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- 1. Side view “RealEx Clothing” a sister concern of ANON TEX GROUP is a multi-unit, multi-interest business group with a wide range of industrial activity, an organization that has founded its evolution on value-based commercial practice. Is established in 2004 for 100% Export Mission with an initial capacity. In modern fashion technology, the demand for perfection begins right at the birth of the raw material, permeates through every single process, till the highly discerning customer dons the finished garment. It is this demand for perfection that has spurred the growth of an organization and its corporate philosophy. Those who can furnish clients with the best quality, competitive price, excellent customer services and prompt delivery can only survive in the market. RealEx Clothing takes it as their goal in role Because we have the Modern machinery, & the comprehensive architect of every single yarn that Will produces. . Group Companies v Suprov Composite Knit Ltd v Suprov Spinning Ltd v Galaxy Sweaters & Yarn Dyeing Ltd v Juvenile Sweaters Ltd v Safin Apparels Ltd v Galaxy Trims Solution Ltd (Print /Embroidery / Labeling /Poly/ Packaging/ ) v M.H. Golden Jute Mils Ltd Each company in the Group specializes in a specific area, thus enabling us to better meet the diverse needs of the industry. Our companies are focused on meeting our customer's individual needs. We exist to provide superior customer satisfaction - developing solid, long-term relationships with our customers.
- 2. SPINNING UNIT Constant commitment to high quality standards and innovation has been the secret of success ever since the company was founded. Superior Spinning units ensure the supply of consistent quality yarn to manufacture the garments. Our Spinning Units Definitely will lead the quality of yarn in the market. Ultimately, the crunch lies in the infusion of hi-tech, state-of-the-art machinery that aids in the production of high quality yarn, in counts that range from NE 20s to 40s in single and doubles. Our Projection to Start With Full Capacity Production by December 2012. Coupled with global standards of process manufacturing that turn out year of superior quality in durability as well as finish. To produce superior quality garments, we ensure that every kilogram of yarn supplied from our Spinning unit will conforms to International standard and with zero complaint. Our Machineries are imported from SWITZERLAND / GERMAN / FRANCE / NORWAY / ITALY/ SPAIN / JAPAN / U.S.A. Spindle Capacity – —50000 + Production Capacity--- 25000-28000 kg’s per day Superior Quality, Imported Machines Installed at Suprov Composite Knit Ltd include: BLOW ROOM UNIFLOC -- A11 UNICIEAN-- B11 UNIMIX-- B72 UNISTORE-A79 VISION SHIELD, JOSSI ( FOREIGN FIBRE DETECTOR ) CARDING –C70, RITES ,SWITZERLAND DRAW FRAME , SBD 45 ( BREAKER ) DRAW FRAME, RSBD 22 ( FINISHER) UNILAP –E32 COMBER - E66 SIMPLEX-TOYOTA FL 200—JAPAN RING FRAME DTM 139 ( MARZOLI)
- 3. GARMENTS UNIT Company’s view Suprov Composite Knit Ltd instigated its journey in 2012 with a vision of becoming the most recognized knitwear manufacturer of the country as well as to take the widely known reputation of BANGLADESH as a global clothing leader to a new high by offering the best blend of quality and efficiency. Suprov Composite Knit Ltd aims to expand its capacity, develop a skilled management team, workforce, and integrated sophisticated technologies in order to become globally competitive. Our painstaking efforts to reengineer each steps of its value chain—procurement, production process & planning, workforce productivity & efficiency, technologies—and turned them into core competencies have paid off. Focusing solely in knitwear apparel lines, Suprov Composite Knit Ltd will have to be adopted a structure by reengineering its value chain to deliver high quality products in shorter lead time with flexibility in order size. Moreover, having endless efforts to ensure internationally accepted employment practice, our clients recognize us as a partner to protect their value system and images among final consumers. Vision To become a world class integrated readymade garments manufacturer. Mission Company will reach its vision expanding the customer line providing the best service to the customers, retaining the existing skilled employees and recruiting new potential employees providing cutting edge training and adopting the latest technologies in factory. SEWING MATCHINE DETAIL S. L Name Of Machinery Brand Quantity 01 1-‐NEEDLE, LOCKSTITCH SEWING MACHINE & STANDARD ACCESSORIES, WITH AN AUTOMATIC THREAD TRIMMER, JUKI 110 Nos 02 3-‐NEEDLE, 5-‐THREAD, CYLINDER BED TOP & BOTTOM COVER STITCHING MACHINE FOR UNIVERSAL TYPE & STANDARD ACCESSORIES, WITH UT25 PNEUMATIC TOP AND BOTTOM TREAD TRIMMING DEVICE JUKI 02 Nos 03 SEMI DRY-‐HEAD, 3-‐ NEEDLE, 5-‐THREAD, SMALL CYLINDER BED TOP & BOTTOM COVER STITCHING MACHINE FOR UNIVERSAL TYPE WITH UT45 PNEUMATIC TYPE TOP AND BOTTOM THREAD TRIMMER JUKI 10 Nos 04 JAPAN MADE, 2-‐NEEDLE, FEED-‐OFF-‐THE-‐ ARM, DOUBLE CHAINSTITCH MACHINE & STANDARD ACCESSORIES, JUKI 5 Nos 05 JAPAN MADE, HIGH-‐SPEED, COMPUTER CONTROLLED BARTACKING MACHINE WITH COMPACT TYPE AC SERVO MOTOR COMPT 2 Nos 06 PNEUMATIC SNAP BUTTON ATTACHING MACHINE COMPLETE SET. JUKI 2 Nos 07 1-‐NEEDLE, LOCKSTITCH SEWING MACHINE & STANDARD ACCESSORIES COMPT. SET WITH AN AUTOMATIC THREAD TRIMMER, CONTROL PANEL, SERVO MOTOR & CONTROL BOX JUKI 225 Nos 08 HIGH SPEED, 2-‐NEEDLE, 4-‐THREAD, 3-‐LOOPER, OVERLOCK / SAFETY STITCH MACHINE WITH CUTTER & SUCTION DEVICE & STANDARD ACCESSORIES JUKI 116 Nos 09 HIGH SPEED, 1-‐NEEDLE, 3-‐ THREAD, 2-‐LOOPER, OVERLOCK MACHINE WITH CHAIN OF THREAD TRIMMING DEVICE AND CLOTH CHIP SUCTION DEVICE & STANDARD ACCESSORIES COMPT JUKI 06 Nos 10 3-‐NEEDLE, 5-‐THREAD, FLAT BED TOP & BOTTOM COVER STITCHING MACHINE WITH THREAD TRIMMER & STANDARD ACCESSORIES JUKI 38 Nos
- 4. 11 3-‐NEEDLE, 5-‐THREAD, FLAT BED TOP & BOTTOM COVER STITCHING MACHINE WITH THREAD TRIMMER & STANDARD ACCESSORIES, FOR HEMMING & COVER STITCH, COMPT.SET WITH SERVO MOTOR, CONTROL PANEL & CONTROL BOX JUKI 04 Nos 12 3-‐NEEDLE, 5-‐THREAD, FLAT BED TOP & BOTTOM COVER STITCHING MACHINE & STANDARD ACCESSORIES & BINDING, WITH TAPE CUTTER COMPT JUKI 11 Nos 13 3-‐NEEDLE, 5-‐THREAD, CYLINDER BED TOP & BOTTOM COVER STITCHING MACHINE WITH THREAD TRIMMER & STANDARD ACCESSORIES, COMPT. SET WITH SERVO MOTOR & CONTROL BOX, JUKI 22 Nos 14 3-‐NEEDLE, 5-‐THREAD, CYLINDER BED TOP & BOTTOM COVER STITCHING MACHINE WITH THREAD TRIMMER & STANDARD ACCESSORIES, FOR HEMMING & COVER STITCH, COMPT. SET, WITH SERVO MOTOR, CONTROL PANEL & CONTROL BOX JUKI 02 Nos. 15 3-‐NEEDLE, 5-‐THREAD, CYLINDER BED TOP & BOTTOM COVER STITCHING MACHINE WITH LEFT HAND FABRIC TRIMMER & THREAD TRIMMER, SUCTION DEVICE & STANDARD ACCESSORIES, COMPT. SET CONTROL BOX & SERVO MOTOR JUKI 26 Nos 16 3-‐NEEDLE, 5-‐THREAD, CYLINDER BED TOP & BOTTOM COVER STITCHING MACHINE WITH LEFT HAND FABRIC TRIMMER & THREAD TRIMMER, SUCTION DEVICE JUKI 02 Nos 17 JAPAN MADE, HIGH SPEED, COMPUTER CONTROLLED LOCKSTICH BUTTON HOLING MACHINE WITH COMPACT TYPE AC SERVO MOTOR AND CONTROL BOX COMPT JUKI 07 Nos 18 JAPAN MADE, COMPUTER CONTROLLED, HIGH SPEED, LOCKSTITCH BUTTON SEWING MACHINE & STANDARD ACCESSORIES COMPT. SET WITH COMPACT TYPE AC SERVO MOTOR & CONTROL BOX, JUKI 05 Nos 19 JAPAN MADE, 2-‐NEEDLE, FEED OFF-‐THE-‐ ARM, DOUBLE CHAINSTITCH MACHINE & STANDARD ACCESSORIES JUKI 3 Nos 20 JAPAN MADE, HIGH SPEED, COMPUTER CONTROLLED BARTACKING MACHINE WITH COMPACT TYPE AC SERVO MOTOR COMPT. SET WITH CONTROL BOX, JUKI 05 Nos. 21 JAPAN MADE, HIGH SPEED, FLAT BED, 2-‐NEEDLE, DOUBLE CHAINSTITCH MACHINE WITH TAPE CUTTER & STANDARD ACCESSORIES COMPT JUKI 03 Nos 22 JAPAN MADE STEAM IRON COMPLETE SET WITH HOSE PIPE & STANDARD ACCESSORIES NAOMOTO 25 Nos 23 CHINA MADE, VACCUM TABLE NISHO 25 Nos 24 AUTO SPEED CONTROL PIPING STRIP CUTTING MACHINE DINO 03 Nos 25 BOILAR 5000 KG 3 SET Production Capacity: 40,000 Pcs. of basic round neck t-shirt / day. Major Products: Polo Shirt T-Shirt Tank Top Jersey Shorts Swim Shorts Sweat Shirt Jeans / Mens outware / Ladies outware etc…
- 5. KNITTING UNIT MACHINE DETAILS: SL. BRAND C/O DIA GAUGE FEEDER REMARK QTY 1 ICD KOREA 22" 24 66 FULL FEEDER LYCRA 1 SET 2 ICD KOREA 23" 24 69 FULL FEEDER LYCRA 1 SET 3 ICD KOREA 24" 24 72 FULL FEEDER LYCRA 1 SET 4 ICD KOREA 25" 24 75 FULL FEEDER LYCRA 1 SET 5 ICD KOREA 26" 24 78 FULL FEEDER LYCRA 1 SET 6 ICD KOREA 28" 24 84 FULL FEEDER LYCRA 1 SET 7 ICD KOREA 30" 24 90 FULL FEEDER LYCRA 2 SET 8 ICD KOREA 32" 24 96 FULL FEEDER LYCRA 2 SET 9 ICD KOREA 34" 24 102 FULL FEEDER LYCRA 2 SET 10 ICD KOREA 36" 24 108 FULL FEEDER LYCRA 2 SET 11 ICD KOREA 38" 24 114 FULL FEEDER LYCRA 2 SET 12 ICD KOREA 40" 24 120 FULL FEEDER LYCRA 2 SET 13 ICD KOREA 42" 24 126 FULL FEEDER LYCRA 2 SET OPEN WIDTH MACHINE 14 ICD KOREA 28" 24 84 FULL FEEDER LYCRA 1 SET 15 ICD KOREA 30" 24 90 FULL FEEDER LYCRA 1 SET 16 ICD KOREA 32" 24 96 FULL FEEDER LYCRA 2 SET 17 ICD KOREA 34" 24 102 FULL FEEDER LYCRA 2 SET 18 ICD KOREA 36" 24 108 FULL FEEDER LYCRA 2 SET 19 ICD KOREA 38" 24 114 FULL FEEDER LYCRA 2 SET FLEECE MACHINE 20 ICD KOREA 32" 18 90 3 THREAD FLEECE 2 SET 21 ICD KOREA 36" 18 108 3 THREAD FLEECE 2 SET RIB MACHINE 22 ICD KOREA 28" 18 58 FULL FEEDER LYCRA 1 SET 23 ICD KOREA 30" 18 60 FULL FEEDER LYCRA 1 SET 24 ICD KOREA 32" 18 64 FULL FEEDER LYCRA 1 SET 25 ICD KOREA 34" 18 68 FULL FEEDER LYCRA 2 SET 26 ICD KOREA 36" 18 72 FULL FEEDER LYCRA 2 SET 27 ICD KOREA 38" 18 75 FULL FEEDER LYCRA 2 SET Knitting Machine: Production Range 01) Single Knitting 02) Interlock / Lycra/ Fleece 03) Rib with Lycra , etc.
- 6. v JACQUARD UNIT(Galaxy Sweaters & Yarn Dyeing Ltd ) Mission Statement Our mission is to satisfy all our customers' needs by providing products and services that consistently confirm to their requirements and committed to all the environmental and social accountability issues. Business Type We have unit for sweater & yarn dyeing. v Exporter v Manufacturer Export Percentage ü 100% export. Primary Competitive Advantages v Experienced R&D Department v OEM Capability v Production Capacity v Large Product line v Reliability v Reputation v Buyer’s Specifications Accepted v Famous Brands v Employ professional body for the suppliers’ social accountability. Social Benefits Juvenile Sweaters Ltd & Galaxy sweaters & yarn Dyeing Limited provides the following facilities and benefits to its workers: • Production bonus paid to the workers • Cash incentive - Additional monetary cash incentive for workers who have achieved their targets • Atmosphere - Excellent working atmosphere • Paid Maternity - Paid Maternity leave benefit for 12 weeks • Medical centre - have a full time doctor and nurse to look after our employees’ medical needs. We have contracted Hospital facilities which are only 02 minutes distance from our factory. This hospital has 150 beds and has all the facilities. • Drinking water - Purified drinking water outlets ensure the quality of water that is supplied to our employees is as per WHO standards • Prayer room - ladies and gents have separate prayer rooms which are open all day long. • Fire Prevention and Fire Safety Juvenile Sweaters Ltd & Galaxy sweaters & yarn dyeing have built their new state of the art facility, primarily keeping all health and safety issues in mind. We have installed systems that nullify the risk of short circuits / fires in the workplace. Smoke detectors are installed in all areas of the factory. Juvenile Sweaters Ltd & Galaxy sweaters & yarn Dyeing have installed over 50 fire extinguishers in the factory. We have also trained 25% of our work force in fire fighting. These people always have at least one practice fire drill section wise and one full practice in a month. The factory has its own reservoir of 300,000 gallons of water at all times in the event of an emergency. We also have our own fire fighting water hydrant system.
- 7. Emergency exits are fitted with panic devices to ensure speedy and unhindered evacuation should the need ever arise. All ten emergency exits are kept unlocked during working hours. Safety Policies Safety regulations are the management's highest priorities. To this end, we adhere to the following rules and regulations diligently: All the washing plant use rubber aprons /gloves/dust masks/eye masks and gum boots where required. Total Quality Management (TQM) The Quality Assurance process in Juvenile Sweaters Ltd & Galaxy sweaters & yarn Dyeing are ongoing continuous process which begins from the moment the Yearn enter the factory until the time the shipment of readymade Sweater leaves the factory. We are maintaining TQM in all section, which is Quality started from Winding section to packing section. Annual Turnover Expected turnover a year would be USD 15,000,000.00. Number of Total Staff Employee - 3000 persons. Management Staff - 55 persons Product All kinds of sweaters in various composition of yarn in 3, 5, 7 and 12 Gauge. Bank Reference Janata Bank Limited JANATA BHABAN CORP. BRANCH (JANATA BHABAN CORPORATE BRANCH) 110, MOTIJHEEL C/A. Dhaka. BANGLADESH Transition: Account No: CD 001021879 Swift no: JANBBDDHJBC ****************************************** Bank Asia Limited Uttara Branch, Uttara, Dhaka House# 79/A, Road# 7, Sector# 4, Uttara Dhaka-1230, Bangladesh Transition: Account name: RealEx Clothing Account No: 01533001884 Swift no: BALBBDDH Export Markets: • Finland • USA • Germany • Poland • England • France • Spain • Various European Countries
- 8. DYEING UNIT HANKS DYEING PACKAGE DYEING DRYER SOLID FABRIC DYING Production Capacity 20000 kg's /Day 5000 kg's /Day 8000 kg's /Day 15000 kg's /Day GENERATOR CAPACITY: WE ARE SUFFICIENT OF ELECTRICITY PRODUCE GENERATOR AS : 1. WAUKESHA (GAS GENARATOR) 1x2 MADE IN USA CAPACITY: 776 KVA / 540 KW 2. DAEWOO ( DIESEL GENARATOR )1x2 MADE IN KOREA CAPACITY STAND BY: 400 KVA / 291 KW Factory / Office: 1. 99 Auchpara, Squib road, Nishatnagar, Tongi, Gazipur. 2. Vadam, Nishatnagar, Tongi-Gazipur. MACHINERY DETAILS Winding Machine ( 8 spindle) Computerized Flat Knitting Machine 5/7 GG 18 nos Computerized Flat Knitting Machine– 12 GG 47 nos Computerized Multi Flat knit Machine-‐3,5,7 G 13 nos Dial Linking – 8 GG 84 nos Dial Linking – 14 GG 84 nos Over lock machine 08 nos Bar tacking 01 nos Sewing Machine 08 nos Button Hole Machine 02 nos Button stitch machine 02 nos Washing Machine 02 pcs Hydro stricter 02 pcs Dryer 02 pcs Boiler (500 kgs) 01 pcs Generator ( 300 kva) 01 pcs