This document provides a project report on setting up a lithium-ion battery assembling unit. It includes details of the market position and future demand for lithium-ion batteries, an overview of the manufacturing process, cost estimation for setting up a 167 unit per day plant, and analysis of the lithium-ion battery market in India. The report finds that the Indian lithium-ion battery market is expected to grow at a CAGR of 29.26% from 2018-2023 due to decreasing battery costs and growth in electric vehicles and renewable energy storage.

1. Project Report On Lithium-Ion Battery Assembling UnitProject Report On Lithium-Ion Battery Assembling Unit
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Language: English
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Additional Details
LITHIUM-ION BATTERY ASSEMBLING UNIT
[CODE NO.3543]
A lithium-ion battery or Li-ion battery (abbreviated as LIB) is a type of rechargeable
battery in which lithium ions move from the negative electrode to the positive electrode
during discharge and back when charging.
WORKING
As their name suggests, lithium-ion batteries are all about the movement of lithium ions:
the ions move one way when the battery charges (when it's absorbing power); they
move the opposite way when the battery discharges (when it's supplying power):
1. During charging, lithium ions (yellow circles) ow from the positive electrode (red) to
the negative electrode (blue) through the electrolyte (gray). Electrons also ow from the
positive electrode to the negative electrode, but take the longer path around the outer
circuit. The electrons and ions combine at the negative electrode and deposit lithium
there.

4. 2. When no more ions will ow, the battery is fully charged and ready to use.
3. During discharging, the ions ow back through the electrolyte from the negative
electrode to the positive electrode. Electrons ow from the negative electrode to the
positive electrode through the outer circuit, powering your laptop. When the ions and
electrons combine at the positive electrode, lithium is deposited there.
A battery is made up of an anode, cathode, separator, electrolyte, and two current
collectors (positive and negative). The anode and cathode store the lithium. The
electrolyte carries positively charged lithium ions from the anode to the cathode and vice
versa through the separator. The movement of the lithium ions creates free electrons in
the anode which creates a charge at the positive current collector. The electrical current
then ows from the current collector through a device being powered (cell phone,
computer, etc.) to the negative current collector. The separator blocks the ow of
electrons inside the battery.
COST ESTIMATION
Plant Capacity : 167.00 NOS/day
land & Building (2000)Sq.Mtr) : Rs. 2.82 Cr
Plant & Machinery : Rs. 88.00 Cr
Working Capital for 2 Months : Rs. 250.97 Cr
Total Capital Investment : Rs. 255.00 Cr
Rate of Return : 29%
Break Even Point : 32%
INTRODUCTION
WORKING
LITHIUM ION BATTERY ADVANTAGES
LITHIUM ION BATTERY DISADVANTAGES
CONSTRUCTION MATERIAL
CATHODE MATERIALS
ANODE MATERIALS
ELECTROLYTES
SEPARATORS
THERE ARE TWO TYPES OF LITHIUM-BASED BATTERIES AVAILABLE.
1. LITHIUM BATTERIES
2. LITHIUM-ION BATTERIES
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
ASSEMBLING PROCESS OF LITHIUM ION BATTERY
(1) BATTERY CELL
(A) CELL SELECTION
(B) CELL HANDLING PROCEDURE

5. (C) CELL STORAGE
(2) BATTERY PACKAGING
MODULE PACKING
BATTERY RETENSION SYSTEM
BATTERY TRAY
(3) BATTERY MANAGEMENT SYSTEM
(4) COOLING SYSTEM
(5) TESTING
EQUIPMENTS FOR ASSEMBLY
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM
2. PRE-ASSEMBLY STATION
3. AUTOMATIC MODULE ASSEMBLY STATION
4. ASSEMBLY OF SECOND SIDE PLATE
5. AUTOMATIC LINE CHANGE
6. AUTOMATIC LASER WELDING STATION
MARKET POSITION 30
INDIA LITHIUM-ION BATTERY MARKET 2018-2023: EXPECTED TO GROW
AT A CAGR OF 29.26%
INDIA LITHIUM-ION BATTERY MARKET SIZE
INDIA LITHIUM-ION BATTERY MARKET
DECREASING COST OF LITHIUM-ION BATTERIES - TO SUPPLEMENT THE DEMAND
RENEWABLE-BASED ENERGY STORAGE - OPPORTUNITY FOR GROWTH
ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET, INDIA, 2017
CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030
INDIA LITHIUM-ION BATTERIES MARKET TO GROW AT OVER 35% CAGR TILL 2020
EXPORT DATA OF LITHIUM ION BATTERY
IMPORT DATA OF LITHIUM ION BATTERY
INDIGENISATION OF LITHIUM-ION BATTERY MANUFACTURING
GLOBAL LIB PRODUCTION AND PRICE TREND
LIB DEMAND IN INDIA: PROJECTIONS FOR 2030
ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT
ANALYSIS & RECOMMENDATIONS
TOP 10 LITHIUM-ION BATTERY MANUFACTURERS IN THE WORLD
SAMSUNG SDI
PANASONIC
TOSHIBA
LG CHEM
TESLA
A123 SYSTEMS
ECOBALT SOLUTIONS
BYD
CONTEMPORARY AMPEREX TECHNOLOGY
JOHNSON CONTROLS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES

6. PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF LITHIUM-ION BATTERY
SUPPLIERS OF LITHIUM-ION CELL
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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