This document provides an overview of a water treatment plant project in Kota, Rajasthan, India. It discusses the goals of providing drinking water to 60 villages. Water will be taken from the Chambal River and treated through various processes controlled by a PLC and SCADA system. These include intake pumps, sedimentation tanks, WTP with clarifiers and filters, clear water reservoirs, and distribution to clusters and villages in two phases. Automation is implemented to ensure consistent water quality and reduce operating costs. Pictures from a similar completed project in Jodhpur are also included.

1. PRESENTATION ON
WATER TREATMENT
PLANT,KOTA (Rajasthan)
PRESENTED BY
Er. ANOOP KUMAR
,PUNE (Maharashtra)

2.  AIM
 PROCESS AUTOMATION
 PLC
 SCADA
 EPANET SOFTWARE
 OVERVIEW OF PROJECT
 INTAKE
 SEDIMENTATION TANK
 WTP
 CWR
 PHASE 1
 PHASE 2
 GSM/GPRS SYSTEM ARCHITECTURE
 WATER DISTRIBUTION PROCESS
 EXECUTED PROJECT
CONTENTS

3. AIM
To provide drinking water facilities in 60 problematic villages
and 21 other habitation.
Take water from river chambal and sent to INTAKE at
Akelgarh.
To provide 1.5 MGD @ 22 hours with 4 nos filter beds size each
4.20mX3.05m.
This project is divided into two phase,first is CWPH that
provide water to four ESR & second is for 16 ESR.
This project is fully automated where all Mechanical,Electrical
& Instrumentation equipment are controlled through plc.
In control room that located at pratapgargh all process are
shown on SCADA.
All data/information of equipments are send via GSM/GPRS.

4.  Why do we need automation
 WTP/STP/ETP need a specific time base logic that can
never achieved with accuracy by manual operation.
 In order to achieve consistent quality of water in every
cycle, parameter of water quality-PH, DO, BOD,
chemical oxygen demand need to be maintain.
 Operating cost of plant reduces with automation as
few/single operator can command fully automatic
plants.
 Using remote monitoring & control feature we can
plant shutdown or at least reduces diagnostic time.
PROCEES AUTOMATION

5. PLC
 The PLC (Programmable Logic Controller) is a purpose-built machine
control computer designed to read digital and analog inputs from various
sensors.
 Why do we need PLC
 We have to designed STP/WTP/ETP controller with all required
facilities and then need to install and start only.
 In electrical control panel auto-manual switches & its associated
wiring can be minimized as we have auto-manual mode in our
controller in built-saves cost and space.
 In manual & auto mode in our controller each tank
level/pressure/flow/pump status etc can be monitored on LCD
screen.
 Very low cost solution through PLC based system.

6. SCADA
 SCADA (supervisory control and data acquisition) is a system
operating with coded signals over communication channels so as
to provide control of remote equipment.
 Why do we need SCADA
 In control room single engineer can see status of valves, pumps,
flow-meter etc. & operate manually also.
 The data can be display in anyway the user requires.
 The computer can record and stored a very large amount of data.

7. EPANET SOFTWARE
 The design of cluster distribution mains has been done based using
EPANET software.
 It performs extended-period simulation of hydraulic and water-quality
behavior within pressurized pipe networks.
 EPANET provides an integrated environment for editing network
input data, running hydraulic and water quality simulations, and
viewing the results in a variety of formats.
 It allow users to analyze the movement of a reactive or non-
reactive tracer material which spreads through the network over
time.

8. OVERVIEW OF PROJECT
INTAKE SEDIMENTATI
ON TANK
WTP
CWR
L
T
L
T
L
T
L
T
NAYAGAWN JAGPURA CABLE NAGAR KASAR
IPS AT
RANPUR
IPS AT
MANDANA
L
T
ESR n
L
T
ESR n
F
M
TO DIFFERENT
VTC
F
M
F
M
F
M
F
M
F
M
F
M
F
M
TO DIFFERENT
VTC
TO DIFFERENT
VTC
TO DIFFERENT
VTC
F
M
F
M
F
M
F
M
TO DIFFERENT
VTC
TO DIFFERENT
VTC
.,.-.,--.-.-.-.,.-
.,--.-.-.-
.,.-.,--.-.-.-
.,.-.,--.-.-.-
.,.-.,--. .,.-.,--
.-.-.-
.,.-.,--.-.-.-
.,.-.,--.-.-.-
.,.-.,--.-.-.-
-.,--.-.--.,--.-.-
-.,--.-.-
-.,--.-.-
-.,--.-.-
CHAMBAL
RIVER
PRATAPG
AH

9. INTAKE
 It is proposed at Akelgarh where two (1w&1s) Submersible /
Vertical turbine pumps is taken.
 These Pumps will feed water from intake well to Sedimentation
Tank.
 The Borabas- Mandana Water Supply Project from Chambal
River comprises:-
physical components
Institutional components
 The physical components include water supply infrastructure
(intake pumping station, raw water system, treatment, storage
and distribution facilities)
 The institutional components include the administration
arrangements, community participation, training programs and
health educational programs.

10. INTAKE AT
AKELGARH
P
1
P
2
PG
PT
LT
BVF-1
BVF-2
PUMP P1 & P2
Discharge-95.2 LPS
Head-51 M
KW-74 kw
TYPE-SUBMERSIBLE
PUMP
FM
GV:SLUICE
VALVE
250NB BY
PASS
250NB -
ELECTROMAGNETIC FLOW
METER
EXISTING INTAKE
WELL AT AKELGARH
To Sedimentation
Tank
PLC

11. SEDIMENTATION TANK
 There is 5-6 no of sedimentation tank whose capacity
is 1.5 MGD water as requirement.
 Here Alum/pac solution tank has been taken for dosing
purpose.
SEDIMENTATION
TANK
From
INTAKE
L
T
Alum/pac solution
Tanks (2 nos)
Alum/pac solution
Tanks (2 nos)
To WTP

12. WTP
 The existing Water Treatment Plant (WTP) is of cap 1.5 MGD @
22 hours with 4 nos filter beds size each 4.20mX3.05m.
 At WTP one new PLC room is proposed for controlling all valves
and other digital equipment.
 Here two (1w & 1s) clariflocculator has been proposed just before
filter house for proper mixing of water.
 In filter house four sand filter bed is available to make water pure.
 Then pure/clear water get dosed with alum/pac solution.
 It has backwash tank with 4 nos (2w & 2s)of blower that blow
water to filter bed for clear suspended solid present in sand filter
bed.

13. Backwash Tank
LT
LT
From Intake
Chlorine
Mixing
Tank
Post
Chlorination
PAC
Solution
Tank - 1
PAC
Solution
Tank - 2
PAC
Solution
Tank - 3
PAC
Solution
Tank - 4
To
CWR
Filter
House
Parshall Flume
Parshall Flume
WTP
Clarifier
Clarifier
From Intake

14. FILTER HOUSE
...,…,…,…,…,…,,..,
...,…,…,…,…,…,,...,
...,…,…,…,…,……,.
...,…,…,…,…,…..,..,
START/S
TOP
START/
STOP
80 Dia CI pipe
Clorine mixing
tank
From clarifier
Water blower (1w & 1s)
PLC

15. CWR
 There is an existing CWR at Akelgarh which is not in use by Kota
Water Supply Scheme. It is proposed to use this CWR.
 Storage capacities of clear reservoir are based on 2 hours
storage capacity of daily demand.
 Here 3 nos of CWR are proposed, one at Treatment Plant Head
Works, Akelgarh & other two at Ranpur & Mandana respectively.
 Provision for sump in CWR has been taken with 2 nos (1W+1S)
dewatering pumps for cleaning.
 Water from this pump house shall be pumped to Cluster ESRs.

16. CWR
Clear
Water
Reservoir
LT
IncominglinefromWTP
Future
Pump
M
P3
M
P4
M
M
PT
PG
FM
300NB
300NB
CLEAR WATER RISING MAIN DI
350mm Dia
GV:SLUICE
VALVE
250NB BY
PASS
BVF-1
BVF-2 PLC

17. CWR AT
WTP
L
T
ESR 1
F
M
F
M
Nayaganv
L
T
ESR 1
F
M
F
M
Cable nagar
ESR 1
F
M
F
M
Jagpura
ESR 1
F
M
F
M
KASAR
PHASE 1
F
M
Rojhri
vill.
Awanli
Vill.
Lakhwa
Retya
Chowki
Bor Ke
Kui Vill.
Alniya
Vill.
Rankyakheri Vill.
Cabel
Nager
Khanpuriya
Daulatganj
F
M
92.44 LPS/167 m
L
T
L
T
Village Transfer Chamber (VTC)

18. PHASE 2CWR AT
WTP
IPS AT
RANPUR
IPS AT
MANDANA
Dharampura
Borabas
Balinda
Amarkuan
Ranpur
Dholiya
Baorikhera
ShohanpuraMandana Mandaliya
Gopalpura DaraTholpura
CLUSTER CLUSTER
CLUSTERCLUSTER
CLUSTERCLUSTER
CLUSTER
CLUSTER CLUSTER
CLUSTER
CLUSTER
CLUSTER

19. IPS AT
RANPUR
Clear
Water
Reservoir/
Sump
LT
M
BVF-1
BVF-2
M
M
PG
PT
FM
GV:SLUICE
VALVE
250NB BY
PASS
TO RANPUR CLUSTER
150 NB
RANPUR
CLUSTER
BVF-5
M
DOLIYA
CLUSTER
PG
PT
FM
GV:SLUIC
E VALVE
250NB BY
PASS
AMARKUAN
DOLIYA CLUSTER
150NB
M
M
PT
PG
FM
GV:SLUIC
E VALVE
250NB BY
PASS
BALINDA & BORABASS
200NB
Space for
future Pump
BVF-3
BVF-4
BVF-6
100 NB
150 NB
200 NB
M
PLC

20. IPS AT
MANDANA
Clear
Water
Reservoir/
Sump
LT
M
BVF-1
BVF-2
M
M
PG
PT
FM
GV:SLUICE
VALVE
250NB BY
PASS
TO
GOPALPURA,NAYAGANV,
DARA, SOHANPURA
CLUSTER
GOPALPURA,
SOHANPURA
NAYAGANV,
DARA CLUSTER
BVF-5
M
M
MANDALIYA&
MANDANA
EXISTING ESR
CLUSTER
PG
PT
FM
GV:SLUICE
VALVE
250NB BY
PASS
TO MANDALIYA,
MANDANA EXISTING
ESR CLUSTER
M
M
PT
PG
FM
GV:SLUICE
VALVE
250NB BY
PASS To PROPOSED ESR AT
Space for
future Pump
BVF-3
BVF-4
BVF-6
100 NB
150 NB
200 NB
PLC

21. CONTROL ROOM AT
PRATAPGARGH
P
L
C
SCADA
WTP
CWR
L
T
ESR 1
F
M
F
M
L
T
ESR 2
F
M
F
M
L
T
ESR 3
F
M
F
M
L
T
ESR 4
F
M
F
M
L
T
ESR 1
F
M
F
M
L
T
ESR 2
F
M
F
M
L
T
ESR 3
F
M
F
M
L
T
ESR 13
F
M
F
M
………… …
LOCAL PLC
LOCAL PLC
GSM/GPRS
ARCHITECTURE
GSM

22. PROJECT EXECUTED
 Water treatment project of Jodhpur is completed by Annanya
Interface & Control PVT.LTD. (Pune)
Here some pictures of that project contain:-
33 Kv switchyard at
WTP
Reservoir at RWPS
Pumping station
Clariflocculator
SCADA screen for
CWPS
SCADA screen for
filter bed
SCADA reading
PLC Panel

23. 33 KV SWITCHYARD AT WTP

24. RESERVOIR AT RAW WATER PUMPING STATION

25. PUMPING STATION

26. CLARIFLOCULATOR

27. SCADA SCREEN FOR CLEAR WATER PUMPING STATION

28. SCADA SCREEN FOR FILTER BED

29. SCADA READINGS

30. PLC PANEL