Dalzavod Co., Ltd. is a production company specializing in shipbuilding, ship repair, and oil and gas projects located in Vladivostok, Russia. It has extensive experience implementing large scale projects for international companies. The company has advanced infrastructure including a large production shop, blasting and painting facilities, floating dock, and stock areas. It has implemented many projects involving steel structure fabrication and has a reputation for reliable and high quality work.
3. Company Introduction
Dalzavod Co., Ltd. is a production company which specializes in oil & gas
projects, shipbuilding, and ship repair. Our mission is to be a leader in
shipbuilding, ship repair, and oil & gas projects in the Russian Far East, and to
create satisfaction through quality and cost effectiveness to our customers.
Our competitive advantages:
An extensive experience in implementation of large-scale projects
Successful cooperative experience with world-class international
companies such asAker Solutions, Exxon, Shell, and Fluor.
Advanced technological infrastructure and modern equipment.
Quality management system certified by DNV-GL and Russian Register with
compliance of ISO 9001.
Worldwide standards in Health, Safety and Environment.
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4. 4
Petr Velikiy gulf aquatory
(South of Primorskiy region)
Sea distances: Slavyanka - Vladivostok: 32 miles;
Slavyanka - Bolshoy Kamen: 53 miles;
Slavyanka - Nakhodka: 87 miles.
5. Facility Layout (Bird’s-eye view)
1
2
4
3
5
5
Position Division Area (m2
) Size, L x W x H (m)
1 Production shop 15,000 150 x 108 x 16
2 Blasting and Painting shop 3,600 60 x 31 x 12
3 Floating dock 10,000 250 x 40 x 23
4 & 5 Stock areas 3,720 60 x 35; 60x27
Total 32,320
6. Facility Layout (Satellite view)
6
1 Production shop
2 Blasting and Painting shop
3 Floating dock
4 & 5 Stock areas
7. Layout and Facilities Arrangement
7
1 Material Storage
2 Premachining installation (blank section)
3 Sub Assembly
4 Module Assembly
5 Railways
6 Blasting and Painting Shop
Quay length: 230 m
8. 8
Floating dock #194М
Capacity 35600 ton
Pontoon’s length 264 m
Width in between entering
fenders
35,2 m
Side walls’ height 16,4 m
Immersion depth 11 m
Lifting capacity of dock
cranes
3-20ton/5ton
1-10ton/3ton
9. Main Equipment
9
No Description Name of Equipment Capacity/Specification Quantity
1 Cutting
MAXIGRAPH 4000DD
plasma and gas cutting
system
3 100 mm (W), 10 500
mm (L) Plasma - 0.4 - 64
mm, Gas – 0-300 mm
1
CUT-100 plasma cutting
machine
Cut thickness - 40 mm
1
CG-100 gas-cutting
machine
Cut thickness - 300 mm
2
Contour band machine
Transverse 610.440 DGH
Material laying height:
780 mm 2
2 Welding
TIG welding machine
KEMPPI Master TIG MLS
3000 AC/DC
300A 2
Semi-automatic welding
machine KEMPPI Fast MIG
KMS 400
400A 42
Inverter welder Huayilong
MIG-500 PT
500A 19
Automatic welding
machine ESAB Multitrac A2
1000A 2
EVO SAW 1000 - II 1000A 2
ESAB MechTrac 3000 1000A 1
Welding carriage
NOBORUDER
2
Panasonic YD - 500 GR 3 500A 2
3
Heavy
Equipment
Trolleys 95 ton 2
Overhead crane
20 ton (2 cranes may
operate jointly)
3
Overhead crane 10 ton 2
Overhead crane 16 ton 1
Overhead crane 5 ton 3
Floating crane 100 ton 1
Aerial work platform 200 kg 1
Forklift 3 ton 1
Forklift 1 ton 1
Portal crane
20 ton (2 cranes may
operate jointly)
2
No Description Name of Equipment Capacity/Specification Quantity
4
Installation
Equipment
Hoist 5 ton 5
Hand hoist 5 ton 10
Lifting jack 50 ton 5
5
Painting
Equipment
Shot-blasting machine
Protech SC 220
Volume = 220L 3
Airless spraying machine
GRACO XTREME
60:1 3
Compressor ROLLAIR 75
BM IP 55 "Worthington"
9.5 bar, 580m 3 per hour 2
Air heater JUMBO SP 200 Heat output - 230 kW 6
Air dryer MUNTERS MOD
MA 2500
2 500 m 3 per hour 3
6 NDT
X-ray ICM SITE - XD 3605 120-360 kW 1
X-ray SARMA 500 500 kW, max. thickness -
80 mm
1
Ultrasonic detector ISONIC
2010
50-20000 mm 1
Ultrasonic thickness meter
UT-111
Thickness: 0,6-500 mm 1
Ultrasonic detector UDZ-71 0,4 - 15 MHz 1
Magnetic detector DA-200S
Parker
4A 1
Magnetic detector B-100S
Parker
3A 1
Magnetic field strength
meter IMAG-400
12mA 1
10. Implemented Projects
10
Drilling Fluids Facility
Period: 2006-2007
Implemented on a turnkey basis
Total Weight: 400 ton
Quantity: 25 tanks, V= from 40 to 180 m3; 500 m of pipelines
11. Implemented Projects
11
Construction of the Gravity Based Structure
Period: 2009-2012
Total Weight Prefabricated: 2,313 ton
Total Weight Assembled: 2,700 ton
Prefabricated constructions Weight, ton
Corrugated skirt 717
Cover Deck 785
Guide Deck 299
Mooring brackets 37
Embedment plates 30
Ladders & platforms 6
Temporary structures 119
J-tubes 96
Risers 224
Total 2, 313
13. Implemented Projects
13
Steel Structures for Hull Plating Workshop “Zvezda-DSME”
Period: 2011-2012
Total Weight: 1,100 ton
Wall column: 250 ton;
Frame work: 350 ton; Balk: 300 ton
Hammer beam: 200 ton
14. Implemented Projects
14
Heavy-Duty Floating Berth Project 15163
Period: 2011-2014
Total Weight: 3,400 ton
Weight per unit: 1,133 ton; Quantity: 3 units
Length: 154.2 m; Width: 14.3 m; Height: 3.1 m
15. Implemented Projects
15
Prefabrication of Steel Structures for “Rosatom”
Period: 2013-2014
Total Weight: 200 ton
Bulkhead: 40 ton
Keel blocks: 70 ton
Shipside sections: 90 ton
16. Implemented Projects
16
Light-Duty Floating Berth Project PM61M1
Period: 2011-2014
Total Weight: 1,875 ton
Weight per unit: 375 ton; Quantity: 5 units
Length: 109.5 m; Width: 8.7 m; Height: 2.2 m
18. 18
Ship repair
The list of works and services:
·high pressure washing, sand blasting to SA 2.5,
and hulls painting ;
·repair of propeller-rudder systems and steering
propellers ;
·side shell and framework repair, bead welding, and
board keel repair;
·prefabrication of steel ship structures;
·repair of main and auxiliary engines, main
engine auxiliaries, and ship’s boilers;
·piping work, repair of electrical equipment and
ship automation;
·design for repair, modernization, and refitting of
vessels;
·reclassification of vessels according to the
Russian Maritime Register of Shipping;
·repair of refrigerating, fishing, and fish
processing equipment.
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Shipbuilding
Shipbuilding is one of the essential activities of our company. We duild the following
types of vessels:
·floating docks, floating berths, and pontoons;
·tugs, hulks, research and fishing vessels;
·barges, lighters, and oil garbage disposal vessels.
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Product delivery
Sea transportation:
·self-propelled floating crane, lifting capacity -
300 ton;
·self-propelled floating crane, lifting capacity -
100 ton;
Railway transportation:
Far East Railways, Blukher station;
Vehicular transportation:
·Slavyanka - Владивосток: 178 km,
·Slavyanka - Большой Камень: 224 km,
·Slavyanka - Nakhodka: 296 km.
21. HSE Management
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The main priority of Dalzavod is to preserve safe and healthy conditions for our employees.
HSE Training and Activities:
· Medical examination
· Safety inductions
· Toolbox talks
· Safety trainings
· Use of personal protective equipment
22. Quality Management
22
Nondestructive testing
We provide the following kinds of testing:
· Ultrasonic testing (UT)
· Radiographic testing (RT)
· Magnetic particle testing (MT)
· Visual testing (VT)
Our company has the high level of Quality Management System which is compliant with
ISO 9001 and GOST RV
We possess following certificates:
Issued by Det Norske Veritas
Design, development, engineering, fabrication and commissioning of structural steel,
pipelines, electrical and mechanical outfitting, containers, technological modules, transport
and handling devices with various outfitting for onshore and offshore installations
Issued by Russian Register, Oboroncertifica
Design and construction of the seagoing vessels; refitting, modernization and repair of ships;
fabrication and repair of marine equipment, mechanisms, devices, and seaborne machinery
23. Recognition
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Dalzavod Ltd. built up a reputation as a reliable partner among local and international companies
· In 2011, Exxon Neftegas Ltd. recognized Dalzavod Ltd. as a subcontractor of the year in Health, Safety
and Environment
· In 2012, Dalzavod Ltd. was awarded with an honorary certificate in recognition of contribution to the
project implementation and HSE excellence
· In 2012, Europe Business Assembly recognized Dalzavod Ltd. as the best enterprise, and General
Director won an award “The Best Manager of the Year”
24. Recommendations
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Dalzavod Co., LTD is one of our best
subcontractors, who we can entrust any
works, being sure that the works will be
preformed not only in time and in a highly
qualitative manner, but also in strict
conformance with the highest standards
of labor protection
RDS
Dalzavod carries out full production
cycle, starting from engineering
documents development, purchases and
material supply, steel structures
prefabrication, NDT making and painting,
finishing with steel structures delivery to
the installation site
Senior officials of our company
recommend Dalzavod as a qualified
Subcontractor, able to perform works of
any complexity for construction and
servicing of oil and gas facilities
JSC «VOSTOCHNAYA VERF»JSC «VOSTOCHNAYA VERF»
As our Contractor, the Company
established the reputation as a committed
Subcontractor, fulfilling the order in a
highly qualitative manner and on a timely
basis
25. Thank You For AttentionThank You For Attention
Contact details:
Dalzavod Co., LTD.
2 Dalzavodskaya Street, Vladivostok 600001
Phone/Fax: +7 (423) 246-02-43
Website: dalzavod.com
e-mail: dalzavod@inbox.ru
Contact person:
Sergey N. Shkavro
Executive Director
Phone: +7 (423) 276-24-54
e-mail: shkavro71@mail.ru