This document provides a project report on a tri duct heat exchanger. It includes an introduction to heat transfer and functions of heat exchangers. It describes the construction and flow arrangements of a tri duct heat exchanger. The theory section discusses overall resistance to heat transfer, which includes resistance from the hot and cold fluid films and the metal wall. Dimensionless parameters like Nusselt, Reynolds and Prandtl numbers are also introduced.
Heat transfer is branch of thermodynamics in which due to temperature difference exist between two bodies heat flows from higher source temperature to lower source temperature.
Parallel flow heat exchanger is analysed with CFD tool. A comparative study of the analytical and experimental data is carried out to better understand the temperature profile, surface heat flux and heat transfer co-efficient parameters of the heat exchanger
Experimental Investigation on the Heat Transfer Coefficient of the Thermosyph...IJERA Editor
This document presents an experimental investigation of the heat transfer coefficient of a two-phase closed thermosyphon with different cross-section shapes (circular, square, and rectangular). Methanol was used as the working fluid. Thermocouples were used to measure the temperature distribution across the thermosyphon surface under varying input powers (200-500W). The results showed that the heat transfer coefficient increases with increasing input power. The maximum heat transfer coefficient of 1815 W/m2C was obtained for the square cross-section at an input power of 500W. Thermal resistance decreases with increasing input power. Equations for calculating hydraulic diameter, input/output heat rates, average heat transfer rate, thermal resistance,
This document discusses heat exchangers and includes the following key points:
- It describes different types of heat exchangers including concentric-tube, cross-flow, shell-and-tube, and compact heat exchangers.
- It discusses the overall heat transfer coefficient and factors that influence it such as convection, conduction, fins, and fouling.
- It introduces the log mean temperature difference (LMTD) method for calculating heat transfer in heat exchangers and how LMTD is evaluated for different flow configurations.
- It provides an example problem demonstrating how to determine the overall heat transfer coefficient and heat transfer rate for a heat recovery device.
Design of heat transfer surfaces in agitated vesselsArcangelo Di Tano
This document discusses heat transfer surfaces used in agitated vessels. It presents three main types of heat transfer surfaces: jackets, helical coils, and spiral coils. Vertical tube baffles are also discussed. The overall heat transfer coefficient is determined based on convection mechanisms and is used to calculate the necessary heat exchange area. A numerical example is provided to calculate the heat transfer area for an agitated vessel using vertical tube baffles and a pitched blade turbine. The same calculation is done for a radial impeller turbine to compare heat transfer efficiencies.
Recognize numerous types of heat exchangers, and classify them.
Develop an awareness of fouling on surfaces, and determine the overall heat transfer coefficient for a heat exchanger.
Perform a general energy analysis on heat exchangers.
Obtain a relation for the logarithmic mean temperature difference for use in the LMTD method, and modify it for different types of heat exchangers using the correction factor.
Develop relations for effectiveness, and analyze heat exchangers when outlet temperatures are not known using the effectiveness-NTU method.
Know the primary considerations in the selection of heat exchangers.
Obtain average velocity from a knowledge of velocity profile, and average temperature from a knowledge of temperature profile in internal flow.
Have a visual understanding of different flow regions in internal flow, and calculate hydrodynamic and thermal entry lengths.
Analyze heating and cooling of a fluid flowing in a tube under constant surface temperature and constant surface heat flux conditions, and work with the logarithmic mean temperature difference.
Obtain analytic relations for the velocity profile, pressure drop, friction factor, and Nusselt number in fully developed laminar flow.
Determine the friction factor and Nusselt number in fully developed turbulent flow using empirical relations, and calculate the heat transfer rate.
International Journal of Engineering and Science Invention (IJESI)inventionjournals
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online
Heat transfer is branch of thermodynamics in which due to temperature difference exist between two bodies heat flows from higher source temperature to lower source temperature.
Parallel flow heat exchanger is analysed with CFD tool. A comparative study of the analytical and experimental data is carried out to better understand the temperature profile, surface heat flux and heat transfer co-efficient parameters of the heat exchanger
Experimental Investigation on the Heat Transfer Coefficient of the Thermosyph...IJERA Editor
This document presents an experimental investigation of the heat transfer coefficient of a two-phase closed thermosyphon with different cross-section shapes (circular, square, and rectangular). Methanol was used as the working fluid. Thermocouples were used to measure the temperature distribution across the thermosyphon surface under varying input powers (200-500W). The results showed that the heat transfer coefficient increases with increasing input power. The maximum heat transfer coefficient of 1815 W/m2C was obtained for the square cross-section at an input power of 500W. Thermal resistance decreases with increasing input power. Equations for calculating hydraulic diameter, input/output heat rates, average heat transfer rate, thermal resistance,
This document discusses heat exchangers and includes the following key points:
- It describes different types of heat exchangers including concentric-tube, cross-flow, shell-and-tube, and compact heat exchangers.
- It discusses the overall heat transfer coefficient and factors that influence it such as convection, conduction, fins, and fouling.
- It introduces the log mean temperature difference (LMTD) method for calculating heat transfer in heat exchangers and how LMTD is evaluated for different flow configurations.
- It provides an example problem demonstrating how to determine the overall heat transfer coefficient and heat transfer rate for a heat recovery device.
Design of heat transfer surfaces in agitated vesselsArcangelo Di Tano
This document discusses heat transfer surfaces used in agitated vessels. It presents three main types of heat transfer surfaces: jackets, helical coils, and spiral coils. Vertical tube baffles are also discussed. The overall heat transfer coefficient is determined based on convection mechanisms and is used to calculate the necessary heat exchange area. A numerical example is provided to calculate the heat transfer area for an agitated vessel using vertical tube baffles and a pitched blade turbine. The same calculation is done for a radial impeller turbine to compare heat transfer efficiencies.
Recognize numerous types of heat exchangers, and classify them.
Develop an awareness of fouling on surfaces, and determine the overall heat transfer coefficient for a heat exchanger.
Perform a general energy analysis on heat exchangers.
Obtain a relation for the logarithmic mean temperature difference for use in the LMTD method, and modify it for different types of heat exchangers using the correction factor.
Develop relations for effectiveness, and analyze heat exchangers when outlet temperatures are not known using the effectiveness-NTU method.
Know the primary considerations in the selection of heat exchangers.
Obtain average velocity from a knowledge of velocity profile, and average temperature from a knowledge of temperature profile in internal flow.
Have a visual understanding of different flow regions in internal flow, and calculate hydrodynamic and thermal entry lengths.
Analyze heating and cooling of a fluid flowing in a tube under constant surface temperature and constant surface heat flux conditions, and work with the logarithmic mean temperature difference.
Obtain analytic relations for the velocity profile, pressure drop, friction factor, and Nusselt number in fully developed laminar flow.
Determine the friction factor and Nusselt number in fully developed turbulent flow using empirical relations, and calculate the heat transfer rate.
International Journal of Engineering and Science Invention (IJESI)inventionjournals
International Journal of Engineering and Science Invention (IJESI) is an international journal intended for professionals and researchers in all fields of computer science and electronics. IJESI publishes research articles and reviews within the whole field Engineering Science and Technology, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online
This document discusses a thesis that analyzes heat transfer in a helical coil heat exchanger using computational fluid dynamics (CFD). The thesis was submitted in partial fulfillment of a Bachelor of Technology degree in Mechanical Engineering. The student conducted CFD analysis using ANSYS Fluent to simulate heat transfer between fluids flowing in parallel and counter-current directions in a tube-in-tube helical coil heat exchanger. Contours, vectors, and plots of parameters like temperature, velocity, heat flux, and Nusselt number were generated to analyze heat transfer performance under varying conditions. The overall goal was to provide data on heat transfer behavior in helical coil exchangers to address the lack of experimental results available for their
Design and Development of Parallel - Counter Flow Heat ExchangerAM Publications
This document reviews literature related to parallel and counter flow heat exchangers and modifications made to improve performance. Various papers are summarized that discuss developments in parallel and counter flow heat exchangers, including using software, changing designs, tube shapes, and applying the second law of thermodynamics. Key factors like fluid velocity, Reynolds number, heat transfer coefficient, baffle spacing, and pressure drop play important roles in heat exchanger performance. The development of heat exchanger systems is important to optimize performance and reduce costs.
Definition and Requirements
Types of Heat Exchangers
The Overall Heat Transfer Coefficient
The Convection Heat Transfer Coefficients—Forced Convection
Heat Exchanger Analysis
Heat Exchanger Design and Performance Analysis
This document describes a heat exchanger design project. It provides theory on heat exchanger design including heat transfer rate calculations. It then details the CFD simulation process used to model and analyze different heat exchanger designs. This included an initial 2D model, mesh refinement studies to determine optimal mesh size, and modeling variations in pipe spacing, flow direction, and a 3D design. Results were analyzed using temperature, turbulence, and velocity contours to evaluate design performance.
Experimental Investigation of a Helical Coil Heat Exchangerinventy
The document summarizes an experimental study comparing the performance of a helical coil heat exchanger to a straight tube heat exchanger. Researchers designed, fabricated, and tested both types of heat exchangers. Results showed that the helical coil design had higher heat transfer rates, effectiveness, and overall heat transfer coefficients than the straight tube design across all flow rates and operating conditions. This is because the coiled tube shape induces secondary fluid flows that enhance mixing and heat transfer compared to the straight tube. The study concludes that helical coil heat exchangers have better performance than straight tube designs for industrial heat exchange applications.
DESIGN AND FABRICATION OF HELICAL TUBE IN COIL TYPE HEAT EXCHANGERhemantnehete
Heat exchangers are the important engineering systems with wide variety of applications including power plants, nuclear reactors, refrigeration and air-conditioning systems, heat recovery systems, chemical processing and food industries. Helical coil configuration is very effective for heat exchangers and chemical reactors because they can accommodate a large heat transfer area in a small space, with high heat transfer coefficients. This project focus on an increase in the effectiveness of a heat exchanger and analysis of various parameters that affect the effectiveness of a heat exchanger and also deals with the performance analysis of heat exchanger by varying various parameters like number of coils, flow rate and temperature. The results of the helical tube heat exchanger are compared with the straight tube heat exchanger in both parallel and counter flow by varying parameters like temperature, flow rate of cold water and number of turns of helical coil.
Numerical Analysis of Heat Transfer Enhancement in Pipe-inPipe Helical Coiled...iosrjce
This document presents a numerical analysis of heat transfer enhancement in pipe-in-pipe helical coiled heat exchangers. Computational fluid dynamics (CFD) was used to analyze the effect of varying parameters like inner tube diameter, mass flow rates, and flow configuration (parallel vs. counter flow). The results show that overall heat transfer coefficients increase with increasing inner Dean number and mass flow rates. Heat transfer rates also increase with higher inner mass flow rates. Counter flow configuration provides better heat transfer than parallel flow. Increasing the inner tube size decreases the total heat transfer rate due to a reduction in annulus cross-sectional area. Measured inner Nusselt numbers agree reasonably well with existing correlations.
Heat exchangers are used widely in industrial application such as chemical,
food processing, power production, refrigeration and air-conditioning
industries. Helical coiled heat exchangers are used in order to obtain a large
heat transfer per unit volume and to enhance the heat transfer rate on the inside
surface. In the present study, CFD simulations are carried out for a counter
flow tube in tube helical heat exchanger where hot water flows through the
inner tube and cold water flows through the outer tube. From the simulation
results heat transfer coefficient, pressure drop and nusselt number are
calculated. The heat transfer characteristics of the same are compared with that
of a counter flow tube in tube straight tube heat exchanger of same length
under same temperature and flow conditions. CFD simulation results showed
that the helical tube in tube heat exchanger is more effective than the straight
tube in tube heat exchanger.
This design project aims to propose a plate type heat exchanger that can meet given heat duty and find the number of plates required. Plate type heat exchanger uses metal plates to transfer heat between two fluids. Starting point of this design is to define given properties
Esign and thermal evaluation of shell and helical coil heat exchangereSAT Journals
Abstract
Heat exchangers are the important engineering equipments used for transferring heat from one fluid to another. Heat exchangers are widely used in various kinds of application such as power plants, nuclear reactors, refrigeration and air-conditioning systems, heat recovery systems, petrochemical, mechanical, biomedical industries. Helical coil heat exchangers are gaining wide importance now-a-days because it can give high heat transfer coefficient in small footprint of surface area. This paper focuses on the designing of shell and helical coil heat exchanger and its thermal evaluation with counter flow configuration. The thermal analysis is carried out considering the various parameters such as flow rate of cold water, flow rate of hot water, temperature, effectiveness and overall heat transfer coefficient.
Keywords— Helical coil heat exchanger, Counter flow, Flow rate, effectiveness, heat transfer coefficient etc.
Helically Coiled Tube with Different Geometry and Curvature Ratio on Convecti...AM Publications
A helically coil-tube heat exchanger is generally applied in industry applications due to its compact structure, larger heat transfer area and higher heat transfer capability. Several studies from literature have also indicated that heat transfer rate in helically coiled tube are superior to straight tube due to complex flow pattern exist inside helical pipe. The concept behind compact heat exchanger is to decrease size and increase heat load which is the typical feature of modern helical tube heat exchanger. While the heat transfer characteristics of helical coil heat exchangers are available in the literature, This paper elaborates a brief review on different curvature ratio and geometry of tubes in heat transfer through heat exchangers.
This document summarizes a research project that aims to thermally enhance a plate-fin heat exchanger using secondary structures called cross-cuts. Cross-cuts are sections removed from fins perpendicular to airflow to disrupt boundary layer development. The project will test various cross-cut configurations and validate correlations from a previous study. A plate-fin heat sink will be compared to designs with one and two cross-cuts. The goal is to validate that a single cross-cut provides the best thermal performance improvement of 4-13% over the base design within a pumping power range of 0.01-1W.
This document provides a theoretical investigation of a solar energy driven combined power and refrigeration cycle that uses oil as the heat transfer medium. The cycle integrates a Rankine cycle for power production and an ejector refrigeration cycle for cold production. Thermodynamic analyses of the cycle were conducted to determine first law efficiency of 20% and second law efficiency of 11%. Key cycle components include a heliostat field, central receiver, heat recovery steam generator, turbine, evaporator, condenser and ejector. Effects of parameters such as steam temperature and evaporator temperature on cycle performance were examined.
Experimental Study of Heat Transfer Enhancement of Pipe-inPipe Helical Coil H...iosrjce
This document presents an experimental study of heat transfer enhancement in a pipe-in-pipe helical coil heat exchanger. Experiments were conducted with two different inner coil diameters (6mm and 8mm) under varying mass flow rates in the inner coil and annulus. The overall heat transfer coefficient and inner Nusselt number were found to increase with increasing mass flow rates. Counter-flow configuration resulted in higher heat transfer rates than parallel flow due to the larger log mean temperature difference, though overall heat transfer coefficients were similar between the two flow arrangements. Experimental results for inner Nusselt number agreed with established correlations in parallel flow but were higher in counter-flow.
1. Heat exchanger pressure drop analysis is important because pumping power required is directly related to pressure drop and pressure drop affects heat transfer, operation, size, and cost.
2. Major contributions to pressure drop include friction in the core and distribution devices, with core pressure drop dominated by friction, momentum effects, and entrance/exit effects.
3. Core pressure drop is analyzed using assumptions of steady, isothermal flow and accounting for friction, momentum effects, and entrance/exit contractions based on flow geometry and properties.
The results show that, with proper selection of physical parameters, significant heat transfer
enhancements and pressure drop reductions can be achieved simultaneously with porous pin fins and
the overall heat transfer performances in porous pin fin channels are much better than those in
traditional solid pin fin channels. The effects of pore density are significant. As PPI increases, the
pressure drops and heat fluxes in porous pin fin channels increase while the overall heat transfer
efficiencies decrease and the maximal overall heat transfer efficiencies are obtained at PPI 20.
Furthermore, the effects of pin fin form are also remarkable. With the same physical parameters, the
overall heat transfer efficiencies in the long elliptic porous pin fin channels are the highest while they
are the lowest in the short elliptic porous pin fin channels
Optimization of a Shell and Tube Condenser using Numerical MethodIJERA Editor
The purpose of this study was to investigate the effect of installation of the tube external surfaces, their parameter and variable in a shell-and-tube condenser. Variation of heat transfer coefficient with each variable of shell and tube condenser was measured each test. The optimization tube outside diameter size was analyzed and use extended surface area attached tube with tube material and tube layout and arrangement (Number of tube a triangular or hexagonal arrangement) on shell-and tube condenser. The computer programming was used to get faster output in less time. Results suggest that mean heat transfer coefficient in variable condition were mainly at velocity is fixed. And also average additional surfaces and tube layout and the arrangement comparison with the quantity of the heat transfer.
Thermo hydraulics performance of turbulent flow heat transfer through square ...IAEME Publication
This document describes an experimental study of heat transfer in square ducts with inserts. The study investigated the effects of inserts on heat transfer coefficient and pressure drop in turbulent air flow through square ducts. Experiments were conducted with a square duct heated on one wall to create a uniform heat flux condition, while other walls were insulated. Measurements of temperature, pressure drop, and other variables were taken to analyze heat transfer and flow characteristics for Reynolds numbers between 10,000 and 100,000. The results show that inserts can enhance the heat transfer coefficient in square ducts by up to 46% compared to plain ducts, though they also increase pressure drop due to increased flow friction.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
CFD Analysis of Heat Transfer Enhancement in Shell and Tube Type Heat Exchang...ijtsrd
Shell and Tube heat exchangers are having special importance in boilers, oil coolers, condensers, pre-heaters. Shell and Tube heat exchanger is one such heat exchanger, provides more area for heat transfer between two fluids in comparison with other type of heat exchanger. To intensify heat transfer with minimum pumping power innovative heat transfer fluids called Nano fluids have become the major area of research now a days. The primary aim is to evaluate the effect of different weight concentration and temperatures on convective heat transfer. Increasing the weight concentration and temperatures leads to enhancement of convective heat transfer coefficient. In the present, work attempts are made to enhance the heat transfer rate in shell and tube heat exchangers. A multi pass shell and tube heat exchanger with 3 tubes with fins modelling is done using ANSYS. Nanofluid such as Al2O3-H2O is used. The CFD simulated results achieved from the use of the creating fin in tube side in shell and tube type heat exchanger are compared with without fin. Based on the results, providing fins on tube causes the increment of overall heat transfer coefficient which results in the enhancement of heat transfer rate of heat exchanger. Sudhanshu Pathak | H. S. Sahu"CFD Analysis of Heat Transfer Enhancement in Shell and Tube Type Heat Exchanger creating Triangular Fin on the Tubes" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-2 | Issue-4 , June 2018, URL: http://www.ijtsrd.com/papers/ijtsrd14259.pdf http://www.ijtsrd.com/engineering/mechanical-engineering/14259/cfd-analysis-of-heat-transfer-enhancement-in-shell-and-tube-type-heat-exchanger-creating-triangular-fin-on-the-tubes/sudhanshu-pathak
The document discusses heat transfer equipment and heat exchangers. It defines a heat exchanger as a device that transfers thermal energy between two or more fluids at different temperatures without mixing the fluids. Heat exchangers can be classified based on their transfer process, number of fluids, degree of surface compactness, construction, flow arrangement, and heat transfer mechanism. Common examples include shell-and-tube exchangers, radiators, condensers, evaporators, and cooling towers.
This document discusses heat transfer equipment and heat exchangers. It defines a heat exchanger as a device that transfers thermal energy between two or more fluids at different temperatures without mixing the fluids. Heat exchangers can be classified based on their transfer process, number of fluids, degree of surface compactness, construction, flow arrangements, and heat transfer mechanisms. Common types include shell and tube, plate and frame, extended surface, and regenerative heat exchangers. Heat exchangers have applications in industries like chemical plants, power production, and heating/cooling systems.
This document discusses a thesis that analyzes heat transfer in a helical coil heat exchanger using computational fluid dynamics (CFD). The thesis was submitted in partial fulfillment of a Bachelor of Technology degree in Mechanical Engineering. The student conducted CFD analysis using ANSYS Fluent to simulate heat transfer between fluids flowing in parallel and counter-current directions in a tube-in-tube helical coil heat exchanger. Contours, vectors, and plots of parameters like temperature, velocity, heat flux, and Nusselt number were generated to analyze heat transfer performance under varying conditions. The overall goal was to provide data on heat transfer behavior in helical coil exchangers to address the lack of experimental results available for their
Design and Development of Parallel - Counter Flow Heat ExchangerAM Publications
This document reviews literature related to parallel and counter flow heat exchangers and modifications made to improve performance. Various papers are summarized that discuss developments in parallel and counter flow heat exchangers, including using software, changing designs, tube shapes, and applying the second law of thermodynamics. Key factors like fluid velocity, Reynolds number, heat transfer coefficient, baffle spacing, and pressure drop play important roles in heat exchanger performance. The development of heat exchanger systems is important to optimize performance and reduce costs.
Definition and Requirements
Types of Heat Exchangers
The Overall Heat Transfer Coefficient
The Convection Heat Transfer Coefficients—Forced Convection
Heat Exchanger Analysis
Heat Exchanger Design and Performance Analysis
This document describes a heat exchanger design project. It provides theory on heat exchanger design including heat transfer rate calculations. It then details the CFD simulation process used to model and analyze different heat exchanger designs. This included an initial 2D model, mesh refinement studies to determine optimal mesh size, and modeling variations in pipe spacing, flow direction, and a 3D design. Results were analyzed using temperature, turbulence, and velocity contours to evaluate design performance.
Experimental Investigation of a Helical Coil Heat Exchangerinventy
The document summarizes an experimental study comparing the performance of a helical coil heat exchanger to a straight tube heat exchanger. Researchers designed, fabricated, and tested both types of heat exchangers. Results showed that the helical coil design had higher heat transfer rates, effectiveness, and overall heat transfer coefficients than the straight tube design across all flow rates and operating conditions. This is because the coiled tube shape induces secondary fluid flows that enhance mixing and heat transfer compared to the straight tube. The study concludes that helical coil heat exchangers have better performance than straight tube designs for industrial heat exchange applications.
DESIGN AND FABRICATION OF HELICAL TUBE IN COIL TYPE HEAT EXCHANGERhemantnehete
Heat exchangers are the important engineering systems with wide variety of applications including power plants, nuclear reactors, refrigeration and air-conditioning systems, heat recovery systems, chemical processing and food industries. Helical coil configuration is very effective for heat exchangers and chemical reactors because they can accommodate a large heat transfer area in a small space, with high heat transfer coefficients. This project focus on an increase in the effectiveness of a heat exchanger and analysis of various parameters that affect the effectiveness of a heat exchanger and also deals with the performance analysis of heat exchanger by varying various parameters like number of coils, flow rate and temperature. The results of the helical tube heat exchanger are compared with the straight tube heat exchanger in both parallel and counter flow by varying parameters like temperature, flow rate of cold water and number of turns of helical coil.
Numerical Analysis of Heat Transfer Enhancement in Pipe-inPipe Helical Coiled...iosrjce
This document presents a numerical analysis of heat transfer enhancement in pipe-in-pipe helical coiled heat exchangers. Computational fluid dynamics (CFD) was used to analyze the effect of varying parameters like inner tube diameter, mass flow rates, and flow configuration (parallel vs. counter flow). The results show that overall heat transfer coefficients increase with increasing inner Dean number and mass flow rates. Heat transfer rates also increase with higher inner mass flow rates. Counter flow configuration provides better heat transfer than parallel flow. Increasing the inner tube size decreases the total heat transfer rate due to a reduction in annulus cross-sectional area. Measured inner Nusselt numbers agree reasonably well with existing correlations.
Heat exchangers are used widely in industrial application such as chemical,
food processing, power production, refrigeration and air-conditioning
industries. Helical coiled heat exchangers are used in order to obtain a large
heat transfer per unit volume and to enhance the heat transfer rate on the inside
surface. In the present study, CFD simulations are carried out for a counter
flow tube in tube helical heat exchanger where hot water flows through the
inner tube and cold water flows through the outer tube. From the simulation
results heat transfer coefficient, pressure drop and nusselt number are
calculated. The heat transfer characteristics of the same are compared with that
of a counter flow tube in tube straight tube heat exchanger of same length
under same temperature and flow conditions. CFD simulation results showed
that the helical tube in tube heat exchanger is more effective than the straight
tube in tube heat exchanger.
This design project aims to propose a plate type heat exchanger that can meet given heat duty and find the number of plates required. Plate type heat exchanger uses metal plates to transfer heat between two fluids. Starting point of this design is to define given properties
Esign and thermal evaluation of shell and helical coil heat exchangereSAT Journals
Abstract
Heat exchangers are the important engineering equipments used for transferring heat from one fluid to another. Heat exchangers are widely used in various kinds of application such as power plants, nuclear reactors, refrigeration and air-conditioning systems, heat recovery systems, petrochemical, mechanical, biomedical industries. Helical coil heat exchangers are gaining wide importance now-a-days because it can give high heat transfer coefficient in small footprint of surface area. This paper focuses on the designing of shell and helical coil heat exchanger and its thermal evaluation with counter flow configuration. The thermal analysis is carried out considering the various parameters such as flow rate of cold water, flow rate of hot water, temperature, effectiveness and overall heat transfer coefficient.
Keywords— Helical coil heat exchanger, Counter flow, Flow rate, effectiveness, heat transfer coefficient etc.
Helically Coiled Tube with Different Geometry and Curvature Ratio on Convecti...AM Publications
A helically coil-tube heat exchanger is generally applied in industry applications due to its compact structure, larger heat transfer area and higher heat transfer capability. Several studies from literature have also indicated that heat transfer rate in helically coiled tube are superior to straight tube due to complex flow pattern exist inside helical pipe. The concept behind compact heat exchanger is to decrease size and increase heat load which is the typical feature of modern helical tube heat exchanger. While the heat transfer characteristics of helical coil heat exchangers are available in the literature, This paper elaborates a brief review on different curvature ratio and geometry of tubes in heat transfer through heat exchangers.
This document summarizes a research project that aims to thermally enhance a plate-fin heat exchanger using secondary structures called cross-cuts. Cross-cuts are sections removed from fins perpendicular to airflow to disrupt boundary layer development. The project will test various cross-cut configurations and validate correlations from a previous study. A plate-fin heat sink will be compared to designs with one and two cross-cuts. The goal is to validate that a single cross-cut provides the best thermal performance improvement of 4-13% over the base design within a pumping power range of 0.01-1W.
This document provides a theoretical investigation of a solar energy driven combined power and refrigeration cycle that uses oil as the heat transfer medium. The cycle integrates a Rankine cycle for power production and an ejector refrigeration cycle for cold production. Thermodynamic analyses of the cycle were conducted to determine first law efficiency of 20% and second law efficiency of 11%. Key cycle components include a heliostat field, central receiver, heat recovery steam generator, turbine, evaporator, condenser and ejector. Effects of parameters such as steam temperature and evaporator temperature on cycle performance were examined.
Experimental Study of Heat Transfer Enhancement of Pipe-inPipe Helical Coil H...iosrjce
This document presents an experimental study of heat transfer enhancement in a pipe-in-pipe helical coil heat exchanger. Experiments were conducted with two different inner coil diameters (6mm and 8mm) under varying mass flow rates in the inner coil and annulus. The overall heat transfer coefficient and inner Nusselt number were found to increase with increasing mass flow rates. Counter-flow configuration resulted in higher heat transfer rates than parallel flow due to the larger log mean temperature difference, though overall heat transfer coefficients were similar between the two flow arrangements. Experimental results for inner Nusselt number agreed with established correlations in parallel flow but were higher in counter-flow.
1. Heat exchanger pressure drop analysis is important because pumping power required is directly related to pressure drop and pressure drop affects heat transfer, operation, size, and cost.
2. Major contributions to pressure drop include friction in the core and distribution devices, with core pressure drop dominated by friction, momentum effects, and entrance/exit effects.
3. Core pressure drop is analyzed using assumptions of steady, isothermal flow and accounting for friction, momentum effects, and entrance/exit contractions based on flow geometry and properties.
The results show that, with proper selection of physical parameters, significant heat transfer
enhancements and pressure drop reductions can be achieved simultaneously with porous pin fins and
the overall heat transfer performances in porous pin fin channels are much better than those in
traditional solid pin fin channels. The effects of pore density are significant. As PPI increases, the
pressure drops and heat fluxes in porous pin fin channels increase while the overall heat transfer
efficiencies decrease and the maximal overall heat transfer efficiencies are obtained at PPI 20.
Furthermore, the effects of pin fin form are also remarkable. With the same physical parameters, the
overall heat transfer efficiencies in the long elliptic porous pin fin channels are the highest while they
are the lowest in the short elliptic porous pin fin channels
Optimization of a Shell and Tube Condenser using Numerical MethodIJERA Editor
The purpose of this study was to investigate the effect of installation of the tube external surfaces, their parameter and variable in a shell-and-tube condenser. Variation of heat transfer coefficient with each variable of shell and tube condenser was measured each test. The optimization tube outside diameter size was analyzed and use extended surface area attached tube with tube material and tube layout and arrangement (Number of tube a triangular or hexagonal arrangement) on shell-and tube condenser. The computer programming was used to get faster output in less time. Results suggest that mean heat transfer coefficient in variable condition were mainly at velocity is fixed. And also average additional surfaces and tube layout and the arrangement comparison with the quantity of the heat transfer.
Thermo hydraulics performance of turbulent flow heat transfer through square ...IAEME Publication
This document describes an experimental study of heat transfer in square ducts with inserts. The study investigated the effects of inserts on heat transfer coefficient and pressure drop in turbulent air flow through square ducts. Experiments were conducted with a square duct heated on one wall to create a uniform heat flux condition, while other walls were insulated. Measurements of temperature, pressure drop, and other variables were taken to analyze heat transfer and flow characteristics for Reynolds numbers between 10,000 and 100,000. The results show that inserts can enhance the heat transfer coefficient in square ducts by up to 46% compared to plain ducts, though they also increase pressure drop due to increased flow friction.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
CFD Analysis of Heat Transfer Enhancement in Shell and Tube Type Heat Exchang...ijtsrd
Shell and Tube heat exchangers are having special importance in boilers, oil coolers, condensers, pre-heaters. Shell and Tube heat exchanger is one such heat exchanger, provides more area for heat transfer between two fluids in comparison with other type of heat exchanger. To intensify heat transfer with minimum pumping power innovative heat transfer fluids called Nano fluids have become the major area of research now a days. The primary aim is to evaluate the effect of different weight concentration and temperatures on convective heat transfer. Increasing the weight concentration and temperatures leads to enhancement of convective heat transfer coefficient. In the present, work attempts are made to enhance the heat transfer rate in shell and tube heat exchangers. A multi pass shell and tube heat exchanger with 3 tubes with fins modelling is done using ANSYS. Nanofluid such as Al2O3-H2O is used. The CFD simulated results achieved from the use of the creating fin in tube side in shell and tube type heat exchanger are compared with without fin. Based on the results, providing fins on tube causes the increment of overall heat transfer coefficient which results in the enhancement of heat transfer rate of heat exchanger. Sudhanshu Pathak | H. S. Sahu"CFD Analysis of Heat Transfer Enhancement in Shell and Tube Type Heat Exchanger creating Triangular Fin on the Tubes" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-2 | Issue-4 , June 2018, URL: http://www.ijtsrd.com/papers/ijtsrd14259.pdf http://www.ijtsrd.com/engineering/mechanical-engineering/14259/cfd-analysis-of-heat-transfer-enhancement-in-shell-and-tube-type-heat-exchanger-creating-triangular-fin-on-the-tubes/sudhanshu-pathak
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1. A
Project Report on
Tri Duct Heat Exchanger
Submitted in partial fulfillment of
The requirement for the award from
DEPARTMENT OF CHEMICAL ENGINEERING
Submitted by
HARISH K
Under the guidance of
Smt. J. Gouthami, (H.O.D)
Sri. S. Vijay Kumar (Sr.Lecturer)
DEPARTMENT OF CHEMICAL
ENGINEERING
2. DEPARTMENT OF CHEMICAL ENGI-
NEERING
Approved by
Andhra University, Hyderabad
CERTIFICATE
This is to certify that the project entitled, Tri Duct Heat Ex-
changer is the bonafied work of Mr. K HARISH bearing PIN No: 09096 -
CH - 006 from Department of chemical engineering 7th semester (2012),
submitted in the partial fulfillment of his course period.
J.Gouthami S. Vijay Kumar
(Head of the Department) (Guide)
3. Contents
List of Figures
List of Tables
List of symbols
INTRODUCTION
Heat Transfer
Project Background
Functions of Heat exchanger
Flow arrangements of Heat Exchanger
Types of Heat Exchanger
TRI DUCT HEAT EXCHANGER
Introduction
Construction
Flow arrangements
TDHE Fig.
4. THEORY PART
Overall resistance
Dimensionless values
Forced & Natural Convection
Film Co-efficient
PROBLEMATIC PART
Introduction
Assumptions
Calculation
Results
5. List of Figures
Figure No. Title
1.1. Co-Current (or) Parallel flow
1.2. Counter flow
1.3. Cross flow
2.1. Double pipe heat exchanger
3.1. Heat transfer through boundary layer
List of Tables
Table No. Title
2.2. Table of Diameters of duct according to TEMA
4.2. Table of Properties of fluids
6. List of Symbols
Ai --------Area of the inner duct
Am --------Area of the middle duct
Ao --------Area of the Outer duct
CP --------Specific heat
D1 --------Outer diameter of inner duct
D2 --------Inner diameter of middle duct
D3 --------Inner diameter of Outer duct
Di --------Inner diameter of inner duct
Dm --------Inner diameter of middle duct
Do --------Inner diameter of Outer duct
Doi --------Outer diameter of inner duct
Dom --------Outer diameter of middle duct
DoO --------Outer diameter of Outer duct
Dii --------Inner diameter of inner duct
Dim --------Inner diameter of middle duct
DiO --------Inner diameter of Outer duct
Dwi --------Log mean diameter of inner duct
Dwm --------Log mean diameter of middle duct
DwO --------Log mean diameter of Outer duct
7. Gi --------Mass velocity through inner duct
Gm --------Mass velocity through middle duct
GO --------Mass velocity through Outer duct
hi --------Heat transfer coefficient of inner duct
hm --------Heat transfer coefficient of middle duct
hO --------Heat transfer coefficient of Outer duct
k --------Thermal conductivity
mi --------Mass flow rate of inner duct
mm --------Mass flow rate of middle duct
mO --------Mass flow rate of Outer duct
NRe --------Reynolds’s number
NPr --------Prandtl’s number
NNu --------Nusselt’s number
u --------Velocity
Uoi --------Over all heat transfer coefficient of inner duct
Uom --------Over all heat transfer coefficient of middle duct
UoO --------Over all heat transfer coefficient of Outer duct
x --------Thickness of the duct
ρ --------Density of fluids
µ --------Viscosity of fluids
8. INTRODUCTION
1.1 HEAT TRANSFER
It is well established fact that if two bodies of different temperatures
are brought into thermal contact, heat flows from a body at high tempera-
ture to that at lower temperature [second law of thermodynamics]. The net
flow of heat is always in the direction of temperature decrease. Thus, heat is
defined as a form of energy which is in transit between a hot source and
cold receiver. The transfer of heat solely depends on the temperature of the
two parts of the system. In other words, temperature can be termed as a lev-
el of thermal energy i.e., high temperature of the body is the indication of
high level of heat energy content of the body.
Whenever the temperature difference (driving force for heat transfer) exists
between two parts of the system, the heat may flow by one or more of the
three basis mechanisms, namely, conduction, convection, and radiation.
Conduction
It is the transfer of heat from one part of the body to the another part
of the body or from one body to another which is in physical contact to it,
without appreciable displacement of particles of the body. In metallic solids
, thermal conduction results from the motion of unbound electrons. It is re-
stricted to flow of heat in solids.
Convection
It is the transfer of heat from one point to another point within a fluid
(gas or liquid) by mixing of hot and cold portions of the fluid. It is attribut-
ed to the macroscopic motion of the fluid. Convection is restricted to flow
of heat in fluids and closely associated with the fluid mechanics.
Radiation
Radiation refers to the transfer of heat energy from one body to an-
other, not in contact with it, by electromagnetic waves through space.
9. Boundary layers
Since for every fluid flowing with low flow rates there will be a re-
sistance offered to the transfer of heat due to the formation of a static layer
of that fluid around the walls. This layer is called boundary layer. Being a
static layer it offers resistance to the flow of heat through the wall. And this
resistance can be overcome by increasing the flow rate of the passing fluid.
This results to the decrease of the thickness of the boundary layer.
If the resistance to heat transfer is considered as lying within the film cover-
ing the surface, the rate of heat transfer Q is given as
Q = kA ΔT/x
The effective thickness x is not generally known and therefore the
equation is usually re-written in the form :
Q = hA ΔT
This is the basic equation for the rate of heat transfer by convection
under steady state conditions.
Where ‘h’ is called as film heat transfer co-efficient or surface co-efficient
or simply film co-efficient.
Numerically, heat transfer co-efficient (h) is the quantity of heat
transferred in unit time through unit area at a temperature difference of one
degree between the surface and surrounding.
10. PROJECT BACKROUND :
The heat exchanger is a device which transferred the heat from hot medium
to cold medium without mixed both of medium since both mediums are
separated with a solid wall generally. There are many types of heat ex-
changer that used based on the application. For example, double pipe heat
exchanger is used in chemical process like condensing the vapor to the liq-
uid. When to construct this type of heat exchanger, the size of material that
want to uses must be considered since it affected the overall heat transfer
coefficient. For this type of heat exchanger, the outlet temperature for both
hot and cold fluids that produced is estimated by using the best design of
this type of heat exchanger.
HEAT EXCHANGER :
Heat exchanger is a device, such as an automobile radiator, used to transfer
heat from a fluid on one side of a barrier to a fluid on the other side without
bringing the fluid into direct contact (Fogies, 1999). Usually, this barrier is
made from metal which has good thermal conductivity in order to transfer
heat effectively from one fluid to another fluid. Besides that, heat exchanger
can be defined as any of several devices that transfer heat from a hot to a
cold fluid. In engineering practical, generally, the hot fluid is needed to cool
by the cold fluid. For example, the hot vapor is needed to be cool by water
in condenser practical. Moreover, heat exchanger is defined as a device
used to exchange heat from one medium to another often through metal
walls, usually to extract heat from a medium flowing between two surfaces.
In automotive practice, radiator is used as heat exchanger to cool hot water
from engine by air surrounding same like intercooler which used as heat
exchanger to cool hot air for engine intake manifold by 4 air surrounding.
Usually, this device is made from aluminum since it is lightweight and good
thermal conductivity.
11. 1.3 FUNCTIONS OF HEAT EXCHANGER :
Heat exchanger is a special equipment type because when heat exchanger is
directly fired by a combustion process, it becomes furnace, boiler, heater,
tube-still heater and engine. Vice versa, when heat exchanger make a
change in phase in one of flowing fluid such as condensation of steam to
water, it becomes a chiller, evaporator, sublimated, distillation-column re-
boiler, still, condenser or cooler-condenser. Heat exchanger may be de-
signed for chemical reactions or energy-generation processes which become
an integral part of reaction system such as a nuclear reactor, catalytic reac-
tor or polymer (Fogiel, 1999). Normally, heat exchanger is used only for the
transfer and useful elimination or recovery of heat without changed in
phase. The fluids on either side of the barrier usually liquids but they can be
gasses such as steam, air and hydrocarbon vapor or can be liquid metals
such as sodium or mercury. In some application, heat exchanger fluids may
use fused salts.
12. 1.4 FLOW ARRANGEMENTS OF HEAT EXCHANGER :
There are three basic flow arrangements,
1. Parallel flow/Co-current flow
2. Counter current flow and
3. Cross flow.
Consider a double pipe heat exchanger wherein hot fluid is flowing through
inside pipe and cold fluid is flowing through annular space for explanation
of parallel and counter current flow.
When both the fluids flow in same direction from one end of the heat ex-
changer to the other end, then the flow is called co-current (or) parallel
flow.
Such flow is shown in Fig. 1.1.
13. When the fluids are flowing through the heat exchanger in opposite direc-
tions with respect to each other (i.e. one fluid enters at one end of heat ex-
changer and other fluid enters at opposite end of the heat exchanger), then
the flow is termed as counter current flow.
It is shown on Fig. 1.2.
When the fluids are directed at the right angles to each other through heat
exchanger, then the flow arrangement is called cross flow.
It is show in Fig. 1.3.
14. 1.5 CLASSIFICATION OF HEAT EXCHANGERS :
There are mainly three types of Heat exchangers which are most used in
industries.
1. Double pipe Heat Exchanger
2. Shell and tube Heat Exchanger and
3. Plate-type Heat Exchanger.
15. 2 TRI - DUCT HEAT EXCHANGER
2.1 INTRODUCTION :
It is one type of heat exchanger which is a combination of double pipe heat
exchanger and shell and tube heat exchanger. It is mainly associated to in-
crease the surface contact to the hot fluid to the cold fluid more than that of
double pipe heat exchanger and occupying the almost same space as the
double pipe heat exchanger does.
Finally it can be employed in those industries where :-
1) the heat transfer rate should be more than that of double
pipe heat exchanger and
2) the occupying space of the instrument should be less than that of shell
and tube heat exchanger.
Hence, the main purpose of the Tri - Duct Heat Exchanger is to removing
(or) transferring the heat in the center of the hot fluid flowing in the duct.
Demonstration of the above statement :-
Let us consider a hot fluid flowing in the tube of an double pipe heat
exchanger and a cold fluid which is passing counter currently between the
annular space of the double pipe heat exchanger,
as shown in the Fig. 2.1.
If we observe it according to the rate of heat transfer, there will be
two main resistance offered to the heat transfer.
1) Resistance offered by the tube wall (metal wall)
2) Resistance offered by the boundary layer.
16. Hence, the first resistance which is due to the tube wall can be re-
duced by decreasing the thickness(x) of the metal wall.
And the second one is caused by the friction offered by the inside
wall of the tube which causes to static arrangement of water molecules and
forms a layer which causes resistance. Well this problem can be overcome
by increasing the flow rate of the fluid which produces the turbulence and
eddies in the fluid. These eddies will create some disturbance in the static
layer and make the molecules in that layer to flow with them.
But here the main thing we have to consider is that “As the liquid flows, the
flow rate increases from the boundary layer to the center point of the liq-
uid”.
This notifies us that the fluid which is flowing in contact with the boundary
layer will have much more heat transfer rate than the fluid flowing in the
center of the pipe.
To overcome this problem within a given space Tri - Duct Heat Exchanger
is introduced.
2.2 CONTRUCTION OF TRI-DUCT HEAT EXCHANGER
Tri - Duct Heat Exchange is almost similar to double pipe heat ex-
changer. It consists of concentric pipes, connecting tees, return heads, and
return bends. The packing glands will support the inner, middle and outer
pipes. The tees are provided with nozzles or screwed connections for per-
mitting the entry and exit of the annular fluid which crosses from one leg to
the other through the return head. The return bend connects two legs of in-
ner pipes to each other. This exchanger can be very easily assembled in any
pipe fitting shop as it consists of standard parts and it provides inexpensive
heat transfer surface. In this exchanger, one of the fluids flow through the
middle duct and other fluid flows through the inner and outer pipes either in
co-current or in counter current fashion.
The tri-duct heat exchanger is very attractive where the total heat transfer
surface required is small, 9.29 m2
to 14 m2
or less. This is simple in con-
struction, cheap and easy to clean.
The major difference according to the double pipe heat exchanger is that it
consists of another pipe embedded within the inner tube, making the inner
tube as middle one.
17. And here, hot fluid flows within the middle pipe counter currently to the
cold fluid which flows in the inner tube and annular space (or) outer tube.
This type of construction makes the hot fluid to transfer higher rates of heat
to the cold fluid.
Outer diameter, inches Inner diameter, inches
2 1 1/4
2 1/2 1 1/4
3 2
4 3
2.2 Table of Diameters of ducts according to TEMA :-
2.3 FLOW ARRANGEMENTS :-
In this heat exchanger according to the three types of flows the coun-
ter current flow will be good to achieve higher heat transfer rates.
18. 3 THEORY PART
3.1. OVERALL RESISTANCE :-
Q = hA ΔT
This is the basic equation for the rate of heat transfer by convection
under steady state conditions.
Where ‘h’ is called as film heat transfer co-efficient or surface co-efficient
or simply film co-efficient.
Numerically, heat transfer co-efficient (h) is the quantity of heat transferred
in unit time through unit area at a temperature difference of one degree be-
tween the surface and surrounding.
As shown in the Fig.3.1.
The temperature change from T1 to T2 is taking place in a hot fluid
film of thickness x1. The rate of heat transfer through this film by conduc-
tion is given by :
Q = k1 A1 (T1 -T2) / x1
The effective film thickness x1 depends upon the nature of flow and
nature of surface, and is generally not known. Therefore the equation is
usually rewritten as :
Q = hi Ai (T1 -T2)
19. where hi is known as inside heat transfer co-efficient or surface co-
efficient or simply film co-efficient.
As seen from the above equation, the film co-efficient is the measure
of rate of heat transfer for unit temperature difference and unit surface of
heat transfer and it indicates the rate or speed of transfer of heat by a fluid
having variety of physical properties under varying degrees of agitation. In
SI system, it has units of W/(m2
.K).
The overall resistance to heat flow from hot fluid to cold fluid is
made up of three resistances in series. they are :
1. Resistance offered by film of hot fluid
2. Resistance offered by the metal wall and
3. Resistance offered by film of cold fluid.
Rate of heat transfer through the metal wall is given by equation :
Q = kAw (T2 -T3) / xw
here, Aw - log mean area of pipe
xw - thickness of wall pipe
k - thermal conductivity of material of pipe.
The rate of heat transfer through cold fluid film is given by
Q = hoAo (T3 -T4)
here, ho is the outside film co-efficient (or) individual heat transfer co-
efficient.
therefore the equation can be written as (T1 -T2) = Q / hiAi
Similarly the equation for the metal wall can be written as
(T2 -T3) = Q / (kAw/xw)
20. and
(T3 -T4) = Q / hoAo
Adding the above all equations, we get :
(T1 -T2) + (T2 -T3) + (T3 -T4) = Q [1/ hiAi + 1/ (kAw/xw) + 1/ hoAo]
Therefore, (T1 -T4) = Q [1/ hiAi + 1/ (kAw/xw) + 1/ hoAo]
here, T1 and T4 are the average temperatures of hot and cold fluids respec-
tively.
Therefore equation similar to above equation in terms of overall heat
transfer co-efficient can be written as :
Q = Ui Ai (T1 -T4) (or) Q = UoAo (T1 -T4)
here, Ui or Uo are the overall heat transfer co-efficient based on inside and
outside area respectively.
Resistance form of overall coefficient :-
Reciprocal of the overall heat transfer co-efficient can be considered
as the overall resistance and it may be given by equation :
1/Uo = 1/hi (Do/Di) + xw/k (Do/Dw) + 1/ho
The individual terms on R.H.S. of the above equation represents the
individual resistances of the two fluids and a metal wall.
The overall temperature drop is proportional to 1/U. Similarly, indi-
vidual temperature drops in the two fluids and metal wall are proportional
to individual resistance.
21. 3.2 DIMENSIONLESS QUANTITIES :-
Reynolds’s number = Duρ/µ
Nusselt’s number = hL/k
Prandtl’s number = Cpµ/k
3.3 FORCED AND NATURAL CONVECTION :-
For natural convection :-
NNu = f(NPr, NGr)
For forced convection, Reynolds’s number influences the heat trans-
fer characteristics and the Grashof’s number may be omitted. Thus for
forced convection
NNu = f(NRe, NPr)
22. 3.4 HEAT TRANSFER CO-EFFICIENTS :-
In laminar flow
The sider- tate equation for the calculation of heat transfer coefficient
for laminar flow in horizontal ducts is—
NNu = 1.86 [(NRe)(NPr)(D/L)]1/3
[µ/µw]0.14
In turbulent flow
The Dittus-Boelter equation for the calculation of heat transfer coef-
ficient for turbulent flow in horizontal ducts is—
For heating :
NNu = 0.023 (NRe)0.8
(NPr)0.4
For cooling :
NNu = 0.023 (NRe)0.8
(NPr)0.3
In transition flow
For transition region i.e. for 2100 < NRe <10000, the following empirical
equation can be used.
NNu = 0.116 [(NRe)2/3
-125] (NPr)1/3
[1+(D/L)2/3
] [µ/µw]0.14
23. 4 PROBLEMATIC PART
4.1. INTRODUCTION :
Being our equipment is a Tri Duct Heat Exchanger, the hot fluid
should be flowing through the middle pipe and the cold fluid which is used
to absorb the heat from the hot fluid should be flowing through the inner
and outer ducts.
Hence, the ducts should be made up of Stainless Steel and the flow is
counter current.
Other moulding like fines on the tubes can be used to increase the
heat transfer rate. When these are attested there will be a negligible loss inn
flow rate but being negligible they are not taken into account.
4.2. ASSUMPTIONS :
Let,
the hot fluid (middle) be ethylene glycol
the cold fluid (inner, outer) be toluene
the entering temperature of the hot fluid be 85 C
the entering temperature of the cold fluid be 30 C
the outside diameter of the outer pipe be 90mm
the outside diameter of the middle pipe be 75mm
the outside diameter of the inner pipe be 30mm
the wall thickness of all the pipes be 3mm
the flow rates of all the fluids be 5000kg/h
24. Property Ethylene glycol Toluene
Density
Specific heat
Thermal con-
ductivity
Viscosity
1080 kg/m3
2.680 kJ/(kg.K)
0.248 W/(m.K)
3.4 x 10-3
Pa.s
840 kg/m3
1.80 kJ/(kg.K)
0.146 W/(m.K)
4.4 x 10-4
Pa.s
Table :- 4.2. Properties of fluids
Thermal conductivity of metal pipes is 46.52 W/(m.K), ethylene gly-
col is flowing through the middle and toluene is flowing through the inner
and outer pipes counter current to each other.
25. 4.3. CALCULATION :
For toluene flowing through the inner pipe :
mass flow rate of toluene = mi
= 5000 kg/h
= 1.388 kg/s
Outer diameter of inner pipe = 30 mm
Inner diameter of inner pipe = 30 - 2x3
= 24 mm
= 0.024 m
Area of inner pipe = A i
= (π/4) D2
i
= (π/4) (0.024)2
A I = 0.000452 m2
Mass velocity G = m i/A i
= 1.388/0.000452
= 3070.7 kg/(m2
.s)
NR = D iuρ/µ
= D iG/µ
Since,
Viscosity of the toluene µ = 4.4 x 10-4
Pa.s
= 4.4 x 10-4
kg/(m.s)
Specific heat of toluene Cp = 1800 J/(kg.K)
Thermal conductivity of toluene k = 0.146 W/(m.K)
26. NRe= (0.024 x 3070.7)/ 4.4 x 10-4
= 1,67,492
NPr= Cpµ/k
= 1800 x 4.4 x 10-4
/ 0.146
= 5.42
As NRe > 10,000 we can use the Dittus - Boelter equation [for heating]
NNu= 0.023 (NRe)0.8
(NPr)0.4
= 0.023 (167492) 0.8
(5.42) 0.4
= 683.1
Since NNu = hiDi/ k
hiDi/ k = 683.1
= 683.1 x 0.146 /0.024
hi = 4155 W/(m2
.K)
-------------------------------------------------------------------------------------------
27. For Ethylene glycol flowing through the middle pipe :
mass flow rate of ethylene glycol = mm
= 5000 kg/h
= 1.388 kg/s
Outer diameter of middle pipe = 75 mm
Inner diameter of middle pipe = 75 - 2x3
= 69 mm
= 0.069 m
Equivalent diameter of middle pipe = Dm
= D2
2
- D1
2
/ D1
= (0.0692
- 0.032
) /0.03
= 0.128 m
Area of cross section for flow = A m
= (π/4) [D2
2
- D1
2
]
=(π/4)[(0.0692
- 0.032
)]
= 0.00303 m2
Mass velocity Gm = m m
/Am
= 1.388/0.00303
= 458.08 kg/(m2
.K)
NRe = D muρ/µ
= D mGm/µ
28. Since,
Viscosity of the ethylene glycol µ = 3.4 x 10-3
Pa.s
= 3.4 x 10-3
kg/(m.s)
Specific heat of ethylene glycol Cp = 2680 J/(kg.K)
Thermal conductivity of ethylene glycol k = 0.248 W/(m.K)
NRe = (0.128 x 458.08)/ 3.4 x 10-3
= 17,245
NPr = Cpµ/k
= 2680 x 3.4 x 10-3
/ 0.248
= 36.74
As NRe > 10,000 we can use the Dittus - Boelter equation [for cooling]
NNu = 0.023 (NRe) 0.8
(NPr) 0.3
=0.023 (17245)0.8
(36.74)0.3
= 166.18
Since NNu = hmDm/ k
hmDm/ = 166.18
= 166.18 x 0.248 /0.128
hm = 321.97 W/(m2
.K)
-------------------------------------------------------------------------------------------
29. For toluene flowing through the outer pipe :
mass flow rate of toluene = mo
= 5000 kg/h
= 1.388 kg/s
Outer diameter of outer pipe = 90 mm
Inner diameter of outer pipe = 90 - 2x3
= 84 mm
= 0.084 m
Equivalent diameter of outer pipe = Do
= D3
2
- D2
2
/ D2
= (0.0842
- 0.0692
) /0.069
= 0.033 m
Area of cross section for flow = A o
= (π/4) [D3
2
- D2
2
]
= (π/4) [(0.0842
- 0.0692
)]
= 0.0018 m2
Mass velocity Go= mo
/Ao
= 1.388/0.0018
= 771.1 kg/(m2
.s)
NRe = D ouρ/µ
= D oGo/µ
Since, Viscosity of the toluene µ = 4.4 x 10-4
Pa.s
30. = 4.4 x 10-4
kg/(m.s)
Specific heat of toluene Cp = 1800 J/(kg.K)
Thermal conductivity of toluene
k = 0.146 W/(m.K)
NRe = (0.033 x 771.1)/ 4.4 x 10-4
= 57,832
NPr = Cpµ/k
= 1800 x 4.4 x 10-4
/ 0.146
= 5.42
As NRe > 10,000 we can use the Dittus - Boelter equation [for heating]
NNu = 0.023 (NRe)0.8
(NPr)0.4
=0.023 (57,832)0.8
(5.42)0.4
= 291.78
Since NNu = hoDo/ k
hoDo/ k = 291.78
= 291.78 x 0.146 /0.033
ho = 1,290.9 W/(m2
.K)
-------------------------------------------------------------------------------------------
31. Over all heat transfer co-efficient :-
Log mean diameter of inner pipe = Dwi
=(0.03-0.024)/[ln (0.03/0.024)]
= 0.0246 m
Over all heat transfer co-efficient based on the outside area of
inner pipe
(UOi )
1/UOi = [(1/hO) + (1/hm) + (1/hi)] [(DOi/Dii) + (x/k)] [DOi/Dwi]
= [(1/1290.9) + (1/321.97) + (1/4155)] + [(0.03/0.024) +
(0.003/46.52)] + [(0.03/0.0246)]
= (4.119 x 10-3
) (1.25) (1.2195)
= 6.278 x 10-3
1/UOi = 6.278 x 10-3
UOi = 159.28 W/(m2.
K)
32. Log mean diameter of middle pipe = Dwm
=(0.075-0.069)/[ln
(0.075/0.069)]
= 0.0719 m
Over all heat transfer co-efficient based on the outside area
of middle pipe
(UOm)
1/UOm = [(1/hO) + (1/hm) + (1/hi)] [(DOm/Dim) + (x/k)] [DOm/Dwm]
= [(1/1290.9) + (1/321.97) + (1/4155)] + [(0.075/0.069) +
(0.003/46.52)] + [(0.075/0.071)]
= (4.119 x 10-3
) (1.153) (1.056)
= 5.015 x 10-3
1/UOm = 5.015 x 10-3
UOm = 199.4 W/(m2.
K)
33. Log mean diameter of outer pipe = Dwo
=(0.09-0.084) /[ln (0.09/0.084)
= 0.086 m
Over all heat transfer co-efficient based on the outside area of
outer pipe
(UoO)
1/UoO = [(1/hO) + (1/hm) + (1/hi)] [(DoO/DiO) + (x/k)] [DoO/DwO]
= [(1/1290.9) + (1/321.97) + (1/4155)] + [(0.09/0.084) +
(0.003/46.52)] + [(0.09/0.086)]
= (4.119 x 10-3
) (1.071) (1.046)
= 4.6143 x 10-3
1/UoO = 4.6143 x 10-3
UoO = 216.7 W/(m2.
K).
-------------------------------------------------------------------------------------------
34. APPENDICES
Transfer of heat from one place to another with or without any medium is
called heat transfer.
Conduction
It is the transfer of heat from one part of the body to the another part of the
body or from one body to another which is in physical contact to it, without
appreciable displacement of particles of the body.
Convection
It is the transfer of heat from one point to another point within a fluid (gas
or liquid) by mixing of hot and cold portions of the fluid. It is attributed to
the macroscopic motion of the fluid.
Radiation
Radiation refers to the transfer of heat energy from one body to another,
not in contact with it, by electromagnetic waves through space.
Boundary layers
Since for every fluid flowing with low flow rates there will be a resistance
offered to the transfer of heat due to the formation of a static layer of that
fluid around the walls. This layer is called boundary layer.
Parallel flow
When both the fluids flow in same direction from one end of the heat ex-
changer to the other end, then the flow is called co-current (or) parallel
flow.
Counter flow
When the fluids are flowing through the heat exchanger in opposite direc-
tions with respect to each other (i.e. one fluid enters at one end of heat ex-
changer and other fluid enters at opposite end of the heat exchanger), then
35. the flow is termed as counter current flow.
Cross flow
When the fluids are directed at the right angles to each other through heat
exchanger, then the flow arrangement is called cross flow.
Thermal conductivity
It is the quantity of heat passing through a quantity of material at unit thick-
ness with unit heat flow area in unit time when temperature difference of
maintained across the opposite faces of material.