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Sher-E-Kashmir University Of Agricultural Sciences &
Technology, FOA, Chatha, Jammu
PROJECT REPORT: RAWE-423
Attachment To Agro-industry: BIOSTADT INDIA LTD.
CONTENTS
Introduction.
Geographical location.
Visions and value.
Objectives .
Organization structure.
Safety measures taken while in industry.
Quality assurance laboratory.
Formulation process.
Manufactured products.
Turn over of Biostadt India ltd.
Certifications.
Conclusion.
INTRODUCTION
 Biostadt India Ltd. believes that 'THE GROWTH OF INDIA IS
DIRECTLY RELATED TO THE GROWTH OF THE RURAL AREAS'.
Farmers being the central focus of rural India, it becomes necessary
to give them a helping hand by providing them with top-of-the-line
agricultural inputs and services.
 BIOSTADT INDIA LIMITED has started in 5/28/2003, which is located
in MUMBAI, Maharashtra.
 In Jammu, Biostadt started working in 04-04-2004 under Industrial
Policy 2004.
 BIOSTADT-JAMMU worked as THIRD PARTY for SYGENTA INDIA
LTD, FMC CORPORATION, GODGREJ, NAGARJUNA AGRICHEM
LTD, and INDOFIL CHEMICAL LTD and KRISHIRASYAN EXPORT
PVT LTD and mainly deals with Insecticides, Fungicides And
Herbicides.
BIL, Jammu Site ; 2005-2015
•Jammu is winter capital of state ( J & K )
• Population :1.5 million.
• Temperature : Min. 40c , Max. 450c
• Well connected with Rail , Road & Air
• Nearest Airport : 11 Km
• ESI Hospital : < 0.25 km
• Fire brigade :< 0.5 km
Jammu
Biostadt India Limited,
Lane No. 3, SIDCO
Bari Brahmana, Jammu
J&K
Geographical Location
VISION & VALUES
• Biostadt will strive for customer delight by
continuous innovation and integrity of purpose in all
our actions.
• Biostadt shall be committed to achieve consistent
growth driven by superior performance,
Empowerment and speed of action.
• Biostadt shall work together as a team in an open
and a learning environment.
• Biostadt value social responsibilities to our
stakeholders.
VALUES
SUSTAINABLE
PROFITABLE
PERFORMANCE
SERVICES TO OUR
CUSTOMERS
SAFETY, HEALTH,
ENVIRONMENTAL
RESPONSIBILITY
TEAMWORK
IMPORTANCE TO
EMPLOYEES
PRODUCT QUALITY
INTEGRITY,RESPECT
AND COMMITMENT
OBJECTIVES
• Biostadt is in the business of Serving The Farming Community
With Care And Responsibility in India and beyond.
• Biostadt, as the name suggests, will remain focused to deliver
Research Based Customized Biological Tools for sustained
productivity.
• Biostadt will provide Innovative Solutions To Improve Farm
Output through high quality seeds, Novel crop protection and
aquaculture inputs.
• Biostadt will reach out to customers through business associates,
Supported by Quality Extension Service.
• Biostadt will strive to provide One Stop Solutions For Crop,
Animal And Human Healthcare through qualified professional
powered by IT.
The organization structure includes the number of officials as well as
number of labour working in the Biostadt-Jammu at present. The total
manpower of the Biostadt:
Permanent employees- 36
Contractual employees – 150
The group of leader team which represents Biostadt India Ltd. in
Global Stage are:
Mr. Juzar S. Khorakiwala- Chairman & Managing Director
Mr. Devendra K. Chopra- Group Chief Executive Officer
Mr. Satish Kamath- CFO & Company Secretary
ORGANIZATION STRUCTURE
Mr. Nitin Sonar
(Vice President)
Mr. Chetan Chouhan
(Asstt. Manager Material
Management
Mr. Kuldeep Raj
(Asstt. Manager
Finance)
Mr. Sushil Dhiman
(Sr. Executive QAD)
Mr. Anil Sarmal
(Asstt. Manager
Safety)
Mr. Kuldeep
Sharma (Sr.
Executive Maint.)
Supervisory Staff
Mr. Rajeeb Singh
(Executive Prod.)
R.Prashar
Gulzar
Sudesh
Kumar
Anil
kumar
Mr. Soni Kumar
(Executive Electrical)
Mr. J.K.Sedha
( Sr. Manager)
Mr. Amit Nag
( Manager
Production)
Dev Raj
Mukesh
Kumar
Naresh
chand
Rohit
Dhiman Dharminder
Hushar
singh
Harvinder
Saroj
pathak
Arun kalla
Technical Staff
Som Nath
Rajneesh Kumar
3 Technician on
casual roll
Lab Staff
Nirdosh Singh
Mohit kumar
Rupinder Sharma
Adm. & Account
Staff
Satya Dev Sharma
Pawan Sharma
Buaditta verma
Ashwani kumar
Store Staff
Satish Kumar
Naryan Dass
Roshan Lal
2 supervisors on
casual roll
Organogram
SAFETY MEASURES TAKEN WHILE IN
PESTICIDES INDUSTRY
• In, “BIOSTADT INDIA LIMITED”, the health and safety of employees is
the first preference and it is followed as per the recommended
standards approved by Government of India. The following are the
criteria for workers, employees as well as visitors to enter the pesticides
industry:
• Entry
• Safety Plans: To achieve 100% safety of employees working in the
company, one should follow the Domino’s Theory to avoid uncertain
accidents.
MISTAKES OF PEOPLE
• Product information: It is named as MSDS or SDS (Material Safety Data Sheet or
Safety Data Sheet); is a document that contains information on the potential health effects
of exposure to chemicals, or other potentially dangerous substances and on safe working
procedures when handling chemical products. The information that is contained in the
labels are as:
a) Contents, by chemical and common name.
b) Fire hazard
c) Toxicity hazard
d) Storage and handling precautions
e) First aid for inhalation, ingestion and contact with skin or eyes and many more.
• Protection plan: it includes;
i. Personal Protective Clothing And Equipments.
ii. First Aid
iii. Fire Equipments And Emergency Plans
Figure showing fire tetrahedron as below:
• Sanitation And Personal Hygiene:
i. Eating and food preparation is prohibited in working areas.
ii. Smoking is prohibited in areas where pesticides are present.
iii. One should wash their hands, face, fore-arms after in contact with the
contaminated equipments or pesticides.
iv. One should not use solvents to avoid the skin absorption of pesticides.
• Engineering Controls:
a. Exhaust Ventilations should be used to control air-borne process emissions.
b. Use of Scrubbers; for liquid formulations.
c. Use of Dust Collectors; for powdered formulations.
d. For waste disposal; use of Effluent Treatment Plant (ETP).
QUALITY ASSURANCE LABORATORY
• The mission of Biostadt India Limited is to uplift their Research and
Development facility at Jammu through processes, equipment,
consumables and procedures to meet the requisite needs of every
customer. The QA Lab is in place which is playing a vital role in the
development of new products and processes in the following areas:
I. Analytical Work
II. Formulation Development
III. Packaging Development
IV. Biotechnology
• The equipments that are used in the BIOSTADT INDIA LTD. laboratories
are named as below:
I. High performance liquid chromatography- HPLC
II. Gas chromatography
III. pH meter
IV. Titration unit and many more.
The Pictures Taken While Working In The Quality Assurance
Laboratory Are Shown Below:
FORMULATION PROCESS: FOR DRY AND LIQUID
FORMULATION
Pictures Of Formulation Area
MANUFACTURED PRODUCTS
 The manufacturing facility of Biostadt India Limited deals with all sectors
of Agrochemicals, Bio pesticides; Bio-fertilizers. The number of products have
been formulated in the Biostadt India Ltd located in Jammu, given below is the
list of the products:
CARDENDAZIM-12%+MANCOZEB-
63%WP
CARTAP HCL-50%SP HEXACONAZEB-5%SC
HEXACONAZOLE-5%EC ACETAMIPRID-20%SP MEXYTHIAZOX-5.45%EC
IMIDACLOPRID-17.8%SL PRETILOCHLOR-50%EC THIOPHANATE METHYL-70%WP
PROPICONAZOLE-25%EC CHLOROPYRIPHOS-20%EC MYCLOBUTANIL-10%WP
CYPERMETHRIN-10%EC CHLOROPYRIPHOS-
50%+CYPERMETHRIN-5%EC
BUPROFEZIN-25%SC
CYPERMETHRIN-25%EC QUINALPHOS-25%EC LAMDACYHALOTHRIN-5%EC
KASUGAMYCIN-3%SL PROFENFOS-50%EC
THIOMETHOXAM-25%WG ALPHAMETHRIN-10%EC
CERTIFICATION
All the manufacturing divisions are certified to ISO 9001, ISO14001 &
OHSAS 18001.
Biostadt India ltd. - Jammu has formulated about 22 Pesticides
including insecticides, fungicides and herbicides with the Production
Capacity Of 24850KL/MT.
So, the Overall Turnover of the company is about approx. Rs.300
crores.
TURNOVER OF BIOSTADT INDIA LTD.
CONCLUSION
Biostadt India Ltd. believes that 'the growth of India is directly related to the
growth of the rural areas'.
• It helps in providing the farmers not just customized products but
customized solutions, Developing And Evaluating Products And
Processes for improving their satisfaction.
• Biostadt offers the best list of Farm Protection And Associated Products
in India.
• It provides a platform to young graduates to practically learn various useful
things like Laboratory Exercises , Acquisition Of Technological,
Managerial And Communication Skills Among The Students.
• Moreover, it open doors for Self Employment.
• Therefore, it results in the overall development of the one’s personality.
Project report on industrial visit

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Project report on industrial visit

  • 1. Sher-E-Kashmir University Of Agricultural Sciences & Technology, FOA, Chatha, Jammu PROJECT REPORT: RAWE-423 Attachment To Agro-industry: BIOSTADT INDIA LTD.
  • 2. CONTENTS Introduction. Geographical location. Visions and value. Objectives . Organization structure. Safety measures taken while in industry. Quality assurance laboratory. Formulation process. Manufactured products. Turn over of Biostadt India ltd. Certifications. Conclusion.
  • 3. INTRODUCTION  Biostadt India Ltd. believes that 'THE GROWTH OF INDIA IS DIRECTLY RELATED TO THE GROWTH OF THE RURAL AREAS'. Farmers being the central focus of rural India, it becomes necessary to give them a helping hand by providing them with top-of-the-line agricultural inputs and services.  BIOSTADT INDIA LIMITED has started in 5/28/2003, which is located in MUMBAI, Maharashtra.  In Jammu, Biostadt started working in 04-04-2004 under Industrial Policy 2004.  BIOSTADT-JAMMU worked as THIRD PARTY for SYGENTA INDIA LTD, FMC CORPORATION, GODGREJ, NAGARJUNA AGRICHEM LTD, and INDOFIL CHEMICAL LTD and KRISHIRASYAN EXPORT PVT LTD and mainly deals with Insecticides, Fungicides And Herbicides.
  • 4. BIL, Jammu Site ; 2005-2015 •Jammu is winter capital of state ( J & K ) • Population :1.5 million. • Temperature : Min. 40c , Max. 450c • Well connected with Rail , Road & Air • Nearest Airport : 11 Km • ESI Hospital : < 0.25 km • Fire brigade :< 0.5 km Jammu Biostadt India Limited, Lane No. 3, SIDCO Bari Brahmana, Jammu J&K Geographical Location
  • 5. VISION & VALUES • Biostadt will strive for customer delight by continuous innovation and integrity of purpose in all our actions. • Biostadt shall be committed to achieve consistent growth driven by superior performance, Empowerment and speed of action. • Biostadt shall work together as a team in an open and a learning environment. • Biostadt value social responsibilities to our stakeholders.
  • 6. VALUES SUSTAINABLE PROFITABLE PERFORMANCE SERVICES TO OUR CUSTOMERS SAFETY, HEALTH, ENVIRONMENTAL RESPONSIBILITY TEAMWORK IMPORTANCE TO EMPLOYEES PRODUCT QUALITY INTEGRITY,RESPECT AND COMMITMENT
  • 7. OBJECTIVES • Biostadt is in the business of Serving The Farming Community With Care And Responsibility in India and beyond. • Biostadt, as the name suggests, will remain focused to deliver Research Based Customized Biological Tools for sustained productivity. • Biostadt will provide Innovative Solutions To Improve Farm Output through high quality seeds, Novel crop protection and aquaculture inputs. • Biostadt will reach out to customers through business associates, Supported by Quality Extension Service. • Biostadt will strive to provide One Stop Solutions For Crop, Animal And Human Healthcare through qualified professional powered by IT.
  • 8. The organization structure includes the number of officials as well as number of labour working in the Biostadt-Jammu at present. The total manpower of the Biostadt: Permanent employees- 36 Contractual employees – 150 The group of leader team which represents Biostadt India Ltd. in Global Stage are: Mr. Juzar S. Khorakiwala- Chairman & Managing Director Mr. Devendra K. Chopra- Group Chief Executive Officer Mr. Satish Kamath- CFO & Company Secretary ORGANIZATION STRUCTURE
  • 9. Mr. Nitin Sonar (Vice President) Mr. Chetan Chouhan (Asstt. Manager Material Management Mr. Kuldeep Raj (Asstt. Manager Finance) Mr. Sushil Dhiman (Sr. Executive QAD) Mr. Anil Sarmal (Asstt. Manager Safety) Mr. Kuldeep Sharma (Sr. Executive Maint.) Supervisory Staff Mr. Rajeeb Singh (Executive Prod.) R.Prashar Gulzar Sudesh Kumar Anil kumar Mr. Soni Kumar (Executive Electrical) Mr. J.K.Sedha ( Sr. Manager) Mr. Amit Nag ( Manager Production) Dev Raj Mukesh Kumar Naresh chand Rohit Dhiman Dharminder Hushar singh Harvinder Saroj pathak Arun kalla Technical Staff Som Nath Rajneesh Kumar 3 Technician on casual roll Lab Staff Nirdosh Singh Mohit kumar Rupinder Sharma Adm. & Account Staff Satya Dev Sharma Pawan Sharma Buaditta verma Ashwani kumar Store Staff Satish Kumar Naryan Dass Roshan Lal 2 supervisors on casual roll Organogram
  • 10. SAFETY MEASURES TAKEN WHILE IN PESTICIDES INDUSTRY • In, “BIOSTADT INDIA LIMITED”, the health and safety of employees is the first preference and it is followed as per the recommended standards approved by Government of India. The following are the criteria for workers, employees as well as visitors to enter the pesticides industry: • Entry • Safety Plans: To achieve 100% safety of employees working in the company, one should follow the Domino’s Theory to avoid uncertain accidents. MISTAKES OF PEOPLE
  • 11. • Product information: It is named as MSDS or SDS (Material Safety Data Sheet or Safety Data Sheet); is a document that contains information on the potential health effects of exposure to chemicals, or other potentially dangerous substances and on safe working procedures when handling chemical products. The information that is contained in the labels are as: a) Contents, by chemical and common name. b) Fire hazard c) Toxicity hazard d) Storage and handling precautions e) First aid for inhalation, ingestion and contact with skin or eyes and many more.
  • 12. • Protection plan: it includes; i. Personal Protective Clothing And Equipments. ii. First Aid iii. Fire Equipments And Emergency Plans Figure showing fire tetrahedron as below:
  • 13. • Sanitation And Personal Hygiene: i. Eating and food preparation is prohibited in working areas. ii. Smoking is prohibited in areas where pesticides are present. iii. One should wash their hands, face, fore-arms after in contact with the contaminated equipments or pesticides. iv. One should not use solvents to avoid the skin absorption of pesticides.
  • 14. • Engineering Controls: a. Exhaust Ventilations should be used to control air-borne process emissions. b. Use of Scrubbers; for liquid formulations. c. Use of Dust Collectors; for powdered formulations. d. For waste disposal; use of Effluent Treatment Plant (ETP).
  • 15. QUALITY ASSURANCE LABORATORY • The mission of Biostadt India Limited is to uplift their Research and Development facility at Jammu through processes, equipment, consumables and procedures to meet the requisite needs of every customer. The QA Lab is in place which is playing a vital role in the development of new products and processes in the following areas: I. Analytical Work II. Formulation Development III. Packaging Development IV. Biotechnology • The equipments that are used in the BIOSTADT INDIA LTD. laboratories are named as below: I. High performance liquid chromatography- HPLC II. Gas chromatography III. pH meter IV. Titration unit and many more.
  • 16. The Pictures Taken While Working In The Quality Assurance Laboratory Are Shown Below:
  • 17. FORMULATION PROCESS: FOR DRY AND LIQUID FORMULATION
  • 19. MANUFACTURED PRODUCTS  The manufacturing facility of Biostadt India Limited deals with all sectors of Agrochemicals, Bio pesticides; Bio-fertilizers. The number of products have been formulated in the Biostadt India Ltd located in Jammu, given below is the list of the products: CARDENDAZIM-12%+MANCOZEB- 63%WP CARTAP HCL-50%SP HEXACONAZEB-5%SC HEXACONAZOLE-5%EC ACETAMIPRID-20%SP MEXYTHIAZOX-5.45%EC IMIDACLOPRID-17.8%SL PRETILOCHLOR-50%EC THIOPHANATE METHYL-70%WP PROPICONAZOLE-25%EC CHLOROPYRIPHOS-20%EC MYCLOBUTANIL-10%WP CYPERMETHRIN-10%EC CHLOROPYRIPHOS- 50%+CYPERMETHRIN-5%EC BUPROFEZIN-25%SC CYPERMETHRIN-25%EC QUINALPHOS-25%EC LAMDACYHALOTHRIN-5%EC KASUGAMYCIN-3%SL PROFENFOS-50%EC THIOMETHOXAM-25%WG ALPHAMETHRIN-10%EC
  • 20. CERTIFICATION All the manufacturing divisions are certified to ISO 9001, ISO14001 & OHSAS 18001.
  • 21. Biostadt India ltd. - Jammu has formulated about 22 Pesticides including insecticides, fungicides and herbicides with the Production Capacity Of 24850KL/MT. So, the Overall Turnover of the company is about approx. Rs.300 crores. TURNOVER OF BIOSTADT INDIA LTD.
  • 22. CONCLUSION Biostadt India Ltd. believes that 'the growth of India is directly related to the growth of the rural areas'. • It helps in providing the farmers not just customized products but customized solutions, Developing And Evaluating Products And Processes for improving their satisfaction. • Biostadt offers the best list of Farm Protection And Associated Products in India. • It provides a platform to young graduates to practically learn various useful things like Laboratory Exercises , Acquisition Of Technological, Managerial And Communication Skills Among The Students. • Moreover, it open doors for Self Employment. • Therefore, it results in the overall development of the one’s personality.