Shovon Group of Companies Ltd. is a large Bangladeshi conglomerate established in 1991 specializing in knitwear, sweaters, printing, and accessories. It has over 9,000 employees working across various divisions located on a 15 acre campus. The document provides an overview of each division and their production capacities. It also shares information on the group's existing customers, turnover figures from 2012-2015 showing steady growth, and efforts to ensure quality, on-time delivery, and compliance with international standards through audits.
Stitch and seam analysis of Knitted and Woven GarmentAkansha Choudhary
One knitted garment (t-shirt) and one woven garment (shirt) are randomly chosen. Each of them undergoes a thorough analysis wherein we identify the types of stitches and seams located in the entire clothing item, along with the sewing machine used for every part.
Stitch and seam analysis of Knitted and Woven GarmentAkansha Choudhary
One knitted garment (t-shirt) and one woven garment (shirt) are randomly chosen. Each of them undergoes a thorough analysis wherein we identify the types of stitches and seams located in the entire clothing item, along with the sewing machine used for every part.
Different parts of knitting machine and parameterAzmir Latif Beg
Knitting machines are mainly two types; they are circular knitting machine and flat bed knitting machine. This two types are hugely use in knitting machine. A knitting machine is composed of lots of parts. Every parts of a machine are important for run the machine smoothly. Every part has a specific function during operation.
#Weft Knitting Machine - Weft Knitting Machines are used to make weft knitted fabrics by just a single yarn.
Types of Knitting Machines
#Warp Knitting Machine - Warp knitting is done by knitting in a zigzag pattern along the fabric area. weft knitting is done by knitting across the fabric, Warp knitting is accomplished by running knits through adjacent walls or columns.
Effect of machine parameters on knit fabric specificationstawfik_hussein
Effect of Machine Parameters on Knit Fabric Specifications
Cotton knit fabrics of yarn count 16Ne, 20Ne, 26Ne, 30Ne, 40Ne and 120-200 GSM for plain, 165-280 GSM for rib, 205-250 GSM for interlock were investigated with different machine parameters. The investigation developed a way so that it can be visualized or can forecast the resulting fabric specification with required configuration. The research emphasized on the adjustable points on which fabric GSM, stitch length, fabric width, and compactness directly or indirectly depends. It can be approached that the yarn count increases with the machine gauge. At different ranges of GSM the variation of the finished fabric diameter with the machine diameter is different. From a constant, VDQ number can be obtained for a particular stitch length and fabric design. Key Words: GSM, Stitch length, Yarn count, Fabric Width, Machine gauge, Needle.
Different parts of knitting machine and parameterAzmir Latif Beg
Knitting machines are mainly two types; they are circular knitting machine and flat bed knitting machine. This two types are hugely use in knitting machine. A knitting machine is composed of lots of parts. Every parts of a machine are important for run the machine smoothly. Every part has a specific function during operation.
#Weft Knitting Machine - Weft Knitting Machines are used to make weft knitted fabrics by just a single yarn.
Types of Knitting Machines
#Warp Knitting Machine - Warp knitting is done by knitting in a zigzag pattern along the fabric area. weft knitting is done by knitting across the fabric, Warp knitting is accomplished by running knits through adjacent walls or columns.
Effect of machine parameters on knit fabric specificationstawfik_hussein
Effect of Machine Parameters on Knit Fabric Specifications
Cotton knit fabrics of yarn count 16Ne, 20Ne, 26Ne, 30Ne, 40Ne and 120-200 GSM for plain, 165-280 GSM for rib, 205-250 GSM for interlock were investigated with different machine parameters. The investigation developed a way so that it can be visualized or can forecast the resulting fabric specification with required configuration. The research emphasized on the adjustable points on which fabric GSM, stitch length, fabric width, and compactness directly or indirectly depends. It can be approached that the yarn count increases with the machine gauge. At different ranges of GSM the variation of the finished fabric diameter with the machine diameter is different. From a constant, VDQ number can be obtained for a particular stitch length and fabric design. Key Words: GSM, Stitch length, Yarn count, Fabric Width, Machine gauge, Needle.
I have total 61 lines capacity with 2 factories for Woven & Knit both. All the lines are allocated like below bcz I am doing multiple products.
20 lines are basic knit – Capacity – 800,000pcs / month
10 lines are sweat shirt & jacket, - 300,000pcs/ Month
8 Lines for cargo with some special machine - 78,000 pcs / month
8 lines outerwear with some special machine – 30,000/ month
15 lines are allocated only for basic 5 pocket & Chino pant with some special machine. – 350,000/month
My factory is fully compliance & also Accord approved.
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4. • Knitwear Division
-Fabric Knitting Unit
-Fabric Dyeing Unit
-Knit Garments Production Unit
• Sweater Division
-Yarn Dyeing Unit
-Sweater Production Unit
• Printing Division
-Automatic Machine Printing Unit
-All Over Fabric Printing Unit
• Accessories Division
-Woven & Printed Labels Unit
-Packaging Unit
-Zipper Unit
-Embroidery & Sewing Thread Unit
Our Concern
S H O V O N G R O U P O F C O M P A N I E S L I M I T E D
5. •
Quality AssuranceQuality Assurance
••
Resilient PerformanceResilient Performance
••
On Time DeliveryOn Time Delivery
••
Competitive PricesCompetitive Prices
••
Better CommunicationBetter Communication
Why Choose Our Products ?Why Choose Our Products ?
6. Group Turnover
Shovon Group of Companies Ltd.
0
20
40
60
80
100
120
USD (in Million)
2012
2013
2014
2015
106.3
95.9 96.2
70.4
7. Division Wise Turnover 2015
Shovon Group of Companies Ltd.Shovon Group of Companies Ltd.
0
10
20
30
40
50
60
70
USD ( in Million)
KnitwearDivision
SweaterDivision
PrintingDivision
Accessories Division
61.77
25.7
11.517.32
10. Unit : Fabric Knitting
Product Category : Single Jersey, Rib, Interlock
Pique, Jersey with Lycra , Fleece.
No. of Machine : 124
Machineries : Fukahama - Taiwan
Lisky - Taiwan
Jiunn long – Taiwan
Around Star - Taiwan
Matsuya - Japan
Production Capacity : 25 Ton / Day
Factory Profile
Shovon Group of Companies Ltd.
25. Factory Profile
Unit : Knit Garments Production
Product Category : Knitwear (Light Knits)
No. of Line : 55
Machineries : Pegasus - Japan
Brother - Japan
Juki – China
IMA - Italy
Production Capacity : 100,000 Pcs / Day
Shovon Group of Companies Ltd.
42. Unit : Sweater Production
Product Category : All Kinds of Heavy Knitwear
No. of Machine : Knitting Machine :
Multi gg Automatic Jacquard – 270 units
3 gg – 130 Units
5 gg – 70 Units
7 gg – 150 Units
12 gg – 150 Units
Machineries : Shima Seiki – Japan
Stoll - Germany
Flying Tiger – Taiwan
Production Capacity : 15,000 Pcs / Day
Factory Profile
Shovon Group of Companies Ltd.
55. Unit : Automatic Machine Printing
Product Category : All Types of Screen Print
No. of Machine : 6 Units
Machineries : M&R – USA
Ansal - Turkey
Production Capacity : 80,000 pcs/day
Factory Profile
Shovon Group of Companies Ltd.
60. Unit : All Over Fabric Printing
No. of Machine : 1 Unit
Machineries : Ichinose – Japan
Production Capacity : 4,000 kgs/day
Factory Profile
Shovon Group of Companies Ltd.
81. Laboratory
• Machineries : Spectro Photo Meter – Data color 650, Switzerland
Light Box – Verivide, UK
Crock Meter – Daelim Starlet, Korea
IR lab machine - Daelim Starlet, Korea
Tube less auto dispenser - MSI, Taiwan
Auto Solution maker - MSI, Taiwan
Light Fastness tester - Atlas, Germany
Washing – Siemens, Germany
Lab tumble dryer - Siemens, Germany
Lab Flat dryer - Daelim Starlet, Korea
Analytical Balance – CAS, Korea
Perspiration Meter - Atlas, Germany
Grey Scale – SDL, UK
GSM Cutter – Mesdan, Italy
Tumble Shrinkage Meter – James H Hill, Germany
82. Laboratory
• Testing Facility: Color Fastness to light
Color Fastness to water
Color Fastness to rubbing
Color Fastness to perspiration
Fabric Bursting
Pilling
Dimensional Stability to washing
Fabric Spirality
Ph value
Fabric GSM
Yarn Count
88. Shovon Group of Companies Ltd.
Audit for meeting buyers’ requirement
To meet buyers requirement, the following audit has been done for Safety,
Social, Technical & Security compliance, and continual development is in
progress.
Shovon Knitwear Limited
• Audited by Accord for Building, Fire & Electrical Safety
• Remediation status:
* Structural done - 83%
* Fire done- 75%
* Electrical done - 88%
• BSCI - SGS (SIPLEC)
• ICS - ITS (Carrefour)
• Technical - B.V (Carrefour)
• ISO 9001-2008 - G.G (QMS)
• C-TPAT(Custom Trade Partnership Against terrorism) – SGS (US-PLO)
• Oeko-Tex (Takko)
89. Shovon Group of Companies Ltd.
Taufiq Sweater Limited
• Audited by Alliance for Building, Fire & Electrical Safety
• Remediation status:
* Structural done - 80%
* Fire done- 78%
* Electrical done - 85%
• BSCI - ITS (SIPLEC)
• ICS - TUB SUD (Carrefour)
• Social, Technical & C-TPAT - B.V (JC Penney)
Beside above mentioned, buyers’ like CASINO, TAKKO, CAMAiEU,
TEMA representatives audits the factories frequently to oversee the
status of the facility.
Audit for meeting buyers’ requirement
93. Family of Late Md. Saidur Rahman, Production Manager,
Taufiq Sweater; receiving a donation of BDT 10,00,000/= (USD
$12000) from Company Management after his natural death.
Welfare Facility
94. Donation provided for treatment (Multiple times)Donation provided for treatment (Multiple times)
Welfare Facility
95. Welfare Facility
Donation provided for treatmentDonation provided for treatment
Donation provided to spouse of dead workerDonation provided to spouse of dead worker
118. Corporate Social Responsibility
As part of corporate social responsibilities (CSR) Shovon Group of
Companies Limited and SIPLEC are working together to enhance the
environmental performance, based on most important 4 pillar - Energy,
Water, Waste & Green House Gases (GHS) for environment activities,
consist of the program with 3 level, named GSCP (Global Social
Compliance Program).
1st level already achieved and second level close to achieve.
119. Corporate Social Responsibility
Water Softening Plant: water treated to minimize the hardness
before consuming for dyeing process to reduce chemical
consumption.
120. Corporate Social Responsibility
Effluent Treatment Plant: Water
released form the dyeing house goes
to the Effluent Treatment Plant. Highly
advanced “Elector Contaminant
Removal” plant removes all
hazardous ingredients from the waste
water. Advanced aeration system
maintains Dissolved Oxygen level in
water to its target parameters before
discharged to sewerage.
122. Corporate Social Responsibility
BBT system: Bus Bar Tranking system are installed to minimize
voltage drop and consumes less electricity. It is also safe from
electrical short circuit & fire hazard.
123. Corporate Social Responsibility
Traditional 40 watts T8 lights are replaced by 28 watts T5 tube
lights to save electricity but maintaining same lumen.
Condensed recovery system allowing to
recover waste water & steam are re-using in
the dyeing process. This system helps to
save energy.
124. E-mail
info@shovongroup-bd.com
Web
www.shovongroup-bd.com
Bank
Dutch Bangla Bank Limited
Narayanganj Branch, Narayanganj, Bangladesh
Prime Bank Limited
Narayanganj Branch, Narayanganj, Bangladesh
The City Bank Limited
Narayanganj Branch, Narayanganj, Bangladesh
A D D R E S S
Factory & Head Office
West Masdair, Fatullah,
Narayanganj.1400
Bangladesh
Call : + 88-02-7631501/ 7631416
Fax : + 88-02-7631491 / 7631496
Dhaka Office
City Heart, Suit # 14/5 (13th Floor)
67 Nayapalton, Dhaka-1000
Bangladesh
Call : + 88-02-9355643
Fax : + 88-02-9336667
Shovon Group of Companies Ltd.