve is so-called a final safety device which controls the pressure and discharges
certain amount of fluid by itself without any electric power support.
Safety Valve is mainly installed in a chemical plant, electric power boiler,
gas storage tank, preventing the pressure vessels from exploding or damaging.
When the container pressure exceeds the design requirements, the safety
valve automatically opens; the escaping gas reduces internal over pressure, to
prevent the container or pipeline damage. And when the internal pressure reduces
to normal operating pressure, the container automatically shuts down to avoid
over-pressure exhaust all the gas, lead to waste and productionsuspension. It is
mainly composedbythe seat, disc (valve core) and the loading mechanism.
Control Valves
Control valves are valves used to control conditions such
as flow, pressure, temperature, and liquid level by fully or partially opening or
closing in responseto signals received from controllers that compare a "setpoint"
to a "process variable" whose value is provided by sensors that monitor changes in
such conditions.
The positioner is a device mounted on a controlvalve that receives control
signal from a DCS or any host system. The signal can be a 4-
20mA/HART/Fieldbus, etc. The positioner receives the signal and understands the
desired (target) position of the valve.
E.g.,A positioner working on a 4-20mA signal range receives a
12mA means the valve has to be positioned at 50% open. Without a positioner, the
valve might not be positioned at 50% due to several factors suchas fluid forces,
friction, etc. The positioner sends pressure to the actuator in order to position the
valve at 50%. The positioner is also physically connected with the valve stem, so it
receives feedback about the current position of the valve. Based on the feedback,
11. the positioner adjusts the output to the actuator if required. In short, the ultimate
function of the positioner is to ensure that the desired opening of the valve is
achieved in responseto the controlsignal received from the host system.
Solenoid Valves:
Solenoid valves are used for quick controlling (or to trip a system).
Normally they are used when an emergency control in flow is to done. Solenoid
valves are much faster than other valves.
A solenoid valve is the combination of a basic solenoid and mechanical
valve. So a solenoid valve has two parts namely- Electrical solenoid, mechanical
valve.
Solenoid converts electrical energy to mechanical energy and this energy is
used to operate a mechanical valve that is to open, close or to adjust in a position.
When the coil is energized , the resulting magnetic field pulls the plunger to the
middle of the coil. The magnetic force is unidirectional — a spring is required to
return the plunger to its un energized position.
Radar Level Transmitters
Radar Level Transmitters are used to measure the level of a liquid, in a
huge tank, mostly a storage tank than a process tank .
Radar level instruments measure the distance from the
Transmitter/sensor to the surface of a process material located
further below. Radar level instruments use radio waves which
are electromagnetic in with very high frequency in the
microwave frequency range. Radar level instruments use an
antenna to broadcastorsend radio signals to the process liquid
whose level is to be determined.
To measure the level of a liquid or solid, radar signals
are transmitted from the antenna of a radar instrument located at the top of a tank
or vessel. The pulse radar sends out a microwave signal that bounces off the
productsurface and returns
to the gauge. The transmitter measures the time delay between the transmitted and
received echo signal and the onboard microprocessorcalculates the distance to the
liquid surface. To calculate liquid level, the transmitter is programmed with the
reference gauge height of the application usually the bottomof the tank or
chamber. The liquid level is then calculated by the microprocessorin the
transmitter.
12. Temperature Measuring Instruments’
Resistance Temperature Detectors (RTDs)
Resistance Temperature Detectors are sensors that measure
temperature by correlating the resistance of the RTD element with temperature.
Most RTD elements consist of a length of fine coiled wire wrapped around a
ceramic or glass core. The RTD element is constructed from a pure material, the
resistance of which, at various temperatures, has been documented .The material
has a predictable change in resistance as the temperature varies; it is this change
that is used to determine temperature. RTDs are generally considered to be among
the most accurate temperature sensors available. RTDs also provide high
immunity to electrical noise and are, therefore, well suited for applications in
process and industrial automation environments, especially around motors,
generators and other high voltage equipment. However, they have a small
temperature range.
Thermocouple Based Temperature Detectors
A thermocouple consists of two dissimilar metals, joined together at one
end. When the junction of the two metals is cooled or heated a voltage is produced
that can be correlated back to the temperature. Since thermocouples measure wide
temperature ranges and are relatively rugged, they are very often used demanding
industrial automation and process controlapplications. In selecting a
thermocouple, the following criteria are key considerations:
Temperature range
Chemical resistance of the thermocouple or sheath material
Abrasion and vibration resistance
Installation requirements (may need to be compatible with existing
equipment;existing holes may determine probediameter)
13. Pressure Transmitters
A pressure transducer, often called a pressure transmitter, is a
transducer that converts pressure into an analog electrical signal. Although there
are various types of pressure transducers, one of the most common is the strain-
gage base transducer.
The conversion of pressure into an electrical signal is achieved
by the physical deformation of strain gages which are bonded into the diaphragm
of the pressure transducer and wired into a Wheatstone bridge configuration.
Pressure applied to the pressure transducer produces a deflection of the diaphragm
which introduces strain to the gages. The strain will producean electrical
resistance change proportional to the pressure. The converted electrical signal is in
the range of 4 -20 ma.
Key Note :
All the instruments are configured to have a 4-20ma current signal or 1-5 v
as the output. Since a 4-20mA signal is least affected by electrical noise and
resistance in the signal wires, these transducers are best used when the signal must
be transmitted long distances. It is not uncommon to use these transducers in
applications where the lead wire must be 1000 feet or more.
While the operating voltage is device specific, most of the devices use 24V
DC or 110v DC as input voltage.
14. DISTRIBUTED CONTROL SYSYTEM –DCS
Distributed controlsystems (DCSs) are dedicated systems used to
control manufacturing processes that are continuous or batch-oriented, suchas oil
refining, petrochemicals, central station power generation, fertilizers,
pharmaceuticals, food and beverage manufacturing, cement production,
steelmaking, and papermaking. DCSs are connected to sensors and actuators and
use setpoint control to control the flow of material through the plant. Pressure or
flow measurements are transmitted to the controller, usually through the aid of a
signal conditioning input/output (I/O) device. When the measured variable reaches
a certain point, the controller instructs a valve or actuation device to open or close
until the fluidic flow process reaches the desired setpoint.
The Fertilizers and Chemicals Travancore-FACT plants have
thousands of I/O points and employ very large DCSs. Processesare not limited to
fluidic flow through pipes, but also include measuring, monitoring and controlling
of various parameters like pressure, flow, temperature, etc
15. DCS in Ammonium Sulphate(UD) plant -YOKOGAWA CENTUM
CS1000
Since the day it is released ,CENTUM CS 1000 is widely applied in the
plants of oil refinery, petrochemical, chemistry, iron and steel, non-ferrous metal,
metal, cement, paper pulp, food and pharmaceutical industries, and power, gas and
water supply as well as
many other public
utilities.
The excellent
operability and
engineering technique,
and the high reliability
proved by the abundant
actual application results,
guaranteed that the
CENTUM CS 1000 will
continue to play an
important role in
process industries
System Overview
Information Command Station (ICS)
A station for operating and monitoring the plant process control.
Console Type ICS
A standard type of ICS with extensive capability and high reliability.
DesktopICS
The ICS on the desktop, the main body, CRT and keyboard are separated.
Figure 1:Source -Yokogawa website
16. PICS
A general-purpose PC used as ICS.
Field Control Station (FCS)
The controlunit for plant process control
Node
A remote input and output unit that passes the field signals to FCS control
unit via remote buses.
Engineering Work Station (EWS)
A workstation with engineering capabilities used for system configuration
and system maintenance.
Bus Converter(ABC)
Bus converters are required if a system contains multiple domains or
contains the legacy CENTUM project.
Communication Gateway(ACG)
A communication gateway unit is for linking a supervisory computer to
control bus.
V Net
Real time controlbus for linking FCS, ICS and ABC.
E Net
The information LAN of the system for linking ICSs and EWS.
Human Machine Interface
There are 4 panels on the human – machine interface -Graphic Panel, Control
Panel, Overview Panel and Trend Panel .
Up to ten panels can be tiled or cascaded on display. Since the panels with the
required information can be promptly switched, the speedyoperation and
monitoring becomes possible. By shrinking the size of panels to one fourth, four
panels can be displayed on one screen.
17. DCS in Caprolactum (PD)plant- EMERSONDELTAV
Features of Delta V DCS system :
Advanced Control
The DeltaV system enables you to quickly deploy state-of-the-art intelligent
control for improved plant performance, without the implementation and
maintenance problems associated with traditional advanced control systems. With
embedded intelligent control, such as fuzzy logic, model predictive control, and
neural network function blocks, advanced applications can be implemented with
minimal effort.
DATA INTEGRATION
Device Integration:
The DeltaV system enables your plant and maintenance team to easily monitor
field device health status. Based on real-time diagnostics from intelligent field
devices, your staff can respond quickly and make informed decisions to prevent
unexpected shutdowns. Integrated machinery protection and prediction deliver
critical feedback on the health of your plant’s rotating machinery asset.
Enterprise Integration:
Ready access to continuous and event historical process information is
critical to operating, analyzing, and optimizing your plant. This collected
information also needs to be available to applications beyond the controlsystem
boundaries, such as laboratory information and enterprise resource planning (ERP)
systems. The DeltaV system integrates via standard-based open communications –
enabling control data to be provided to the experts who need it, anywhere.
ENGINEERINGHARDWARE
Controllers:
The DeltaV controllers provide communication and control between the field
devices and the other nodes on the controlnetwork. These powerful controllers
have embedded intelligent controlto optimize your loops – all the time. The S-
series controllers have all the features of the M-series controllers with the added
supportfor electronic marshalling and the wireless I/O card.
18. DeltaV Operate gives operators an intuitive view into the process
with easy, one click access to alarm summaries, alarm faceplates, trends, display
navigation, and online help. DeltaV diagnostics extend not only to the system
components but beyond – to cyber security and intelligent deice and machinery
monitoring – increasing process uptime and reducing unplanned shutdowns.
Figure 2:Image Source -Emerson DCS website
Key Note: Similarly, the Captive Power Plant –CPP(PD)uses ABB DCS
and ammonia plant (UD) uses TATA Honeywell DCS, working in a similar
manner as in the above mentioned DCSs.