SCORE is a programme of the International Labour Organization (ILO) that supports small and medium sized enterprises to grow and create more and better jobs.
technical manager with 23 years in manufacturing of consumer products, automotive products & materials science. Skills include project management, data analysis, research & development, technical business development
Lean production supply chain management as driver towards enhancing product q...이현수 Mohd Shukri Hajinoor
Agus, Arawati & Mohd Shukri Hajinoor. 2012. Lean production supply chain management as driver towards enhancing product quality and business performance: case study of manufacturing companies in Malaysia. International Journal of Quality & Reliability Management, 29 (1)
Implementing Business Excellence and Innovation Methods provides a solid understanding of how to implement business excellence and innovation techniques in any organization. Lean Six Sigma Green Belt certification is also offered through this series.
In recent years, concern for quality in the ICT sector has increased, so that many companies are looking for models and certifications that allow them to demonstrate to customers and to the market their commitment to quality, industry best practices and international standards.
The first decision to be taken by a company, that wants to implement an improvement program, is the choice of process model or standard to be used as roadmap on the path of continuous improvement. On some occasions, there may be no choice to be made because, the sector itself, the requirements of a government or of large buyers have already established which is the a reference model. However, in other cases, it is necessary to define what are the business objectives of the company, and then, define the improvement project and the process model that best fits their needs.
This presentation gives an overview of the components that are part of a successful improvement program and places special emphasis on the most recognized models in the market (EFQM, ISO 9001, COBIT, People CMM, CMMI, ITMARK, IDEAL), especially the scope and structure of each one. Exercises will be presented to reinforce the theory and allow interaction with participants.
technical manager with 23 years in manufacturing of consumer products, automotive products & materials science. Skills include project management, data analysis, research & development, technical business development
Lean production supply chain management as driver towards enhancing product q...이현수 Mohd Shukri Hajinoor
Agus, Arawati & Mohd Shukri Hajinoor. 2012. Lean production supply chain management as driver towards enhancing product quality and business performance: case study of manufacturing companies in Malaysia. International Journal of Quality & Reliability Management, 29 (1)
Implementing Business Excellence and Innovation Methods provides a solid understanding of how to implement business excellence and innovation techniques in any organization. Lean Six Sigma Green Belt certification is also offered through this series.
In recent years, concern for quality in the ICT sector has increased, so that many companies are looking for models and certifications that allow them to demonstrate to customers and to the market their commitment to quality, industry best practices and international standards.
The first decision to be taken by a company, that wants to implement an improvement program, is the choice of process model or standard to be used as roadmap on the path of continuous improvement. On some occasions, there may be no choice to be made because, the sector itself, the requirements of a government or of large buyers have already established which is the a reference model. However, in other cases, it is necessary to define what are the business objectives of the company, and then, define the improvement project and the process model that best fits their needs.
This presentation gives an overview of the components that are part of a successful improvement program and places special emphasis on the most recognized models in the market (EFQM, ISO 9001, COBIT, People CMM, CMMI, ITMARK, IDEAL), especially the scope and structure of each one. Exercises will be presented to reinforce the theory and allow interaction with participants.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Lean Manufacturing in Public Services:Prospects for Value Creation
Ayham Jaaron and Chris Backhouse
Manufacturing Organisation Research Group
The Wolfson School of Mechanical and Manufacturing Engineering
Loughborough University, UK
Presented at:
IESS1.0 , Geneva, Switzerland
17-19 February 2010
A Study of Implementation and Impact of Total Quality Management on Construct...YogeshIJTSRD
Today the whole world is being very competitive not only in developed country but also in developing and underdeveloped country. Indian economy is very fast developing economy in whole world. In India, construction industries are playing vital role to develop India. Now a day’s in construction industries, not only big but also small construction companies is very competitive and in many companies is trying very hard not only to satisfy their customer’s needs but where possible exceed them. This can only be achieved through cost reduction, improvement in Quality, increased customer satisfaction and a constant effort towards world class organizations. In order for companies to survive and grow in the future, it is essential that they deliver high quality construction and services. Those that can deliver quality are the ones that will prosper in the next century. The Indian construction industry as compared with Construction Company of developed countries is being viewed as one with poor quality emphasis compared to other sectors like, the manufacturing and service sectors. Total quality management TQM is increasingly being adopted by construction companies as an initiative to solve quality problems in the construction industry and to meet the needs of the customer continuously. TQM has the potential to improve business results, greater customer orientation and satisfaction, worker involvement and fulfillment, team working and better management of workers within companies. However, construction firms have been continually struggling with its implementation. The implementation of a TQM within the organization requires a cultural change and its being recognized as an important aspect of total quality development. Dhananjay | Rakesh Sakale "A Study of Implementation and Impact of Total Quality Management on Construction Industries: Approach to Small Construction Organization" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-3 , April 2021, URL: https://www.ijtsrd.com/papers/ijtsrd41103.pdf Paper URL: https://www.ijtsrd.com/engineering/civil-engineering/41103/a-study-of-implementation-and-impact-of-total-quality-management-on-construction-industries-approach-to-small-construction-organization/dhananjay
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Lean Manufacturing in Public Services:Prospects for Value Creation
Ayham Jaaron and Chris Backhouse
Manufacturing Organisation Research Group
The Wolfson School of Mechanical and Manufacturing Engineering
Loughborough University, UK
Presented at:
IESS1.0 , Geneva, Switzerland
17-19 February 2010
A Study of Implementation and Impact of Total Quality Management on Construct...YogeshIJTSRD
Today the whole world is being very competitive not only in developed country but also in developing and underdeveloped country. Indian economy is very fast developing economy in whole world. In India, construction industries are playing vital role to develop India. Now a day’s in construction industries, not only big but also small construction companies is very competitive and in many companies is trying very hard not only to satisfy their customer’s needs but where possible exceed them. This can only be achieved through cost reduction, improvement in Quality, increased customer satisfaction and a constant effort towards world class organizations. In order for companies to survive and grow in the future, it is essential that they deliver high quality construction and services. Those that can deliver quality are the ones that will prosper in the next century. The Indian construction industry as compared with Construction Company of developed countries is being viewed as one with poor quality emphasis compared to other sectors like, the manufacturing and service sectors. Total quality management TQM is increasingly being adopted by construction companies as an initiative to solve quality problems in the construction industry and to meet the needs of the customer continuously. TQM has the potential to improve business results, greater customer orientation and satisfaction, worker involvement and fulfillment, team working and better management of workers within companies. However, construction firms have been continually struggling with its implementation. The implementation of a TQM within the organization requires a cultural change and its being recognized as an important aspect of total quality development. Dhananjay | Rakesh Sakale "A Study of Implementation and Impact of Total Quality Management on Construction Industries: Approach to Small Construction Organization" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-3 , April 2021, URL: https://www.ijtsrd.com/papers/ijtsrd41103.pdf Paper URL: https://www.ijtsrd.com/engineering/civil-engineering/41103/a-study-of-implementation-and-impact-of-total-quality-management-on-construction-industries-approach-to-small-construction-organization/dhananjay
Total Quality Management Project Charter for HP IndiaKaustav Lahiri
TQM is an integrated organizational approach in delighting customers (both external and internal) by meeting their expectations on a continuous basis through everyone involved with the organizational working on continuous improvement in all products/processes along with proper problem solving methodology.
International Journal of Business and Management Invention (IJBMI)inventionjournals
International Journal of Business and Management Invention (IJBMI) is an international journal intended for professionals and researchers in all fields of Business and Management. IJBMI publishes research articles and reviews within the whole field Business and Management, new teaching methods, assessment, validation and the impact of new technologies and it will continue to provide information on the latest trends and developments in this ever-expanding subject. The publications of papers are selected through double peer reviewed to ensure originality, relevance, and readability. The articles published in our journal can be accessed online
Project Report
On
PRODUCTIVITY IMPROVEMENT THROUGH TOTAL QUALITY MANAGEMENT
Submitted in partial fulfilment of requirements
For the award of the Degree of
BACHELOR OF ENGINEERING
IN
PRODUCTION ENGINEERING
By
ABHINANDAN KUMAR
Under the guidance of
Prof. KAPIL DEV PRASAD
Department of Production Engineering
DEPARTMENT OF PRODUCTION ENGINEERING
BIRLA INSTITUTE OF TECHNOLOGY, MESRA, RACHI
2014
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Sustaining Competitive and Responsible Enterprises
1. Sustaining Competitive
and Responsible Enterprise
Supporting small and medium-sized enterprises
to grow and create better jobs
Introduction to the ILO SCORE programme
SC RE SUSTAINING COMPETITIVE AND RESPONSIBLE ENTERPRISES
2. The ILO’s Sustaining Competitive and Responsible
Enterprises programme (SCORE) aims to improve
productivity and quality among small and medium
enterprises (SMEs) by building good workplace
practices. SCORE operates in manufacturing and service
sectors and industry clusters, providing assistance
through regional and national training organizations
and industry associations. The programme combines
modular in-class training with on-site counselling and
on-the-job learning. It also works closely with employee
organizations and trade unions to promote better
working conditions through workplace cooperation.
The overall objective of the programme is to assist
SMEs in becoming more sustainable through being
cleaner, more productive and competitive and pro-
viding more sustainable and decent employment. To
achieve this, the project is expected to deliver the
following outcomes.
3. score makes enter
SCORE MakES EnTERpRISES MORE COMpETITIvE In naTIOnaL and gLObaL MaRkETS
OuTCOME 1: Industry associations can market and coordinate enterprise
upgrading services to their local members.
The project will operate in a sustainable manner by supporting industry
associations in targeted sectors and clusters, which will allow the larger
scale delivery of enterprise development services.
OuTCOME 2: Service providers can effectively deliver training and advisory
OvERaLL ObjECTIvE: services for workplace upgrading on a commercially sustainable basis.
CLEanER, MORE pROduCTIvE
The project aims to place a product in the market for business services.
and COMpETITIvE SMEs
Sustainability will be balanced on three pillars: financial (sound market
pROvIdE SuSTaInabLE and delivery), institutional (build national and local capacity) and technical
dECEnT EMpLOyMEnT. (capacity building at enterprise, trainer and institutional levels).
OuTCOME 3: progressive workplace practices are shared and disseminated at the
local, national and global level in collaboration with labour inspectorate services
and mass media.
The up-scaling strategy of the project relies on two main components: mass
media based social marketing campaign to reach more workers and managers
and the selection of a national counterpart with the capacity to replicate the
intervention in new parts of each country.
3
4. SCORE will bE aCtiv
SCORE wILL bE aCTIvE In 6 COunTRIES and SEvERaL Sub SECTORS
COLOMbIa Ghana SOuTh aFRICa InDIa InDOnESIa ChIna
Flowers and TbD Tourism TbD automotive automotive
textiles sector textiles and electronics
5. vE in 6 COuntRiES and
SCORE builds on the results of previous ILO efforts
in China, Vietnam, Sri Lanka and South africa to
improve working conditions and increase enterprise
productivity and quality. These represented key part-
nership projects between the ILO and the Swiss State
Secretariat for Economic affairs (SECO) including
the facilitation of an enhanced partnership between
ILO and unIDO for collaboration on development and
capacity building interventions to improve productivity
and environmental management.
The SCORE training programme contains five mod-
ules. Each module is covered by a two-day workshop
facilitated by a module expert. The modules introduce
participants to the basic concepts of the topic and
provide them with an opportunity to learn about the
various tools that can help to make improvements in
the subject area.
5
6. Training modules
SCORE TRaInIng MOduLES MOduLE 2
Quality Management
• Quality principles
• Costs and benefits of quality
• Continuous quality improvement
through TQM
MOduLE 5 MOduLE 1 MOduLE 3
Organize your physical workplace workplace Cooperation productivity and Cleaner
to be Safe and Healthy production
• Set goals and analyze business
• what is productivity
• Identifing risks to health and safety
• achieve results through people
• Improving productivity through people
• building health and safety systems
• better workplace cooperation
• Improving productivity through
• Establishing a joint workplace health
• Tools and resources cleaner production
and safety committee
• Measure progress • The business case for cleaner production
• Set standards and implement policy
MOduLE 4
Organize your people to be
Motivated and productive
• How to define and implement an
efficient HR strategy
• External factors affecting the HRM in-
cluding International Labour Standards
7. s
> Two day classroom training,
per module for managers and
workers
> Local experts provide follow-up
counseling, on site, to help
the enterprise implement what
they have learned
> Worker / Manager approach to
continuous improvement
7
8. ExamplEs of rEs
ExAMPLES Of RESPONSIBLE wORkPLACE PRACTICES ThAT BENEfIT yOUR BUSINESS
> People are at the heart of competitive enterprises use
workplace cooperation to tap into their knowledge
and harness their potential
> Respecting workers’ rights means not only compli-
ance with labour standards but also direct benefits
for your business
> Daily worker-supervisor line meetings provide an
opportunity to solve problems on the spot
> Internet and cell phones offer innovative ways to
share information
> Replacing employees is a costly process – Pro-
viding satisfactory working conditions lowers labour
turnover
> Paying more than minimum wage can make the
difference between your employees staying with
you or leaving for a competitor
> Preventing accidents protects your employees and
saves costs
9. RESuLTS fROM fIRM-LEvEL aCTIOn
benefits of SCORE • A garment factory in Sri Lanka introduced 5S and a
quality assurance system and achieved a 50% reduc-
tion in defects in 4 months and noticed improvements
SMEs > access to national and global markets by in staff motivation
meeting buyer requirements and national
labour law requirements • A Vietnamese factory producing steel structures
> Increased productivity and quality, as well introduced workplace cooperation. within 9 months,
as healthier, more committed employees raw material wastage decreased by 60%, on-time
delivery increased by 24% which allowed the company
> More decent work opportunities in a to increase wages by 40%
wORkERS
healthier workplace in compliance with
• A Chinese knitting firm introduced anti-discrimination
national standards
policies and transparent hiring practices which im-
proved the quality of staff
LOCAL > Improved capacity for SME upgrading
among local associations and business • An Indian metal works firm established an enterprise
CLUSTERS
development service providers improvement team which implemented production
> Joint action between enterprise to changes that reduced scrap materials by 80%
address common problems
• Better machine maintenance in a Vietnamese printing
firm reduced operational costs by 25%.
Indirect benefits to:
NATIONAL AND > More competitive suppliers
INTERNATIONAL > Lower risk of bad SME supplier practices
BUyERS
9
10. Key SCORe tOOlS
kEy SCORE TOOLS
1. Employee suggestion schemes the respect of their co-workers. The overall purpose of
employee suggestion scheme is to give confidence to
an employee suggestion scheme (ESS) is a system within
employees to actively participate to the improvement
a business that absorbs employees’ ideas for improving
of their productivity and increase a sense of ownership
the business operation. Through the scheme, manage-
of their work.
ment can gather important performance improvement
ideas. at the same time, they can learn more about Establishing a suggestion scheme is simple and can
employees’ work, attitudes towards current mode of significantly improve the performance of your business
operation, and level of commitment towards improve- by providing managers with crucial information coming
ment plans, which are all essential to identify and deter- directly from the workers who have first hand experience
mine employees with potential, foster high morale, and about the challenges they face on the production floor.
develop ways of improving productivity of employees. If implemented right, management can obtain valuable
suggestions from a worker that might increase produc-
Employees also benefit from their involvement since tivity and income more than an expensive consultancy
they are presented with the opportunity to share their plan would. Suggestions can be facilitated by simply
ideas and be recognized for their abilities, rewarded providing a suggestion box, or other methods such as
for their good suggestions and gain self-confidence and whiteboards, a company blog or a website.
“In all these years we never explored the possibility of looking to workers for constructive ideas.
Implementing the suggestion box scheme and recognizing and rewarding workers’ suggestions tapped
into our employees’ knowledge, saved us money, and encouraged workers to participate.”
General Manger of a Sri Lankan Garment factory
11. ESSEnTIaLS Of wORkpLaCE COOpERaTIOn
Communication
34
34
Workplace
cooperation
Trust
34 Respect
workplace cooperation is based on trust, mutual respect and confidence
built on a history of good communication and information sharing. SCORE
training introduces various tools to managers and employees that improve
workplace cooperation and help SMEs move to higher levels of quality and
productivity. These tools are taken from worldwide best practices used by
best in class companies to achieve outstanding results.
11
12. Key SCORe tOOlS
kEy SCORE TOOLS
2. Implementing 5S
5S is an excellent way of building workplace coopera-
tion because it relies on teamwork and joint problem
solving to achieve all five levels of 5S improvement.
Individual responsibility is also enhanced because each
person in the workplace keeps their work area clean
and orderly. It is called 5S because it is borrowed
from Japan where the five “housekeeping” words each
begin with the letter “se” (or “shi”).
In many enterprises, it is common to see shop floors
and offices full of unnecessary items, dust, scattered
tools and files and with cluttered aisles and corners.
Much time is usually lost while searching for things,
moving items, asking for instructions, on accidents
and untimely repairs.
In these enterprises, poor housekeeping and work orga-
nization is the root cause for problems such as a high
volume of rejects and spoilage, delays in delivery, > before and after 5S
machine breakdowns, low labour productivity, acci-
dents, losses, a high level of inventory, etc.
5S is the starting point into the continuous improvement journey
13. THE 5S IMpROvEMEnT CIRCLE
distinguish the necessary
items from the unnecessary.
SORT Eliminate unnecessary items
do things spontaneously that have accumulated
without being told SELf DISCIPLINE
or orderer
arrange
necessary
SET IN ORDER items in
good order
Continually and repeatedly
maintaining organization Thoroughly clean your work
neatness and cleaning
STANDARDIzE areas and equipments
SwEEP
13
14. Key SCORe tOOlS
kEy SCORE TOOLS
3. visual measurement
One very simple way to collect information on the
various stages of the improvement process you have
initiated is to take photographs. Inspired from the 5S
approach, visual measurement is a straightforward
method requiring few resources.
Keep photographs of the areas you and your employees > The “before picture” shows an unorganized
are working to improve Label and date them in a file and unsafe workplace
along with the action plan you have defined and peri-
odically check your progress by taking another photo.
“before” and “after” photographs show what changes
have taken place and can also act as motivators for
change. The “before” pictures motivate the team in
charge of that area to improve the area. The “after”
pictures on the other hand depict the improved state
and provide motivation to others in the factory to
improve.
> The “after picture” shows clear
improvements of the workplace
15. 4. productivity Through Cleaner production and
Creating green jobs
Global emissions of greenhouse gas need to be reduced
sharply over the next decades. This requires millions
of enterprises and workers contribution to drastically
improving energy efficiency and shifting to clean sources
such as renewable energy.
The SCORE project is committed to working with SMEs
to bridge the gap between competitive and industrial
production and environmental concerns. across the
planet, SCORE projects are partnering with the united
nations Industrial Development Organization (unIDO)
and Clean Production Centers to help SMEs reduce
environmental pollution and consumption of resources
and implement Cleaner Production processes.
For the ILO, the notion of green jobs summarizes the
transformation of economies, enterprises, workplaces
and labour markets into a sustainable, low-carbon
economy providing decent work. Cleaner production
helps enterprises reduce their environmental impact ,
avoiding greenhouse gas emissions and minimizing
waste and pollution.
15
16. The programme
SCORE is a programme of the International Labour Organization that supports small and medium sized enter-
prises to grow and create more and better jobs by improving their competitiveness through better quality, pro-
ductivity and workplace practices. Short training sessions for workers and managers are followed by enterprise
visits and counseling to meet the specific needs of individual enterprises. The programme is particularly relevant
for enterprises that face internal problems relating to quality, productivity, pollution and waste, workplace
health & safety or human resources management. SCORE is an integral part of ILO’s Sustainable Enterprise
Programme. The SCORE programme is funded by the Swiss State Secretariat for Economic affairs.
programme Contacts
SCORE global programme SCORE Indonesia Schweizerische Eidgenossenschaft
Confédération suisse
Michael Elkin Januar Rustandie Confederazion Svizzera
Chief Technical advisor national Program Confederaziun svizra
Job Creation and Enterprise Manager
Swiss Confederation
Development Department ILO Jakarta Office
ILO Geneva januar@ilo.org
Federal Department of Economic Affairs FDEA
elkinm@ilo.org Tel. +62 21 391 3112 State Secretariat for Economic Affairs SECO
Tel. +41 22 799 67 79
SCORE China SCORE South africa
Zhang Xubiao Kule Chitepo
national Programme Manager national Program
ILO beijing Office Manager
zhangxubiao@ilo.org ILO Pretoria Office
Tel.: +86-10-65325091 chitepo@ilo.org
Tel. +27 12 818 8000
For SCORE Colombia, Ghana and India, please contact the SCORE Global Programme - www.ilo.org/ score