1. A visual inspection was conducted on the gas gathering sub-header and header circuit at a well room in accordance with API-570 standards, identifying areas needing repair.
2. Significant coating failure and corrosion were found throughout the sub-headers, with wall loss up to 0.020 inches in some areas. U-bolts were also near failure due to corrosion.
3. Recommended repairs included removing corrosion from supports, installing single point contacts, replacing bolts, and cleaning and recoating piping to prevent further corrosion. Ultrasonic thickness readings were above minimums.
ASME B31.3 TRAINING COURSE
The lack of commentary, or historical perspective, regarding the ASME B31.3 Code requirements for process piping design and construction is an obstacle to the designer, manufacturer, fabricator, supplier, erector, examiner, inspector, and owner who wants to provide a safe and economical piping system. This intensive five-day course, through the use of hundreds of examples shown and personal experiences of the instructors demonstrates how the ASME B31.3 Code has been correctly and incorrectly applied. This seminar explains the principal intentions of the Code and why the Code is not a handbook. Attendees come away from this seminar with a clear understanding of how piping systems fail and what the Codes require the designer, manufacturer, fabricator, supplier, erector, examiner, inspector and owner to do to prevent such failures. The focus of the seminar is to enhance participants understanding and application of the ASME B31.3 Code. Instruction is further enhanced by in-class problem solving, directly applying the rules and equations of the ASME B31.3 Codes for specific design and operating conditions to illustrate correct applications.
Course Outlines:
Introduction to ASME B31.3
ASME B31.3 Scope and Definitions
Design Considerations & Criteria
Pressure Design of Piping Components
Design β Fluid Service Requirements & Standards for Piping Components Standards
Design β Fluid Service Requirements for Piping Joints
Design β Flexibility and Support
Bellows Expansion Joints
Design Systems
Materials
Fabrication, Assembly & Erection
Inspection, Examination & Testing
Who Should Attend:
Fresh graduates and piping engineers and designers who need an understanding of the requirements for compliance and the trends of Code changes for piping design and analysis, fabrication, examination, and testing
Upon completion of this course, you will be able to:
Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping
Describe the scope and technical requirements of the ASME B31.3 Code
Apply and implement the quality requirements that are defined in the ASME B31.3 Code
Special Features & Requirements:
Bring a note book, a pen and a calculator
Printed notes of the lecture, as well as additional notes, will be provided
Course Dates and Prices:
The course duration (15 hours), starts every Monday to Friday at 6:00pm to 9:00 pm)
Fees are 399 CADs for 1 person
#Little_PEng
https://www.littlepeng.com/asme-b31-3-training-course
ASME B31.3 TRAINING COURSE
The lack of commentary, or historical perspective, regarding the ASME B31.3 Code requirements for process piping design and construction is an obstacle to the designer, manufacturer, fabricator, supplier, erector, examiner, inspector, and owner who wants to provide a safe and economical piping system. This intensive five-day course, through the use of hundreds of examples shown and personal experiences of the instructors demonstrates how the ASME B31.3 Code has been correctly and incorrectly applied. This seminar explains the principal intentions of the Code and why the Code is not a handbook. Attendees come away from this seminar with a clear understanding of how piping systems fail and what the Codes require the designer, manufacturer, fabricator, supplier, erector, examiner, inspector and owner to do to prevent such failures. The focus of the seminar is to enhance participants understanding and application of the ASME B31.3 Code. Instruction is further enhanced by in-class problem solving, directly applying the rules and equations of the ASME B31.3 Codes for specific design and operating conditions to illustrate correct applications.
Course Outlines:
Introduction to ASME B31.3
ASME B31.3 Scope and Definitions
Design Considerations & Criteria
Pressure Design of Piping Components
Design β Fluid Service Requirements & Standards for Piping Components Standards
Design β Fluid Service Requirements for Piping Joints
Design β Flexibility and Support
Bellows Expansion Joints
Design Systems
Materials
Fabrication, Assembly & Erection
Inspection, Examination & Testing
Who Should Attend:
Fresh graduates and piping engineers and designers who need an understanding of the requirements for compliance and the trends of Code changes for piping design and analysis, fabrication, examination, and testing
Upon completion of this course, you will be able to:
Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping
Describe the scope and technical requirements of the ASME B31.3 Code
Apply and implement the quality requirements that are defined in the ASME B31.3 Code
Special Features & Requirements:
Bring a note book, a pen and a calculator
Printed notes of the lecture, as well as additional notes, will be provided
Course Dates and Prices:
The course duration (15 hours), starts every Monday to Friday at 6:00pm to 9:00 pm)
Fees are 399 CADs for 1 person
#Little_PEng
https://www.littlepeng.com/asme-b31-3-training-course
Quality Control & Quality Assurance of MS pipelineIEI GSC
Β
This presentation re. QC & QA of M S pipelines was made at Gujarat State Centre of the Institution of Engineers (India) at Ahmedabad by Er. Manoj Raghavan of SGS (India) Ltd.
Quality Control & Quality Assurance of MS pipelineIEI GSC
Β
This presentation re. QC & QA of M S pipelines was made at Gujarat State Centre of the Institution of Engineers (India) at Ahmedabad by Er. Manoj Raghavan of SGS (India) Ltd.
HT & LT Bus Ducts Manufacturer in Telangana and Andhra PradeshMohit Bathineni
Β
We manufacture best quality High Tension (HT) & Low Tension (LT) Bus Ductβs in Telangana and Andhra Pradesh. We are pioneers in design, engineering & manufacturer of various types of bus ducts and bus trunking systems.
Apakah itu Corrugated Steel Pipe / Armco?
Plat Baja (SPHC - SS400) yang telah mengalami proses pembentukan gelombang (Corrugation), dan pelengkungan (Curving) serta di coating dengan sistem Hot Dip Galvanize setelah di pabrikasi
Dibuat bergelombang agar menghasilkan momen inertia yang besar sehingga dengan tebal plat yang tipis dapat menahan beban yang cukup besar.
Pipeline integrity assessment with LRUT methodpaulus konda
Β
As a product of transportation facility, pipeline sould be having a good integrity. Pipeline failure means that pipeline can not operate both at some segment/section or all of pipeline segment can not deliver product/service as per their function. Or failure of pipeline also means loss of pipeline integrity for some segment pipeline section or all of segment pipeline.
Presentation on Safety Inspection of gates, their important components was done by Shri M V S Murthy, Retired Chief Engineer & Joint secretary, Government of Gujarat, during One Day Seminar on Safety Inspection and O & M of gates for dams, canals etc conducted by Gujarat State Center of The Institution of Engineers (India) at Ahmedabad on July 3, 2015.
Video can be seen on facebook as well as Youtube page of IEIGSC.
Material Characterization of Buried GFRP Pipeline Failed during Hydrostatic T...
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Piping sample report
1. Diversified Technology Services
2045 Preisker Lane Suite A β Santa Maria, California 93454 β 805-928-6392
VISUAL INSPECTION REPORT
(API-570 β Process Piping)
File Name:13 - Piping Sample Report Page: 1 of 5
Date:04/06/2004
Client: DTS Client Location: Somewhere USA
Circuit Number: GL-P-03-03 Date Built: 1981
Circuit/Process
Name: Gas Gathering sub-header & header at well room #3.
P&ID No.: 558-F-101 Service: Gas Gathering
Inspector Name: API Visual Insp. API 570 # 18 Date: 11/25/03
* Inspection Interval Statistics *
Date of last Inspection: Unknown Date of Next Inspection: 11/25/08
* Piping Statistics *
XX Carbon Steel Stainless Steel Other
Insulated XX Non-Insulated Partial Insulated
Condition
Item Area of Interest
Good Fair Poor N/A
Comments
1 Insulation XXX
2 Insulation Jacketing XXX
3 Coating System XXX See narrative.
4 Supports XXX See narrative.
5 Spring Can Supports XXX
6 Orifice Nipples XXX
7 Vibration XXX
8 Alignment XXX
9 Dummy Legs XXX
10 Deck Penetrations XXX
11 Flanges XXX See narrative.
12 Flange Bolts XXX See narrative.
13 Welds and Seams XXX
14 Pipe Surface XXX See narrative.
15 Valve Packing XXX
16 Steam Tracing XXX
17 Expansion Joints XXX
2. Diversified Technology Services
2045 Preisker Lane Suite A β Santa Maria, California 93454 β 805-928-6392
VISUAL INSPECTION REPORT
(API-570 β Process Piping)
File Name:13 - Piping Sample Report Page: 2 of 5
Date:04/06/2004
Condition
Item Area of Interest
Good Fair Poor N/A
Comments
18 Other XXX
19 Other XXX
Condition
Item Area of Interest
Yes No N/A
Comments
20 Safety Valve XX
21 Clamps XX
22 Mixed Metals XX
23 Screwed Fittings XX
24 Distortion (sagging) XX
25 Leaks XX
26 C.U.I. XX
27 Bulges XX
28 Corrosion XX See narrative.
29 Other XX
3. Diversified Technology Services
2045 Preisker Lane Suite A β Santa Maria, California 93454 β 805-928-6392
VISUAL INSPECTION REPORT
(API-570 β Process Piping)
File Name:13 - Piping Sample Report Page: 3 of 5
Date:04/06/2004
* Narrative description of findings *
Date: 11/25/03 Circuit No.: GL-P-03-03
An On-Stream inspection was performed in accordance with the guidelines of API-570. Due to the amount, severity
and location of the coating failure and associated external corrosion, complete removal of degraded coating or
corrosion and scale during inspection was not possible at this time. Random areas were selected for inspection in an
attempt to reflect the overall condition of this piping circuit.
Coating:
Throughout this circuit the coating on the header is mostly intact with few small corrosion blisters throughout and
significant corrosion at the point of contact with the supports. Most of the coating on the sub-headers has failed
and there is heavy corrosion and scale throughout the sub-headers. The damaged coating is not affecting the
operational conditions of the piping at this time. All areas of blistered or damaged coating, rust and scale should be
thoroughly cleaned to an industry standard acceptable to engineering and new coating applied to arrest the present
corrosion and prevent further corrosion.
Deck Penetrations:
There is heavy corrosion and scale on the piping through the deck penetrations.
Piping Surface:
At the areas of coating failure there is general wall loss due to corrosion of approximately 0.010β to 0.020β
throughout.
Valves:
The valves appear to be in fair condition.
Supports:
The piping does not have single points of contact between the piping and the support beams. Single points of
contact help prevent moisture from sitting against the piping surface and promoting corrosion. At this time
moderate to heavy corrosion and scale was noted at the contact points between the piping and supports.
U-Bolts:
Throughout the circuit, the U-bolts were found to be near failure due to corrosion.
Flanges and Bolts:
There is heavy corrosion and scale throughout this circuit.
Ultrasonic Thickness Evaluation:
Ultrasonic Thickness (UT) measurements were taken on this circuit. The results of this survey indicate that all areas
of U.T. evaluations were above the required thickness minimums for piping specification class βBβ (Refer to
ultrasonic inspection data report for results of survey).
Consideration should be given to scheduling the removal of any existing external corrosion for the purpose of
measurements, evaluation and / or repairs at such a time that any through-wall corrosion would not result in a
disruption of platform operations.
4. Diversified Technology Services
2045 Preisker Lane Suite A β Santa Maria, California 93454 β 805-928-6392
VISUAL INSPECTION REPORT
(API-570 β Process Piping)
File Name:13 - Piping Sample Report Page: 4 of 5
Date:04/06/2004
*Recommended Items for Repair*
Item Recommendations
1
Consideration should be given to removing corrosion from supports and installing single points of
contact to eliminate the possibility of future corrosion between the piping and supports.
2 Replace corroded, broken or missing U-bolts.
3
Consideration should be given to scheduling the removal of any existing external corrosion for the
purpose of measurements and / or repairs at such a time that any through-wall corrosion would not
result in a disruption of platform operations.
4
The damaged coating should be thoroughly cleaned to an industry standard acceptable to engineering
and new coating applied to arrest the present corrosion and prevent further corrosion.
*Completed Repairs*
Item Description of Repairs Completed
Report Sign-Off
11-25-2003
Api Visual Inspector Date
5. Diversified Technology Services
2045 Preisker Lane Suite A β Santa Maria, California 93454 β 805-928-6392
VISUAL INSPECTION REPORT
(API-570 β Process Piping)
File Name:13 - Piping Sample Report Page: 5 of 5
Date:04/06/2004
* Narrative Photo Attachment Page *
Circuit No.GL-P-03-03 Date: 11/25/03
HeavycorrosiononU-Bolts
andsupports
Completecoatingfailure
andheavycorrosiononsub-
headers
Heavycorrosionandscale
alongbottomofheaders
Coatingfailurewithheavy
corrosionandscaleon
headerto6βvalvesonsouth
wall
Completecoatingfailureon
sub-header
Heavycorrosiononsub-
headersabovedeckingto
valves