Overview on the Toyota production system principles, techniques and theories.
The presentation include:
-Lean Manufacturing Principles
-Productivity Measurement, Analysis and Improvement
-Effect & Elimination of the Manufacturing 7-Wastes
-Lean Improvement Techniques
-Lean Management for Making Improvement & Gaining Sustainability
Overview on the Toyota production system principles, techniques and theories.
The presentation include:
-Lean Manufacturing Principles
-Productivity Measurement, Analysis and Improvement
-Effect & Elimination of the Manufacturing 7-Wastes
-Lean Improvement Techniques
-Lean Management for Making Improvement & Gaining Sustainability
After discussing the Lean in Accounts Payable Process, here I am discussing, commonly used Lean tools which are used to control different types of wastes. An organization or a manufacturing unit can implement different tool for different process considering the type of waste which is to be controlled.
In this presentation, we will discuss production planning system, factors determining production control procedure, role of production planning and control in operations management, scope of production planning and control, its phases and principles. We will also talk about framework for strategy formulations and task control, PPC limitations, effectiveness, PPC in different systems, requirement of an effective PPC in a system and make or buy analysis.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
Lean Is A Philosophy That Seeks To Eliminate Waste In All Aspects Of A Firm’s Production Activities: Human Relations, Vendor Relations, Technology, And The Management Of Materials And Inventory.
TYPES OF PURCHASING SYSTEM
WHAT IS A PURCHASING SYSTEM?
FUNCTIONS OF PURCHASE DEPARTMENT
SUBCONTRACTING
TENDER
BLANKET ORDER
CAPITAL EQUIPMENT PURCHASE
PETTY CASH SYSTEM
IMPORTS
E-PURCHASING
ORDER ON TELEPHONE
RATE CONTRACT METHOD
STOCKLESS PURCHASING
Explanation of what OEE and what the Six Big Losses are. Contermeasures to reduce the six losses. Calculation of OEE and six loss. How the XL800 tool can help you measure the components of OEE.
The Master Production Schedule (MPS) is a plan for the production of individual final items. The MPS breaks down the production plan to show, in each period, the quantity to produce of each final article.
#masterproduction #mps #mrp #erp #manufacturing #manufacturingsoftware #erpsoftware #mrpeasy
The challenges facing in pharmaceutical maintenanceMANUEL PACINI
Maintenance strategies for the pharmaceutical industry.
Maintenance and service-related items are often the second-largest budget element in a laboratory after salaries and benefits
After discussing the Lean in Accounts Payable Process, here I am discussing, commonly used Lean tools which are used to control different types of wastes. An organization or a manufacturing unit can implement different tool for different process considering the type of waste which is to be controlled.
In this presentation, we will discuss production planning system, factors determining production control procedure, role of production planning and control in operations management, scope of production planning and control, its phases and principles. We will also talk about framework for strategy formulations and task control, PPC limitations, effectiveness, PPC in different systems, requirement of an effective PPC in a system and make or buy analysis.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
Lean Is A Philosophy That Seeks To Eliminate Waste In All Aspects Of A Firm’s Production Activities: Human Relations, Vendor Relations, Technology, And The Management Of Materials And Inventory.
TYPES OF PURCHASING SYSTEM
WHAT IS A PURCHASING SYSTEM?
FUNCTIONS OF PURCHASE DEPARTMENT
SUBCONTRACTING
TENDER
BLANKET ORDER
CAPITAL EQUIPMENT PURCHASE
PETTY CASH SYSTEM
IMPORTS
E-PURCHASING
ORDER ON TELEPHONE
RATE CONTRACT METHOD
STOCKLESS PURCHASING
Explanation of what OEE and what the Six Big Losses are. Contermeasures to reduce the six losses. Calculation of OEE and six loss. How the XL800 tool can help you measure the components of OEE.
The Master Production Schedule (MPS) is a plan for the production of individual final items. The MPS breaks down the production plan to show, in each period, the quantity to produce of each final article.
#masterproduction #mps #mrp #erp #manufacturing #manufacturingsoftware #erpsoftware #mrpeasy
The challenges facing in pharmaceutical maintenanceMANUEL PACINI
Maintenance strategies for the pharmaceutical industry.
Maintenance and service-related items are often the second-largest budget element in a laboratory after salaries and benefits
Maintenance is important in any organization. Without proper maintenance, assets deteriorate over time reducing the quality of your output produced. It can also impact the safety of your asset or your people who operate it. Asset management focuses on assuring your people that parts and processes are optimized to improve asset performance. Reducing inventory, maintenance costs and the number of downtime events raises your productivity, while simultaneously driving financial performance and predictability. It also helps your employees with the right tools to make good decisions about driving your plant performance.
OCS Training - Reliability Centered Maintenance - 5 Days CourseMuanisa Waras
Advance your career with join our preparation Maintenance Training Schedule 2019 as below:
“Course Name: Condition Based Monitoring & Maintenance (5 Days Course)” Bangkok, Thailand : March 18th – 22nd 2019"
“Reliability Centered Maintenance (5 Days Course)” Kuala Lumpur Malaysia : March 25th – 29th 2019
For more information on how to enroll contact us at muanisa@ocsgroup.com or phone at +6221 2555 5772 / +6281617851607
#training #condition #reliability #vessel #preparationcourse #inform #howto #masterclass #bestcourse #profesional #maintenancetraining #monitoring #downstream
Explain the importance of maintenance in FM Field.
Describe the range of maintenance activities.
Discuss preventive maintenance and the key issues associated with it.
Discuss breakdown maintenance and the key issues associated with it.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
1. Maintenance and System
Reliability
K N Tayade
Assistant Professor
Department of Information Technology
Government College of Engineering,
Amravati
Principles of Management- Unit-IV
2. Introduction
A combination of actions carried out to keep or restore any asset (Machine,
Material –equipment or building) to a satisfactory operating status can be
considered as maintenance activity.
The objective of maintenance is to keep all components of an operational
system in an optimum operating condition.
3. Objectives of Maintenance
a. To maximize the availability and reliability of all assets, to obtain the
maximum possible return on investment.
b. To extend the life of assets by minimizing wear and tear and
deterioration.
c. To ensure operational readiness of all equipment required for emergency
use at all times, such as standby units, fire fighting and rescue units.
d. To ensure the safety of personnel using facilities.
4. Responsibilities of Maintenance Department
Keeping in view the trend towards increased mechanization,
computerization and automation, there will be a new level of
responsibilities for , and increased dependence upon the maintainer, since:
a. Plant output capacities are raised, making downtime very costly.
b. Dependence on control systems can produce total disruption of output
when one machine fails.
c. The possibilities for operator’s intervention to compensate for machine
errors or failures have decreased.
The requisites for the maintenance department include:
a. Requirement for new skills in repair of computer-controlled systems.
b. Need for improved multidisciplinary working.
c. Requirement for a system approach to maintain.
5. Failure Analysis
Failure analysis plays a vital role in taking decisions pertaining to
maintenance planning and control.
It helps to identify the nature and occurrence of failure.
It is useful in designing and ensuring reliable performance.
The bath-tub curve is typical of all operating mechanisms-including the
human body with a relatively high, but falling, mortality rate at the initial
stage of life, slow but relatively stable rate over the time span, followed
by a rapidly rising mortality rate over the later period.
Every engineer knows that new equipment is initially at a higher risk of
failure, ie. it is less reliable until, after successive minor breakdowns,
vulnerable and/or damaged components are replaced or repaired.
7. The Maintenance System
The objective of the maintenance system is to ensure performance of the
operation system at minimum total maintenance cost.
The reliability of an operation system is measured in terms of probability
of its satisfactory operation for a certain period under specified conditions.
The maintenance system is needed to protect the operation system from
deviations, in accepted standards, in the quality of output or in the cost
and time to produce the same.
8. Types of Maintenance
Planned maintenance Unplanned
maintenance
Preventive
maintenance
Corrective
maintenance
Emergency
maintenance
Running
maintena
nce
Shutdown
maintenance
Break-
down
maintena
nce
9. Types of Maintenance
1. Planned Maintenance: Maintenance work organized and carried out with
forethought, control and records.
a. Preventive Maintenance: This type of maintenance is used in those cases
where deterioration and failure pattern of an item can be described with
probability distribution.
The routine inspections and servicing are designed to detect potential failure
conditions and suggest action.
a1. Running Maintenance: Maintenance which can be done when the item is
in service.
a2. Shutdown Maintenance: Maintenance which is carried out when the
item is out of service.
Time-based Preventive Maintenance: This maintenance is effective when
the failure of any item of an equipment is time dependent and the item is
expected to wear out within the life of the equipment.
Condition Based Maintenance: It is a corrective maintenance based on
condition monitoring , where continuous checks are made to determine the
health of an item and to expose incipient faults.
10. Types of Maintenance
Corrective Maintenance or repair:
This is carried out to restore an item to the acceptable
standard where replacement is not advisable.
Breakdown Maintenance:
Maintenance work implemented only when facilities or equipment
fail to operate and are then repaired at a considerable cost.
Unplanned Maintenance /Emergency Maintenance:
This type of Maintenance should be an exception rather than
the rule.
11. Performance Criterion for Maintenance Systems
An effective Maintenance system is
needed to ensure economic and
smooth operation of the production
system.
For low or negligible preventive
maintenance effort the total cost of
maintenance is attributed to the cost of
downtime repairs.
Beyond the point of optimal
preventive-maintenance effort an
increasingly higher level of preventive
maintenance cost is incurred for
inspection, service and scheduled
repairs, and so the firm would be
better off waiting for a breakdown to
occur.
12. The Maintenance Strategy
1. Condition Survey and Maintenance Plan.
2. Legal Responsibilities.
3. When can the work be carried out?
4. Maintenance standards.
5. Sources of Finance.
6. Value for Money.
7. Contractors.
13. TQM: Total Quality Management
Quality is no longer seen as something that can be ‘added on’ or ‘inspected’ at the
end of the process. A more systematic, approach is necessary to build in quality.
Implementing a successful quality programme is not easy, but the rewards are great-
reduced costs through less scrap, more efficient production, less wasted effort,
increased competitiveness and market share.
Juran defines, “ quality control is the regulatory process through which one measures
actual quality performance, compare it with standards, and act on the difference”.
TQM Definition: TQM means the systematic approach which integrates quality-
related activities throughout the organization, including market research, research and
development, operational planning for production of goods/services, procurement,
production and service.
TQM is a system to ensure that a product is manufactured correctly the first time and
a system to prevent the occurrence of products which do not meet customer
requirements accurately, the ultimate aim being to reduce costs, increase the
competitiveness of products and thereby their market share.
14. TQM: Total Quality Management
Quality in business is accomplished by adopting TQM. Its four principles are:
1. Customer focus
2. Strategic quality planning
3. Executive leadership
4. Quality planning, quality control and quality improvement of all key business
processes.
16. TQM: Total Quality Management
TQM model provides a distinctly different way of looking at the
management style. It develops a participative culture where each employee
can directly participate in areas and decisions concerning his work.
It is organized through quality circles, on a voluntary basis, and quality
improvement teams.
It builds positive attitudes of employees towards quality, organization and
enhances respect for each other leading to a meaningful workplace proud to
be in.
17. TQM for Empowerment of People
In applying TQM approach to an organization, the following six points
emerge:
1. TQM approach not only provides transform of employee-employer
relationship, but also focuses attention on economic development.
2. History shows that attempts at workers participation have not proved
successful.
3. TQM is a win-win approach.
4. TQM assumes: Recognition of employee rights, needs, redesign of work
to benefit people, Participative decision making and problem solving.
5. TQM involves everyone: Worker, Clerk, Manager and Management.
6. It builds synergies of all.
19. Evolution of TQM
Four phases of quality management
1.Quality Control(QC) Phase:
QC focuses on product defect detection through post-production
inspection. It is concerned with adherence to standards and sorting out rejects.
2. Quality Assurance (QA) Phase.
QA recognizes that “inspection is not the answer” and that “the entire
manufacturing process must be committed to meeting the quality needs of the
design”.
3. Total Quality Control(TQC) Phase:
TQC programmers attempt to expand the QA philosophy beyond
manufacturing operations into other areas of organizational life. TQC incorporates
many of the tools used in QA, but the purpose of problem analysis is to develop
long-term solutions rather than respond to short-term variations.
4. Total Quality Management:
The systematic analysis, preplanning and blueprinting of operations
remain essential, the focus switches from a process driven by external controls
through procedure compliance and enhancement to a process of habitual
improvement, where control is embedded within and is driven by the culture of the
organization.
20. Cost of Quality
The following factors are involved in the cost of quality:
1. Language of money is easily understood.
2. It costs money to do anything. In India, money is not easy to come by.
3. Cost of quality helps to measure and reduce wasteful expenditure.
4. Total It enables one to find the most cost-effective way of doing work.
21. ISO 9000 and Quality Audit
International Organization for Standardization
1.ISO 10011-1 Auditing
2.ISO 10011-2 Auditing
3.ISO 10011-3 Auditing