Noman Weaving Mills Ltd is a private textile factory located in Gazipur, Bangladesh that produces 54,000 meters of fabric per month for export. The factory has 128 air jet looms from Toyota and 40 Picanol looms. It goes through various production processes from warping to weaving to quality assurance before exporting its products, which include poplin, voile, matt, oxford, and other woven fabrics, to buyers such as IKEA, H&M, Tesco, and Walmart in European countries, USA, and Canada. The factory also has a utility department to provide air, gas, electricity and other power needs and complies with regulations regarding workers' rights.

1. PRESENTATION
ON INDUSTRIAL VISIT OF NOMAN TEXTILE MILLS LTD

2. Presentation at a glance
Introduction
Manpower
management
Machine
Description
Research &
Development
Production
Planning ,
Sequence &
Operation
Quality
Assurance
System
Maintenance
Factory
Compliance
Buyers Of
The Product
Utility
Service
conclusion

3. NOMAN WEAVING MILLS LIMITED
General Information About Noman Weaving Mills Ltd-
Name Of the factory: Noman weavings Mills Ltd
Location : Mawna, Sreepur, Gazipur
Business Type:100% Export Woven factory
Status: Private Ltd. Company

4. Production Floor:
(a) Airjet floor : 47581 sft
(b) sizing shed : 44762 sft
(c) Sectional Warping : 18036 sft
(d) picanol floor : 11620 sft
No Of Machine :
(a) Toyota air Jet loom : 128 pcs
(b) Picanol Loom : 40 pcs
Production Capacity :
(a) Toyota Air Jet Loom : 45000 Mtr
(b) Picanol loom : 9000 Mtr
Total Production : 54000 Mtr
Per Month Production : 140400 Mtr

5. Organogram:

6. Layout Plan Of Noman weaving Mills Ltd-

7. MACHINE DESCRIPTION:
LOOM#01
Air Jet Loom
Machine Specification
 Name of the Machine: Toyota
 Brand: Toyota JAT 710
 Origin: Japan
 RPM: 800
 Shedding: Tappet & Dobby
 Weft Insertion: By Air
 Operating System: Computerized

8. Loom#02
Machine Specification
 Name of the M/C: Picanol
 #Optimax
#Gamma
 Origin: Belgium
 RPM:
#Optimax: 650
#Gamma : 8R-500
 Shedding System: Tappet & Dobby

9. Picanol Optimax
Picanol Gamma

10. R & D Department
Sample Analysis:
 Fabric construction analysis from given sample
 Identify the fabric type e.g yarn dyed or Grey
 Identify the weave structure of sample
 Find out yarn count , EPI, PPI etc
 Measured the yarn consumptions according to the order quality
 Make warp & Weft pattern

11. Sequence Of Operation

12. Warping
Purposes
 Construction of a beam warp yarn
 Finding Of thin , weak place, large
knots & modify
 Uniformity & yarn tension
 Finding long length of warp yarn
Machine Specification
 Name Of the M/C: Benninger
 Name Of Origin: Switzerland
 Creel Capacity: 1224
 RPM: 750
 Beam Width: 2400 mm

13. Figure: Warping Machine

14. Sizing
Purposes
 Improve the Weaving ability of
warp yarn
 Maintain good fabric quality by
reducing hairiness, weakness
 Increasing the strength &
smoothness of yarn
 Increase the elasticity
 Remove the projectile fibers
Machine Specification
 Machine Name: Menninger
 Origin: Switzerland
 Cylinder: 14
 R.P.M: 160 Max
 Lease Rod: 29
 Beam Capacity: 32
 Cylinder Temperature: 145 degree

15. Figure: Sizing Machine Diagram
Sizing Ingredients Used: Glysofill Soft, Kollatex,Penetrose, Elastex,
Tape, PVA, Starch

16. Weaving:
Two sets of yarn interlacement which are weft yarn & warp
yarn
Primary Motion:
 Shedding
 Picking
 Beating
Secondary Motion:
 Let off
 Take up
Tertiary Motion:
Wrap stop motion, Weft stop motion, Break motion, Warp protection motion etc.

17. Quality Assurance System
Objects Of Quality Control:
 Specification test
 Raw materials control
 Process Control
 Process Development
 Product Testing
 Research
Finish Fabric inspection:
 Four point system is used

18. Products Of NOMAN WEAVINGS MILLS Ltd
 Poplin
 Voile
 Matt
 Canvas
 Oxford
 Stripe Fabrics
 Check Fabrics
 Five ends satin

19. Buyers & Exporting Countries:
 IKEA
 H&M
 Spring Field
 Tesco
 Wal-Mart
 VF-Asia
Exporting Countries:
 European Countries
 USA
 Canada

20. Utility:
It is complete department. It’s purpose is to deals with air, gas,
electricity, required for the factory to run the production &
facilities the all power related factors
Some sections are-
 Power Plant ( Capacity- 5.15 MW)
 Boiler (Fire Tube -02)
 Chiller/Compressor/Humidifier/ AC plant

21. Factory Compliance
 No child labor
 No forced labor
 Transport facilities for worker
 Hours of work
 Canteen Service
 Weekly holidays
 Annual leave
 First aid box
 Maternity protection
 Environment Developer

22. Thank You