Project Management
7 Forces of Project based management, New
product development process and project
leadership


                                                23rd January 2013
    Nihal Ranjan
                                            Magna Rico Power train
Agenda



1   Seven Forces model of project based management


2   Internal Implementation


3   External Implementation


4   New Product Development process

5   What a leader do to ensure success of project
Seven forces model of project based management


                    Internal to project

   Definition                                           Attitudes
   Objectives                                          Commitment
   Scope                   People                      Motivation
   Technology              Leadership                 Support
   Design                  Management                 Right 1st time
   Resourcing              Teamwork                   Shared Vision
                            Influence
                            IR

                                Project Drivers
                 Organization              Systems
                 Roles                    Planning
                 Resources                Control
   Sponsorship   Type                     Reporting   Context
                 Contract                 Quality     Political
   Benefit
                 Strategy                 Risk        Economic
   Finance
                                                        Social
   Value
                                                        Environment
   Schedule
                                                        Legal
   Urgency
                   External to project
Internal Implementation

People                          Systems                      Organization

1   The leadership of           2   tAn   Internal system    3   The       organization
    sponsor organization            should be in place for       structure should be
    creates                a        planning of project,         defined in such a way
    management                      timely reporting based       that all people in
    structure which allows          on         measurable        project has clear roles
    teamwork by using               parameters.                  supported            by
    its   influence      that       In case of deviation         sufficient resources.
    leads to harmonious             from original plan a         The         contractual
    industrial relation.            control     mechanism        relationship between
    The team should be              should be in place           parties ( supplier and
    connected in such a                                          customer) is clearly
    way that all functions                                       defined to protect
    of a project have                                            from any ambiguity in
    same shared value.                                           future    based      on
                                                                 organizational
                                                                 strategy
External Implementation

Definition                       Sponsorship                    Attitude/Context

 1   The       sponsor      of   2   The project benefit to     3    The commitment of all
     project should define           sponsor/stakeholder             stakeholders            is
     clear objective of              is defined at start of          achievable,
     project      with    well       project,       financial        stakeholders          are
     defined scope and               closure of project              motivated to ensure
     limitations. It is also         before work begin is            higher yield.
     important       to   use        of    importance      to        All stakeholders are
     technologies        which       ensure       economic           connected        through
     are      reliable/proven        value     addition    is        common             shared
     and      have      robust       achieved              at        vision, mission and
     design                          completion            of        goal.
                                     schedule of project.            While defining project,
                                     The      sponsor      of        its objective, it is must
                                     project should also             to mitigate any risk
                                     ensure     that     any         involved with political,
                                     possible pitfalls in            social,     economical,
                                     project can be taken            environmental         and
                                     care of by deploying            legal risk.
 Your own footer                     control measures in                              Your Logo
                                     urgency.
New Product Development Process
Based on PERT (Project evaluation and review technique)




Product   Conceptu    Detailed                  Pilot       Initial
                                 Prototype                Production
Concept   al Design   Design                 Production
Product Concept


 •   Market Scanning/ Customer understanding
 •   Idea generation
 •   Initial screening
 •   Preliminary assessment (technical, financial, market)
 •   Benchmarking and competitor study
 •   Product brief document generation
 •   Review by product development council
 •   Core team formation
 •   Detailed Assessment / quality function deployment
 •   Product concept document
Conceptual Design


 •   Preparation and evaluation of options
 •   3D layout, mock-up, preliminary bill of material (BOM)
 •   Finalize concept, target specification sign off
 •   Make or buy for system, supplier identification
 •   Review, business case approval
 •   Project team formation
 •   Target cost deployment ( system and subsystem)
 •   Data acquisition and testing requirements
 •   Project plan preparation
Detailed Design


 •   Target cost to component level
 •   Outline design, calculation and preliminary drawing release
 •   Make Vs Buy for components
 •   Drawing review with supplier input
 •   DFMEA for critical components/modification
 •   Sign-off with proprietary suppliers/drawing release
 •   CAE analysis for critical components/modification
 •   Application of concurrent design tools/modification
 •   Generation 1 build and test
 •   Level 2 drawing release production/tooling plan
Prototype making


 •   PFMEA for all critical components
 •   Tooling & fixture completion/ tooling trials
 •   Generation 2 build and test
 •   Build batch for market seeding
 •   Seeding completion
 •   Pilot launch preparation for all market areas
Pilot Production


 •   Plan pilot and initial batch quantities
 •   Readiness for production and operator training
 •   Start pilot production batch after management approval
 •   Send pilot to test market and collect feedback
 •   Resolve issue, implement improvements
Initial production


 •   Launch preparation for mass production
 •   Manufacturing ramp up
 •   Manufacture, sell and monitor initial batch
 •   Monitor lot for quality assurance handover
 •   Close project and documentation
 •   Monitor and resolve customer complaints (on-going)
What a leader do to ensure success of project



 1
     • People own what they participate in creating

 2
     • People are inspired by what is meaningful to them

 3
     • Defining interdependencies lead to commitment by team members

 4
     • Shared information lead to increased buy in from team members

 5
     • Leaders appreciation of team member and team, motivate team

 6
     • A successful team is built by environment of mutual trust and respect

 7
     • A leader empower the team
THANK YOU!

Project management

  • 1.
    Project Management 7 Forcesof Project based management, New product development process and project leadership 23rd January 2013 Nihal Ranjan Magna Rico Power train
  • 2.
    Agenda 1 Seven Forces model of project based management 2 Internal Implementation 3 External Implementation 4 New Product Development process 5 What a leader do to ensure success of project
  • 3.
    Seven forces modelof project based management Internal to project Definition Attitudes Objectives Commitment Scope People Motivation Technology Leadership Support Design Management Right 1st time Resourcing Teamwork Shared Vision Influence IR Project Drivers Organization Systems Roles Planning Resources Control Sponsorship Type Reporting Context Contract Quality Political Benefit Strategy Risk Economic Finance Social Value Environment Schedule Legal Urgency External to project
  • 4.
    Internal Implementation People Systems Organization 1 The leadership of 2 tAn Internal system 3 The organization sponsor organization should be in place for structure should be creates a planning of project, defined in such a way management timely reporting based that all people in structure which allows on measurable project has clear roles teamwork by using parameters. supported by its influence that In case of deviation sufficient resources. leads to harmonious from original plan a The contractual industrial relation. control mechanism relationship between The team should be should be in place parties ( supplier and connected in such a customer) is clearly way that all functions defined to protect of a project have from any ambiguity in same shared value. future based on organizational strategy
  • 5.
    External Implementation Definition Sponsorship Attitude/Context 1 The sponsor of 2 The project benefit to 3 The commitment of all project should define sponsor/stakeholder stakeholders is clear objective of is defined at start of achievable, project with well project, financial stakeholders are defined scope and closure of project motivated to ensure limitations. It is also before work begin is higher yield. important to use of importance to All stakeholders are technologies which ensure economic connected through are reliable/proven value addition is common shared and have robust achieved at vision, mission and design completion of goal. schedule of project. While defining project, The sponsor of its objective, it is must project should also to mitigate any risk ensure that any involved with political, possible pitfalls in social, economical, project can be taken environmental and care of by deploying legal risk. Your own footer control measures in Your Logo urgency.
  • 6.
    New Product DevelopmentProcess Based on PERT (Project evaluation and review technique) Product Conceptu Detailed Pilot Initial Prototype Production Concept al Design Design Production
  • 7.
    Product Concept • Market Scanning/ Customer understanding • Idea generation • Initial screening • Preliminary assessment (technical, financial, market) • Benchmarking and competitor study • Product brief document generation • Review by product development council • Core team formation • Detailed Assessment / quality function deployment • Product concept document
  • 8.
    Conceptual Design • Preparation and evaluation of options • 3D layout, mock-up, preliminary bill of material (BOM) • Finalize concept, target specification sign off • Make or buy for system, supplier identification • Review, business case approval • Project team formation • Target cost deployment ( system and subsystem) • Data acquisition and testing requirements • Project plan preparation
  • 9.
    Detailed Design • Target cost to component level • Outline design, calculation and preliminary drawing release • Make Vs Buy for components • Drawing review with supplier input • DFMEA for critical components/modification • Sign-off with proprietary suppliers/drawing release • CAE analysis for critical components/modification • Application of concurrent design tools/modification • Generation 1 build and test • Level 2 drawing release production/tooling plan
  • 10.
    Prototype making • PFMEA for all critical components • Tooling & fixture completion/ tooling trials • Generation 2 build and test • Build batch for market seeding • Seeding completion • Pilot launch preparation for all market areas
  • 11.
    Pilot Production • Plan pilot and initial batch quantities • Readiness for production and operator training • Start pilot production batch after management approval • Send pilot to test market and collect feedback • Resolve issue, implement improvements
  • 12.
    Initial production • Launch preparation for mass production • Manufacturing ramp up • Manufacture, sell and monitor initial batch • Monitor lot for quality assurance handover • Close project and documentation • Monitor and resolve customer complaints (on-going)
  • 13.
    What a leaderdo to ensure success of project 1 • People own what they participate in creating 2 • People are inspired by what is meaningful to them 3 • Defining interdependencies lead to commitment by team members 4 • Shared information lead to increased buy in from team members 5 • Leaders appreciation of team member and team, motivate team 6 • A successful team is built by environment of mutual trust and respect 7 • A leader empower the team
  • 14.