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Supply Chain : Logistics
Week 2
Logistics System
Definition
• Logistics deals with planning and control of
material flows and related information, in public
and private organizations.
• A relevant issue in Logistics is
– to take decisions (e.g. how and when raw materials
should be acquired),
– by satisfying a given set of constraints (e.g. a budget
constraint)
– while optimizing a certain performance measure
(e.g. minimizing the total cost).
Role of Logistics
• Logistics plays a great role in three main
contexts:
– military context, i.e. supply of troops with food,
armaments and troop transportation;
– civil organizations, i.e. production and
distribution in firms;
– public organizations, i.e. service management
(e.g. garbage collection, mail delivery. . . ).
Logistics Systems
Logistics system is made up of a set of facilities” linked
by “transportation services”, where:
• Facilities :
are sites where materials are processed (produced,
stored, sold, consumed. . . ); they include
manufacturing centres, warehouses, distribution
centres (DC), transportation terminals. . . ;
• Transportation services :
denote the movement of materials between facilities
(using vehicles and equipment), and they are usually
depicted as directed arcs:
Supply Chain
• Supply Chain is
– the set of facilities and transportation services.
– The complex logistics system models where raw
materials are converted into final products and
then distributed to the final users, by
considering a business or a service activity
context, as indicated before.
Two Stage Supply Chain
A typical two stage supply chain. CDC : Central Distribution Centre;
RDC : Regional Distribution Centres
Supply Chains
Classification
The supply chains can be classified according to different
criteria.
• Push vs. Pull supply chains
– pull or make-to-order (MTO): in this kind of supply chains,
finished products are manufactured only when customers
need them and so, inventories are not maintained;
– push or make-to-stack (MTS): in these supply chains,
production and distribution decisions are based on
forecast; therefore, inventories can be managed;
– mixed approaches such as make-to-assembly (MSA) supply
chains are also possible,where the final assembly stage is
pull based.
Degree of Vertical Integration
and Third-party Logistics
• Vertically integrated: in this case all the
supply chain components belong to a single
firm (quite rare);
• Supply chains are operated by several
independent companies (more frequent).
Degree of Vertical Integration
and Third-party Logistics
In the second case, the relationship among
companies can be:
• transaction based and function specific;
• strategic alliance; examples are given by:
– third-party logistics (3PL): an outside company
performs all or part of a product distribution;
– vendor-managed resupply
Logistics Managerial
Issues
When devising a logistics strategy and taking
decisions, managers typically try to achieve a
compromise among three main objectives:
1. Capital reduction: to reduce as much as
possible the level of investment in the logistics
system (logistics network, equipment. . . );
2. Cost reduction: to minimize the total cost
associated with operating the supply chain
(inventory management, transportation. . . );
Logistics Managerial
Issues
3. Service level improvement: this is also a
relevant objective, since the level of logistics
service influences customer satisfaction, which
in turn has impact on revenues; often it is
expressed via the order-cycle-time, i.e. the
elapsed time between the instant an order (or
a service request) is issued and the instant
foods are received (or service is provided).
Decisions in Logistics
Systems
Several decisions have to be taken in logistics systems,
both at the design and at the operating level. Examples
are:
– should new facilities (e.g. CDC, RDC. . . ) be opened?
– location problems: what are their best configuration, size
and location?
– production problems: how should production be
planned?
– inventory problems: when and how should each stocking
point be resupplied?
– transportation problems: what is the best fleet size? How
should vehicles be routed?
Traditionally Logistics
Decisions Classification
• Strategic Decisions: they have long-lasting effects
(many years), and include logistics system design and
acquisition of costly resources (“facility location”,
capacity sizing, plant layout, fleet sizing); they often
use forecasts based on aggregate data;
• Tactical Decisions: these decisions are made on a
medium-term basis (e.g. monthly); they include
“production and distribution planning”, “inventory
management”, storage allocation, transportation
mode selection. . . ; they often use forecasts based on
disaggregate data;
Traditionally Logistics
Decisions Classification
• Operational Decisions: in this case, decisions are
made on a daily basis or in real-time; they include
shipment and vehicle dispatching, “vehicle routing
and scheduling”, and are based on very detailed
data.
Methods for Making
Decisions
How can we take logistics decisions?
• Quantitative analysis is essential for
intelligent logistics decision making.
• Operations Research offers many support
methods for taking decisions in Logistics
Methods for Making
Decisions
Three basic “methods” are:
• Benchmarking: this method is helpful when a
logistics system already exists, and one wants to
compare its performance to a “best practice”
standard, i.e. the one of an industry leader in
logistics operations; the most popular method is
based on the Supply Chain Operations
References (SCOR) model, using several
performance indicators.
Methods for Making
Decisions
• Simulation: this methodology is helpful to
answer a number of “what-if” questions
regarding different alternatives to the existing
system, by considering the dynamics of the
system (e.g. what is the average order retrieval
time if we use a certain policy storage rather
than the existing one); however, this approach
may be time consuming and heavy in case of a
large number of alternatives.
Methods for Making
Decisions
• Optimization: some logistics decision
problems can sometimes be formulated as
mathematical optimization models.
– Optimization models include:
• Linear Programming (LP) models
• Network Flow problems
• Mixed–Integer Linear Problems (MILP)
• Nonlinear Problems (NLP)
Thank You

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PPT2 - Logistics Systems

  • 1. Supply Chain : Logistics Week 2 Logistics System
  • 2. Definition • Logistics deals with planning and control of material flows and related information, in public and private organizations. • A relevant issue in Logistics is – to take decisions (e.g. how and when raw materials should be acquired), – by satisfying a given set of constraints (e.g. a budget constraint) – while optimizing a certain performance measure (e.g. minimizing the total cost).
  • 3. Role of Logistics • Logistics plays a great role in three main contexts: – military context, i.e. supply of troops with food, armaments and troop transportation; – civil organizations, i.e. production and distribution in firms; – public organizations, i.e. service management (e.g. garbage collection, mail delivery. . . ).
  • 4. Logistics Systems Logistics system is made up of a set of facilities” linked by “transportation services”, where: • Facilities : are sites where materials are processed (produced, stored, sold, consumed. . . ); they include manufacturing centres, warehouses, distribution centres (DC), transportation terminals. . . ; • Transportation services : denote the movement of materials between facilities (using vehicles and equipment), and they are usually depicted as directed arcs:
  • 5. Supply Chain • Supply Chain is – the set of facilities and transportation services. – The complex logistics system models where raw materials are converted into final products and then distributed to the final users, by considering a business or a service activity context, as indicated before.
  • 6. Two Stage Supply Chain A typical two stage supply chain. CDC : Central Distribution Centre; RDC : Regional Distribution Centres
  • 7. Supply Chains Classification The supply chains can be classified according to different criteria. • Push vs. Pull supply chains – pull or make-to-order (MTO): in this kind of supply chains, finished products are manufactured only when customers need them and so, inventories are not maintained; – push or make-to-stack (MTS): in these supply chains, production and distribution decisions are based on forecast; therefore, inventories can be managed; – mixed approaches such as make-to-assembly (MSA) supply chains are also possible,where the final assembly stage is pull based.
  • 8. Degree of Vertical Integration and Third-party Logistics • Vertically integrated: in this case all the supply chain components belong to a single firm (quite rare); • Supply chains are operated by several independent companies (more frequent).
  • 9. Degree of Vertical Integration and Third-party Logistics In the second case, the relationship among companies can be: • transaction based and function specific; • strategic alliance; examples are given by: – third-party logistics (3PL): an outside company performs all or part of a product distribution; – vendor-managed resupply
  • 10. Logistics Managerial Issues When devising a logistics strategy and taking decisions, managers typically try to achieve a compromise among three main objectives: 1. Capital reduction: to reduce as much as possible the level of investment in the logistics system (logistics network, equipment. . . ); 2. Cost reduction: to minimize the total cost associated with operating the supply chain (inventory management, transportation. . . );
  • 11. Logistics Managerial Issues 3. Service level improvement: this is also a relevant objective, since the level of logistics service influences customer satisfaction, which in turn has impact on revenues; often it is expressed via the order-cycle-time, i.e. the elapsed time between the instant an order (or a service request) is issued and the instant foods are received (or service is provided).
  • 12. Decisions in Logistics Systems Several decisions have to be taken in logistics systems, both at the design and at the operating level. Examples are: – should new facilities (e.g. CDC, RDC. . . ) be opened? – location problems: what are their best configuration, size and location? – production problems: how should production be planned? – inventory problems: when and how should each stocking point be resupplied? – transportation problems: what is the best fleet size? How should vehicles be routed?
  • 13. Traditionally Logistics Decisions Classification • Strategic Decisions: they have long-lasting effects (many years), and include logistics system design and acquisition of costly resources (“facility location”, capacity sizing, plant layout, fleet sizing); they often use forecasts based on aggregate data; • Tactical Decisions: these decisions are made on a medium-term basis (e.g. monthly); they include “production and distribution planning”, “inventory management”, storage allocation, transportation mode selection. . . ; they often use forecasts based on disaggregate data;
  • 14. Traditionally Logistics Decisions Classification • Operational Decisions: in this case, decisions are made on a daily basis or in real-time; they include shipment and vehicle dispatching, “vehicle routing and scheduling”, and are based on very detailed data.
  • 15. Methods for Making Decisions How can we take logistics decisions? • Quantitative analysis is essential for intelligent logistics decision making. • Operations Research offers many support methods for taking decisions in Logistics
  • 16. Methods for Making Decisions Three basic “methods” are: • Benchmarking: this method is helpful when a logistics system already exists, and one wants to compare its performance to a “best practice” standard, i.e. the one of an industry leader in logistics operations; the most popular method is based on the Supply Chain Operations References (SCOR) model, using several performance indicators.
  • 17. Methods for Making Decisions • Simulation: this methodology is helpful to answer a number of “what-if” questions regarding different alternatives to the existing system, by considering the dynamics of the system (e.g. what is the average order retrieval time if we use a certain policy storage rather than the existing one); however, this approach may be time consuming and heavy in case of a large number of alternatives.
  • 18. Methods for Making Decisions • Optimization: some logistics decision problems can sometimes be formulated as mathematical optimization models. – Optimization models include: • Linear Programming (LP) models • Network Flow problems • Mixed–Integer Linear Problems (MILP) • Nonlinear Problems (NLP)