Polysmart is an engineering services company established in 2005 that specializes in plastic design, moldflow analysis, and tool design. It has over 50 years of experience in engineering plastics for industries like automotive and appliances. Polysmart aims to be a world leader in plastics engineering services by offering high quality, cost-effective, and customized solutions to its customers.

2. Company Background The Only Silver Certified Moldflow Consultant in Asia. Established in 2005 with Dedication & Focus in Plastic Design. Design Center at Mumbai and Pune with representatives in USA. Backed by a well established Jyoti Group. The Industrial product designer and manufacturer of plastic components. Over 50 years of domain experience in metal and import substitution with engineering plastics in the Automotive, White Goods, Water Treatment, Fluid Engineering, Process and Electrical/Electronic industries. Group Turnover @ 400 millions. Having CRISIL SE 1A rating indicating excellent financial status.

3. Our Mission “ Mission is Perfection” ‘ Perfection may never be attainable but in chasing Perfection we will achieve Excellence.’ Our goal is to be recognized as a world leader in Plastics Engineering Services, by leveraging over 50 years of trusted domain Competencies, and creating a compelling competitive advantage for our customers by offering outstanding value in terms of Quality, Cost, Delivery and Services.

4. Customized and dedicated project management teams. World class in-house product design and development infrastructure. Proven, new product development process using Design for Six Sigma methodology. Well established processes for product design, tool design, tool manufacturing and plastics part production. Client appreciations for professionalism and cost optimization. In-house “ Concept-to-commerce ” facilities which include Injection molding, Composite Molding , Plastic Fabrication, Tool Room and Component Testing. Our Strengths

5. Moldflow Silver Certification Polysmart is an authorized and certified Moldflow Consulting Partner. We have achieved Silver Certification, which is the highest certification level held by any consulting partner. ( http://www.moldflow.com/stp/english/services/consulting_partners.htm ) This endorsement by Moldflow Corporation is your assurance that Polysmart ‘s analysts have completed a rigorous training and testing program. Authorized consultants are proficient in the latest versions of Moldflow software. As part of this program, Moldflow Corporation enforce strict standards for the quality of services offered. Silver Certification is the measure of our skills and the accuracy of your results. Our Achievement

6. Cluster 1 : CAD Design Services Concept design Product Design DFM /DFA 2D to 3D modeling GD&T ,Tolerance stack-up DFMEA Design optimization Metal to plastics conversion Value engineering Sample Recd. from Customer Final Product

7. Cluster 2 : CAE Services Meshing Services Moldflow Analysis Structural Analysis (FEA) Crash/Impact Analysis CFD Analysis Linear & Non Linear Analysis

8. 2.1 : Moldflow Analysis MPI Midplane, Fusion, 3D MPI Flow, Cool, Warp, Stress, Fiber MPI Co injection, Gas Assist Valve gate optimization studies Tool design audit

9. 2.2 : FEA Analysis Types of analyses Linear buckling Rough estimation of buckling loads Low computational costs Nonlinear buckling Accurate estimation of buckling loads High computational costs Drop tests Determination of critical stress areas/possible crack locations Effect of drop angles Highly complex problem (Fluid-Structure Interaction) Side impact

10. Cluster 2.3 : CFD Field of Expertise Meshing for CFD Application Geometry generation and cleanup Multi Block Structured Grid Generation Tetrahedral, Hexahedral and Hybrid Meshing Computational Fluid Dynamics Internal as well as External Flow Steady as well as Transient flow Computational Aero Acoustics HVAC Electronic component Cooling Combustion Simulation Rotary Machinery Multi-physics analysis Customize product development User Defined Functions (UDF) Specific CFD tool development Customization of existing CFD products

11. HVAC Capabilities HVAC Design and optimization of HVAC ducts HVAC simulation for human comfort and safety in vehicles HVAC design and simulation of offices for attaining least power consumption Design of High performance data centers for uniform cooling of servers

12. 5Min 10Min 20Min 15Min Windshield De-icing/Defrosting Analysis Steady State Analysis Contours of Liquid Fraction

13. Software Expertise In CFD Geometry Creation Solid works, ProE CAD cleanup ANSA, Hyper mesh Surface Meshing ANSA, Hyper mesh, ICEM CFD, GAMBIT, Star CCM+ Volume Meshing TGrid, ICEM CFD, Gambit, FLOTHERM, FLOVENT, Star CCM+ Solver FLOTHERM, FLOVENT, Fluent, CFX, Star CD, Star CCM+ Post processing Tecplot, CFView, ViewZ

14. Cluster 3 :Tool Design & Reverse Engineering Plastic Injection Mould design Services Soft tooling services. 3Dprinting ,RPT ( SLA,SLS,FDM 900) Cloud data creation & Conversion CMM & white light scanning Re-Engineering of Part

15. Our Process Enquiry Product Concepts/ Performance Requirements Product Samples Product Drawing Customer Approval Feasibility Analysis (Financial/ Technical) Product Engineering Reverse Engineering CAD Model CAE Analysis Prototyping Assembly testing Functional Testing Tooling Pilot Production Regular production Import drawing Project Management and Quality Systems Customer Approval

16. New Product Development (NPD) Process Gate 4 Stage 5 Voice of Customer Ideation Stage 1 Build Business case Customer Inputs Market Intelligence Competing products Gate 1 Cost, Product Variation Product, Design flexibility Features Gate 2 Gate 3 Design Concepts, Product Engineering, DFSS, DFMA, Prototype Soft Tooling Product Development Stage 2 Stage 3 Gate 4 Stage 4 Production planning Pilot Production, PPAP & Production Product, Process, and production validation Sample Production lot, QAP, Processes, machine planning

17. What we can Offer to our Clients

18. Our Valued Customers - Appliance & Other

19. Our Valued Customers- Automotive (OEM,Tire One Companies Directly or through Vendors)

20. POLYSMART TECHNOLOGIES PVT. LTD. 94,Bombay Talkies Compound, Malad (West) Mumbai:- 400064 India. Tel:- +91-22-28824448, +91-22-28823241,91-22-28813508. Fax:- +91-22-28820629 B-67 & 68, Shrinath Chambers 3 rd Floor Sant Dyaneshwar Paduka Chowk, Pune : - 411005 India. Tel: - +91-20-25520311/ 312 , Mobile:- 9689915196 Fax: - +91-20-25520311 Website: www.polysmart.com Email:- rishiraj@polysmart.com