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www.indus-usa.com
ABOUT US


   Indus Group of companies was established in 2001 Farmington Hills,
   Michigan, USA. In the last 10 years, Indus has provided Design,
   Engineering and Manufacturing services to over 25 customers in
   Automotive, Aerospace, Energy, Consumer Goods and Oil & Gas sectors.


   Indus also provides low cost solutions to the global market from its India
   office Indus Integrated Technology Solutions Pvt Ltd in Bangalore.

   Corporate Office is Indus-USA, Farmington Hills Michigan.




www.indus-usa.com
History                         VISION
Founded : 2001
                                Our vision is to be the leader in providing engineering
Engineering Services :          solutions to the global market, by merging of advanced
Automotive – 2001
                                materials, manufacturing technology and innovative
Engineering Staffing: 2002      designs.

IT Services: 2002

Engineering Services :          MISSION
Aerospace - 2003
                                To develop engineering resources/talent pool to meet the
Manufacturing Services: 2004
                                global industrial needs based on the latest available
Offshore Engineering: 2005      technologies around the world.
Oil and Gas Engineering: 2006

Training & Development: 2007




www.indus-usa.com
Business Units

                       Engineering
                      • Product Engineering       – Subsystem, component

                      • Design Solutions          – Product design, modeling, detailing,
                                                    translation, change management

                      • CAE Solutions             – Product validation/verification (NVH,
                                                    Durability & Crash) modeling, assembly

                      • Manufacturing Solutions – Tool design, fixtures design, G D & T,
                                                  Prototyping, small volume production

                      Training & Dev
                       • Types     – Short term, Long term and Crash courses

                       • Discipline - Product design (Sheetmetal and Plastics), Piping design,
                                      Process design, structural design, Stress analysis, IT &
                                      Embedded system, Software tool training

                       • Industry – Automotive, Aerospace, Oil and Gas

                        Staffing
                       • Types    – Direct hire, Contract staffing, Temporary staffing

                       • Industry - Automotive, Aerospace, Oil and Gas, IT, Consumer goods,

                       • Levels   - ITI, Diploma, Graduates, Masters, MBA, PhD (Technical and
                                    Non Technical)

www.indus-usa.com
Engineering Services


                Automotive               Aerospace            Consumer Goods           Energy/Oil &Gas



                Concept Design         Detailed Design        Concept Design           Structures Design
                Detailed Design        CAE/CFD validation     Detailed Design          Mechanical Engg
                CAE – Validation       Change Mgmt            CAE – Validation         Design
   Product      Change Mgmt            PLM                    PLM                      CAE – Validation
 Engineering    PLM                                                                    Piping Design




                Tool Design            Fixtures Design        Tool Design              Fixtures Design
                Fixtures Design        GD&T                   Fixtures Design          GD&T
                GD&T                   DFM/DFA                GD&T                     Prototyping
Manufacturing   DFM/DFA/DFS            Material Handling      DFM/DFA/DFS
                Small Vol.             Equipments             Prototyping
                Prod.
                Prototype




                                                              Process Design           Process piping
   Process                                                    Optimization             Process Simulation
 Engineering                                                                           Optimization




                CAD - CATIA V5, Pro-E, UG, Solid works, Solid Edge, AutoCAD, Inventor, Mastercam
                CAE - NASTRAN, HYPERMESH, ANSYS, Fluent
   Tools        PIPING - PDMS, STAAD PRO 2005, CAEPIPE, CAESAR-II, Microstation, CADWORX, CODE CALC,
                        ISOGEN, HYSYS, SACS




www.indus-usa.com
Manufacturing Services
                                            Tool D
        Design
    Tool & Fixture Design
    Injection Mold Design
    Die-Casing Dies Design
    Press tool design
    Core, Cavity & electrode Extraction
    Mold layouts & Mold Base details




                                                        Manufacturing
                                                       Tool & Fixture Manufacturing
                                                       Injection Mold Manufacturing
                                                       Die-Casing Dies Manufacturing
                                                       Press tool/Stamping tool Manufacturing
                                                       Part Machining (CNC or Conventional Machining)
                                                       Prototyping – Soft Tooling, SLA, SLS, Silicon Molds
                                                       Small Volume Production – Plastics, Die Cast,
                                                                                   Stamped and Machined



 6
www.indus-usa.com
Educational/Training Services

                                   Short / Long Term
      Objective: To play the role of finishing school and bridge the gap between our current
      education and the industry needs. Achieve 70% productivity
                                                                             Tool Skills

                                                                    Highlights: Design in Context,
                                                                    Hybrid modeling, Features for
                                          Domain Knowledge          Specific applications, Customer
                                       Automotive                   specific
                                       • BIW
                                       • Interiors                  CAD Tools: UG, Catia, Pro-E,
                                       • chassis                    Solid works, Autocad, Inventor,
                                       • PT & Trans                 Solid Edge,
                                       • Exteriors
        General Engineering            Aerospace                    CAE Tools: Hypermesh, Ansys,
      Basics                           • Structure                  Nastran,
      Materials                        •Interiors
      Applications                     •Manufacturing               CAM Tools: MasterCAM,
      Manufacturing                    Oil and Gas
      Assembly Techniques              •Piping Design               Oil & Gas: Caesar , PDMS,
      Standards & Processes            •Process Design
  0
                                  30           Days            60                                     90

www.indus-usa.com
Educational/Training Services

                                        Crash Course

          Objective: To achieve 50% productivity from fresh graduates




                                                                                         Tool Skills
                                                                                Highlights: Design in Context,
                                                                                Hybrid modeling, Features for
                                                                                Specific applications, Customer
                                                                                specific
                                               Domain Knowledge
                                            Automotive                          Tools: UG, Catia, Pro-E, Solid
        General Engineering                 • BIW – Parts, Functions,           works, Autocad, Inventor, Solid
      Basics – Matl, Appl., Process.,               Design, Manufacturing       Edge, Hypermesh, Ansys,
               Tools                                process, Assembly           Nastran
  0
                                        3           Days                    6                                     10

www.indus-usa.com
Staffing Services


                       Engineering                     IT       Management




      Direct
      Hires          Automotive              Embedded systems   Automotive

                     Aerospace               ERP                Aerospace

 Contract Staffing   Consumer Goods          Java, Dot Net      Consumer Goods

                     Energy                  Networking         Energy

                     Oil and Gas             Database           Oil and Gas
    Temporary                                Testing
     Staffing




www.indus-usa.com
Infrastructure



         Indus India                                  Indus USA

                                           Internet



                                                        Secured FTP
              Users
                                                        Server




   2000 Sq ft Office with state of
   art facilities.                                                •Dedicated Secure FTP
                                                                  Server
                                                                  •Access control List
   3000 Sq ft Advanced                  Customers                 •Password protected
   Manufacturing Setup with                                       user accounts.
   latest Quality & Inspection
   Department.




www.indus-usa.com
Offshore Manufacturing Infrastructure




                                                       Machining - Examples


www.indus-usa.com
Case Studies-Molding




                               Case Studies




   12
www.indus-usa.com
Case Studies-Molding
                          Case Studies – Product Engineering

  Product Design and Tool Design                                 Product Design to Manufacturing




   Steering Wheel for Earth Moving                     Fool Proof lock for Electric Meters
        Equipment

                                                            Concept prove out & design variation to
        Concept and styling development                     meet functional requirement
        Packaging and detail development                    Packaging and detail product development
        Product verification and Multiple variations        Prototype tool development
        Fixtures and Tool design for prototyping            Production mold design
        and production

   13
www.indus-usa.com
Case Studies-Molding
                                                            Case Studies – Product Design

  Product Validation                                                                       Design - Surfacing
              171.62mm
                D1




                         D2




   50mm
                              Center point of pivot to
                              center point of stopper contact
                              25.9 mm
      670N




                                                                              Class A surface development from point
   Rear View Mirror – FE Analysis                                                  cloud data


             Design proposal to avoid the failure of                               Class A surface development
             bosses during fore and aft rotation                                   Foam modeling
             Meshing, analysis and develop design
             proposals
             Develop CAD models for the new design




   14
www.indus-usa.com
Case Studies-Molding
                            Case Studies – Product Design




                                                    Interiors – Product Design
   Sheet Metal – Product Design
                                                         Develop the B-Side from the studio given
        Packaging and develop surface data to the        class A surface
        cross member, B pillar, and Roof Bow             Develop all the structural ribs and
        Develop FE mesh data for the three parts         attachment features to the structure




   15
www.indus-usa.com
Case Studies Studies-Molding
                          Case – Manufacturing Services
  Tool Design                                                                 Fixtures Design
                                                  Core Block




                                              Cavity Block




   Injection Mold design
                                                               End of Arm Tool - Design
        Design Injection mold for Automotive shifter
        bezel
                                                                    Develop 3 End of Arm Tool for de-gating
        Develop Inserts and electrodes                              front Grill injection molded parts
        Develop CNC program for insert and                          Use of standard catalog parts
        electrode machining
                                                                    Swing studies for the arm movements



   16
www.indus-usa.com
Engineering Services - Summary

Product                     Design                          CAE
Engineering                                      Meshing
                Modeling




                                                 Analysis
                Detailing




                                                 VA/VE
                Product Development




www.indus-usa.com
Case Stu
                         Manufacturing Services - Summary

    Stamping tool                   CMM & assembly fixture design
                                      for Automotive Plastic part




 Progressive Die
                                                                    Assembly fixture design for
                                                                      Aerospace Application



  Die casting dies
                         Draw Die




                                                                     NC Programming for Machining
                                               EOAT
  Prototyping to Small
      Vol. Prod.

   18
www.indus-usa.com
Thank You



                                        Indus-USA Inc
                                        31500, West 13 Mile Road, Suite 215
                                        Farmington Hills. MI - 48334
                                        Ph: 248-522-2913 Ph: 248-865-3340
                                        Fax: 248-865-3350
                                        Email : info@indus-usa.com
                                        URL: www.indus-usa.com


  Indus Integrated Technology Solutions Pvt. Ltd.
  # 84, 2nd Floor, HBCS,
  Bheemajyothinagar, Basaveshwaranagar,
  Bangalore- 560 079 India.
  Ph: +91 80 23233550, Fax: +91 80 41535205
  Email : bangalore@indus-usa.com
  URL: www.indus-usa.com


www.indus-usa.com                                          www.indus-usa.com

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INDUS USA - Presentation

  • 2. ABOUT US Indus Group of companies was established in 2001 Farmington Hills, Michigan, USA. In the last 10 years, Indus has provided Design, Engineering and Manufacturing services to over 25 customers in Automotive, Aerospace, Energy, Consumer Goods and Oil & Gas sectors. Indus also provides low cost solutions to the global market from its India office Indus Integrated Technology Solutions Pvt Ltd in Bangalore. Corporate Office is Indus-USA, Farmington Hills Michigan. www.indus-usa.com
  • 3. History VISION Founded : 2001 Our vision is to be the leader in providing engineering Engineering Services : solutions to the global market, by merging of advanced Automotive – 2001 materials, manufacturing technology and innovative Engineering Staffing: 2002 designs. IT Services: 2002 Engineering Services : MISSION Aerospace - 2003 To develop engineering resources/talent pool to meet the Manufacturing Services: 2004 global industrial needs based on the latest available Offshore Engineering: 2005 technologies around the world. Oil and Gas Engineering: 2006 Training & Development: 2007 www.indus-usa.com
  • 4. Business Units Engineering • Product Engineering – Subsystem, component • Design Solutions – Product design, modeling, detailing, translation, change management • CAE Solutions – Product validation/verification (NVH, Durability & Crash) modeling, assembly • Manufacturing Solutions – Tool design, fixtures design, G D & T, Prototyping, small volume production Training & Dev • Types – Short term, Long term and Crash courses • Discipline - Product design (Sheetmetal and Plastics), Piping design, Process design, structural design, Stress analysis, IT & Embedded system, Software tool training • Industry – Automotive, Aerospace, Oil and Gas Staffing • Types – Direct hire, Contract staffing, Temporary staffing • Industry - Automotive, Aerospace, Oil and Gas, IT, Consumer goods, • Levels - ITI, Diploma, Graduates, Masters, MBA, PhD (Technical and Non Technical) www.indus-usa.com
  • 5. Engineering Services Automotive Aerospace Consumer Goods Energy/Oil &Gas Concept Design Detailed Design Concept Design Structures Design Detailed Design CAE/CFD validation Detailed Design Mechanical Engg CAE – Validation Change Mgmt CAE – Validation Design Product Change Mgmt PLM PLM CAE – Validation Engineering PLM Piping Design Tool Design Fixtures Design Tool Design Fixtures Design Fixtures Design GD&T Fixtures Design GD&T GD&T DFM/DFA GD&T Prototyping Manufacturing DFM/DFA/DFS Material Handling DFM/DFA/DFS Small Vol. Equipments Prototyping Prod. Prototype Process Design Process piping Process Optimization Process Simulation Engineering Optimization CAD - CATIA V5, Pro-E, UG, Solid works, Solid Edge, AutoCAD, Inventor, Mastercam CAE - NASTRAN, HYPERMESH, ANSYS, Fluent Tools PIPING - PDMS, STAAD PRO 2005, CAEPIPE, CAESAR-II, Microstation, CADWORX, CODE CALC, ISOGEN, HYSYS, SACS www.indus-usa.com
  • 6. Manufacturing Services Tool D Design Tool & Fixture Design Injection Mold Design Die-Casing Dies Design Press tool design Core, Cavity & electrode Extraction Mold layouts & Mold Base details Manufacturing Tool & Fixture Manufacturing Injection Mold Manufacturing Die-Casing Dies Manufacturing Press tool/Stamping tool Manufacturing Part Machining (CNC or Conventional Machining) Prototyping – Soft Tooling, SLA, SLS, Silicon Molds Small Volume Production – Plastics, Die Cast, Stamped and Machined 6 www.indus-usa.com
  • 7. Educational/Training Services Short / Long Term Objective: To play the role of finishing school and bridge the gap between our current education and the industry needs. Achieve 70% productivity Tool Skills Highlights: Design in Context, Hybrid modeling, Features for Domain Knowledge Specific applications, Customer Automotive specific • BIW • Interiors CAD Tools: UG, Catia, Pro-E, • chassis Solid works, Autocad, Inventor, • PT & Trans Solid Edge, • Exteriors General Engineering Aerospace CAE Tools: Hypermesh, Ansys, Basics • Structure Nastran, Materials •Interiors Applications •Manufacturing CAM Tools: MasterCAM, Manufacturing Oil and Gas Assembly Techniques •Piping Design Oil & Gas: Caesar , PDMS, Standards & Processes •Process Design 0 30 Days 60 90 www.indus-usa.com
  • 8. Educational/Training Services Crash Course Objective: To achieve 50% productivity from fresh graduates Tool Skills Highlights: Design in Context, Hybrid modeling, Features for Specific applications, Customer specific Domain Knowledge Automotive Tools: UG, Catia, Pro-E, Solid General Engineering • BIW – Parts, Functions, works, Autocad, Inventor, Solid Basics – Matl, Appl., Process., Design, Manufacturing Edge, Hypermesh, Ansys, Tools process, Assembly Nastran 0 3 Days 6 10 www.indus-usa.com
  • 9. Staffing Services Engineering IT Management Direct Hires Automotive Embedded systems Automotive Aerospace ERP Aerospace Contract Staffing Consumer Goods Java, Dot Net Consumer Goods Energy Networking Energy Oil and Gas Database Oil and Gas Temporary Testing Staffing www.indus-usa.com
  • 10. Infrastructure Indus India Indus USA Internet Secured FTP Users Server 2000 Sq ft Office with state of art facilities. •Dedicated Secure FTP Server •Access control List 3000 Sq ft Advanced Customers •Password protected Manufacturing Setup with user accounts. latest Quality & Inspection Department. www.indus-usa.com
  • 11. Offshore Manufacturing Infrastructure Machining - Examples www.indus-usa.com
  • 12. Case Studies-Molding Case Studies 12 www.indus-usa.com
  • 13. Case Studies-Molding Case Studies – Product Engineering Product Design and Tool Design Product Design to Manufacturing Steering Wheel for Earth Moving Fool Proof lock for Electric Meters Equipment Concept prove out & design variation to Concept and styling development meet functional requirement Packaging and detail development Packaging and detail product development Product verification and Multiple variations Prototype tool development Fixtures and Tool design for prototyping Production mold design and production 13 www.indus-usa.com
  • 14. Case Studies-Molding Case Studies – Product Design Product Validation Design - Surfacing 171.62mm D1 D2 50mm Center point of pivot to center point of stopper contact 25.9 mm 670N Class A surface development from point Rear View Mirror – FE Analysis cloud data Design proposal to avoid the failure of Class A surface development bosses during fore and aft rotation Foam modeling Meshing, analysis and develop design proposals Develop CAD models for the new design 14 www.indus-usa.com
  • 15. Case Studies-Molding Case Studies – Product Design Interiors – Product Design Sheet Metal – Product Design Develop the B-Side from the studio given Packaging and develop surface data to the class A surface cross member, B pillar, and Roof Bow Develop all the structural ribs and Develop FE mesh data for the three parts attachment features to the structure 15 www.indus-usa.com
  • 16. Case Studies Studies-Molding Case – Manufacturing Services Tool Design Fixtures Design Core Block Cavity Block Injection Mold design End of Arm Tool - Design Design Injection mold for Automotive shifter bezel Develop 3 End of Arm Tool for de-gating Develop Inserts and electrodes front Grill injection molded parts Develop CNC program for insert and Use of standard catalog parts electrode machining Swing studies for the arm movements 16 www.indus-usa.com
  • 17. Engineering Services - Summary Product Design CAE Engineering Meshing Modeling Analysis Detailing VA/VE Product Development www.indus-usa.com
  • 18. Case Stu Manufacturing Services - Summary Stamping tool CMM & assembly fixture design for Automotive Plastic part Progressive Die Assembly fixture design for Aerospace Application Die casting dies Draw Die NC Programming for Machining EOAT Prototyping to Small Vol. Prod. 18 www.indus-usa.com
  • 19. Thank You Indus-USA Inc 31500, West 13 Mile Road, Suite 215 Farmington Hills. MI - 48334 Ph: 248-522-2913 Ph: 248-865-3340 Fax: 248-865-3350 Email : info@indus-usa.com URL: www.indus-usa.com Indus Integrated Technology Solutions Pvt. Ltd. # 84, 2nd Floor, HBCS, Bheemajyothinagar, Basaveshwaranagar, Bangalore- 560 079 India. Ph: +91 80 23233550, Fax: +91 80 41535205 Email : bangalore@indus-usa.com URL: www.indus-usa.com www.indus-usa.com www.indus-usa.com